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Measure the hot water delivery temperature with a 
suitable thermometer at an untempered outlet closest 
to the gas booster. The temperature should be between 
65°C and 70°C.
Measure the hot water delivery temperature with a suitable 
thermometer at a tempered outlet. The temperature 
should be 45°C or 50°C as outlined in section “Water 
Pipes, Valves and Fittings” within this section of these 
instructions.

Close the isolating valve on the cold water supply to the 
hot water storage tank. Inspect and clean the strainers at 
the isolating valve and gas booster inlet.

Solar Collector

Check that the solar collectors are correctly anchored to 
the roof and that all tiles and flashings/seals are in place.

Check that hot and cold temperature sensors are correctly 
positioned and the leads are free of cuts and damage. 
Remove plastic covers from the solar collector/s.

For gas boosted Stratco Solarcore

TM

 hot water heating 

systems, turn on the power supply to the gas booster 
and the temperature differential controller. Ensure the 
isolating valve on the cold water supply and the isolating 
valve on the gas supply to the gas booster are both open.

For electric boosted Stratco Solarcore

TM

 hot water heating 

systems, turn on the power supply to the electric heating 
element/s and the temperature differential controller. 
Ensure the isolating valve on the cold water supply is 
open.

Solar heating of the water in the hot water storage tank 
will now commence automatically when there is sufficient 
sunlight.

Handover

Once commissioning has been successfully completed, 
show the owner the main Stratco Solarcore

TM

 hot water 

heating system components and explain their correct 
operation as outlined in “Operation” section of these 
instructions. Also explain the importance of correct 
maintenance as outlined in “Maintenance” section of 
these instructions.

Complete the installation report form and fax it to Stratco.

Complete the RECs assignment form in conjunction with 
the owner and fax it to Stratco. 

Leave this instruction manual with the owner and ask 
them to complete the warranty form and return it to 
Stratco.

For longer absences, the electric element or gas booster 
can be turned off as follows:

• 

For electric boosted systems, switch off the electricity 
supply to the electric boost heating element in the 
electricity meter box. To ensure frost protection do 
not switch off the power points for the electronic 
controller, circulating pump or the water supply.

• 

For gas boosted systems, switch off the power points 
for the gas booster. To ensure frost protection do 
not switch off the power point for the electronic 
controller and circulating pump or the water supply.

During extended absences in summer it is advisable to 
cover the solar collector to avoid overheating the system 
and dumping hot water from the P&TR valve.

Turning On the Stratco SolarCore

TM

 Hot 

Water System After Holidays

For electric boosted systems, switch on the electricity 
supply to the electric boost heating element in the 
electricity meter box. Check that the power points for the 
electronic controller and circulating pump are still turned 
on. Remove covers from the solar collectors if covered. 
Electric heating will commence automatically but it may 
take several hours before hot water is available.

For gas boosted systems, switch on the power point for 
the gas booster.  Check that the power point for the 
electronic controller and circulating pump is still turned 
on. Remove covers from the solar collectors if covered. 
Hot water will be available immediately from the gas 
booster.

General Use

The Stratco Solarcore

TM

 hot water heating system is 

designed to automatically provide a continuous supply of 
hot water, while maximising the environmental benefits 
and energy cost savings achieved with solar heating.

The electronic controller automatically switches the solar 

heating function on when there is sufficient heat available 
from the sun. When the water in the hot water storage 
tank reaches 65°C the electronic controller switches off 
the solar heating function and protects the hot water 
storage tank from overheating.

The electronic controller also automatically protects the 

solar collectors from damage during freezing weather 
conditions.

During periods when there is insufficient heat available 
from the sun, the gas boost heater or electric boost 
element will automatically provide all the heat necessary 
to ensure a continuous supply of hot water.

Apart from the regular care outlined in “Regular Care” 

within the “Maintenance” section of these instructions, 
there is no action needed by the user of the solar hot 
water heating system. All the user needs to do is open a 
tap or turn on an appliance to enjoy the benefits of solar 
heated hot water.

Turning Off the Stratco SolarCore

TM

 Hot 

Water System for Holidays

If the premises will be unoccupied for a few days, Stratco 
recommend that the solar hot water heating system is 
left switched on.

OPERATION

Summary of Contents for Solarcore G21520L666VE

Page 1: ...al Occupational Health Safety regulations Wind Regions Covered Flat Mount Kit Region A N1 N2 N3 Region B N1 N2 N3 N4 Checked to AS NZS 1170 2 2002 and AS4055 2006 Tilt Mount Region A N1 N2 N3 Maximum...

Page 2: ...e tank During extended absences in summer it is advisable to cover the solar collector to avoid overheating the system and excessive dumping of hot water from the P TR valve Hydrogen Gas Warning For v...

Page 3: ...ect heat from sunlight during cool windy or even overcast weather The heat is rapidly transferred to water passing through copper pipes inside the evacuated glass tubes A pump circulates the heated wa...

Page 4: ...NUT Qty 4 or 6 ANGLE BRACE M10 NUT Qty n a M10 SOCKET BOLT Qty n a M10 WASHER Qty n a ANGLE BRACE SHORT FRAME RAIL RAIL NUT TILT BRACKET CGI ROOF BRACKET FLAT ROOF BRACKET TILT MOUNT CIRCULATION PUMP...

Page 5: ...Litre Number of Collectors 2 3 3 Continuous Flow Gas Boost Size L min 20 26 20 26 20 26 Weight Cylinder Empty kg 88 95 Connections All connections parallel pipe threads of whitworth form Solar Flow a...

Page 6: ...Up Time 45 C Rise 2hrs 55min 4hrs 40min Recovery Rate Litres per Hour 45 C Rise 69 69 Weight Cylinder Empty kg 88 103 Connections All connections parallel pipe threads of whitworth form Solar Flow an...

Page 7: ...SX 65 C 65 C Switch on Temp Reheating TO 40 C not used N A Switch off Temp Reheating TF 40 C not used N A Freeze Protection Function Collector AF 1 freeze prot function active N A Operating Mode MM 4...

Page 8: ...f true North is acceptable Mounting the solar collector on a North East or North West facing roof will only reduce solar collector efficiency by approximately 5 Solar Collector Inclination The ideal i...

Page 9: ...e hook on the bottom stainless steel straps with the markings Fasten the bottom stainless steel straps to the roof battens using two hex head self drilling wood or metal screws as shown in Figure 6 It...

Page 10: ...er and seal the opening of the orifice with a small amount of silicon Run the hot temperature sensor leads under a tile into the roof space and down to the solar pump controller but do not connect at...

Page 11: ...In Region B Terrain Category 1 where roof mount tilt kits are attached to steel framing the steel framing rafter spacing is limited to maximum 1200mm Regulations OH S Before starting construction and...

Page 12: ...he batten and roof sheet using two M6 TS self drilling screws as noted in the Layout Rules within this section of these instructions A protective anti corrosion barrier must be installed between dissi...

Page 13: ...and second frame rail at one end to stop the frame from tipping thereby keeping a square alignment Upright Rail Positioning Position a series of roof brackets corresponding to the front row at the di...

Page 14: ...led distance is to be measured between neighbouring upright rails on the outer of the roof mount tilt kit frame Figure 18 This measurement is used to determine the cut length required of the angle bra...

Page 15: ...de of the solar collector panel when tightening the rail nuts When all inlet and outlet nuts are threaded firmly and the solar collector panels are in the desired position tightly fasten the rail nuts...

Page 16: ...hed power point IMPORTANT NOTE The controller is factory programmed to the correct settings These settings must not be altered Toensurefrostprotectionthepowermustremainconnected to the electronic cont...

Page 17: ...Location The hot water storage tank should be located as close as possible to the most frequently used hot water outlets to minimise water wastage and heat loss Also consider that the solar collector...

Page 18: ...n wear of the P TR valve Approved pressure limiting valves rated at 500kPa must be fitted if the mains water supply pressure exceeds 500kPa A combination non return isolating valve and strainer is fit...

Page 19: ...pansion control valve and tee to the cold water inlet connection at the bottom of the hot water storage tank A pressure limiting valve is required if the water supply pressure exceeds 500kPa Fit the s...

Page 20: ...8 Solar collectors Supplied by Installer 2 DN15 Solar return pipe insulation connections 5 DN20 copper tube 20mm thick insulation connections 6 Gas supply pipe Isolating valve Disconnection union fitt...

Page 21: ...external installation For external installation the hot water storage tank should be mounted on a concrete base at least 50 mm thick in accordance with AS NZS 3500 4 clause 4 5 3 or on well seasoned...

Page 22: ...connection details The installation of the electric boosted Stratco SolarcoreTM hot water system is now complete Follow the commissioning procedure carefully to ensure the electric boosted solar hot...

Page 23: ...e limiting valve 9 DN15 Water supply pipe connections 10 DN15 Solar flow pipe insulation connections 17 Tempering valve 18 Hot water non return valve 19 240V Power Supplied in Kit 1 Hot temperature se...

Page 24: ...red green to show the pump is running Press the button to exit the settings menue until TC and TS are shown in the display OUTDOOR CONTROLLER Press and hold the pump button The circulating pump shoul...

Page 25: ...he power points for the electronic controller circulating pump or the water supply For gas boosted systems switch off the power points for the gas booster To ensure frost protection do not switch off...

Page 26: ...nk Check mains water isolating valve to inlet of hot water storage tank is open Check mains water isolating valve at water meter is open Check water flow at a cold water tap and contact the water supp...

Page 27: ...the solar collector should be checked for vacuum every 5 years This is indicated by a silver coating at the bottom of the glass tube If the bottom of the glass tube has turned white or clear the glas...

Page 28: ...d systems or isolate power supply to the heating element at the mains for electric boosted systems Close the isolating valve on the cold water supply to the hot water storage tank Disconnect the elbow...

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