background image

< /-

Set

< /+

MM  4

SET

Figure 31 - Indoor Controller

COMMISSIONING

Filling the System

Ensure building occupants are warned to stay clear of 
the solar hot water heating system components and pipe 
work as hot water or steam may be discharged.

For gas boosted Stratco Solarcore

TM

 hot water heating 

systems, switch off the electric power supplies to the gas 
booster and electronic controller and close the isolating 
valve on the gas supply to the gas booster.

For electric boosted Stratco Solarcore

TM

 hot water heating 

systems, switch off the electric power supplies to the 
electric heating elements and electronic controller.

Open the hot water tap at the closest sink or basin. Open 
the isolating valve on the cold water supply to the hot 
water storage tank. The entire solar hot water heating 
system will now fill with cold water and expel air through 
the hot water tap.

Close the hot water tap at the sink or basin when water 
flows continuously without air bubbles or air bursts. Open 
the next closest hot water tap and close when water flows 
continuously without air bubbles or air bursts. Continue 
opening and closing hot water taps until all pipes have 
been purged of air. 

Check all connections for leaks and tighten or repair if 
necessary. Operate the easing gear on the ECV and P&TR 
valves on the hot water storage tank to ensure the valves 
are functional.

Circulating Pump & Electronic Controller

Turn on the power supply to the electronic  controller 
and wait for the controller to complete the initialisation 
phase. The circulating pump can then be turned on 
manually as follows:
INDOOR CONTROLLER

• 

Press the “>/+” button until the display shows AC 1.

• 

Press the “SET” button and the word “SET” begins 
flashing.  

• 

Press the “>/+” button until the display shows AC 12. 

• 

Press the “SET” button again to accept the value and 
the word “SET” stops flashing. 

• 

Press the “>/+” button until the display shows MM 4. 

• 

Press the “SET” button and the word “SET” begins 
flashing.

• 

Press the “</-” button until the display shows MM 1.

• 

Press the “SET” button again to accept the value and 
the word “SET” stops flashing. 

• 

The LED flashes red/green to show the pump is 
running.

• 

Press the “</-” button to exit the settings menue, 
until “TC” and “TS” are shown in the display. 

OUTDOOR CONTROLLER

• 

Press and hold the pump button.

The circulating pump should now run continuously. This 
can be confirmed by checking the flow meter on the 
solar non-return valve assembly. The flow rate must be 
adjusted to 1.0LPM by turning the screw and aligning 

the bottom fo the float with the 1LPM mark on the flow 
meter.  If the pump does not operate, check all wiring 
and connections to the controller and pump. If the wiring 
is correct and the pump still does not operate, turn off 
power to the temperature differential controller and 
contact your Stratco representative.

When correct pump operation has been confirmed, 
return the Indoor Controller to fully automatic mode 
using the above procedure and changing the operating 
mode “MM” to “4”. Important - do not leave the pump 
running in manual mode. Confirm freeze protection and 
temperature settings.

IMPORTANT NOTE

The controller is factory programmed to the correct 
settings. These settings must not be altered.

Gas Booster

This section applies for gas boosted Stratco Solarcore

TM

 

hot water heating systems only.

Ensure the isolating valve on the gas supply to the gas 
booster is closed. Remove the test point screw on the 
gas inlet connection of the gas booster and attach a 
pressure gauge.

Turn on the power supply to the gas booster but not the 

temperature differential controller. Open the isolating 
valve on the gas supply to the gas booster. Ensure the 
isolating valve on the cold water supply to the hot water 
storage tank is open.

Ensure building occupants are warned to stay clear and 
then open all hot water taps.

Operate all other gas appliances at their maximum 
gas consumption. The gas pressure gauge should read 
between 1.13 and 3.0kPa for Natural Gas and between 

2.75 and 3.0kPa for LPG. If the gas pressure is lower, 

the gas supply is inadequate and the gas booster will 
not achieve full heating performance. It is the installers 
responsibility to ensure gas meter, regulator and pipe-
work are funtional, sized correctly and rectified as 
necessary. 

When correct gas pressure has been confirmed, close 
all hot water taps and return all gas appliances to their 
original settings.

Summary of Contents for Solarcore G21520L666VE

Page 1: ...al Occupational Health Safety regulations Wind Regions Covered Flat Mount Kit Region A N1 N2 N3 Region B N1 N2 N3 N4 Checked to AS NZS 1170 2 2002 and AS4055 2006 Tilt Mount Region A N1 N2 N3 Maximum...

Page 2: ...e tank During extended absences in summer it is advisable to cover the solar collector to avoid overheating the system and excessive dumping of hot water from the P TR valve Hydrogen Gas Warning For v...

Page 3: ...ect heat from sunlight during cool windy or even overcast weather The heat is rapidly transferred to water passing through copper pipes inside the evacuated glass tubes A pump circulates the heated wa...

Page 4: ...NUT Qty 4 or 6 ANGLE BRACE M10 NUT Qty n a M10 SOCKET BOLT Qty n a M10 WASHER Qty n a ANGLE BRACE SHORT FRAME RAIL RAIL NUT TILT BRACKET CGI ROOF BRACKET FLAT ROOF BRACKET TILT MOUNT CIRCULATION PUMP...

Page 5: ...Litre Number of Collectors 2 3 3 Continuous Flow Gas Boost Size L min 20 26 20 26 20 26 Weight Cylinder Empty kg 88 95 Connections All connections parallel pipe threads of whitworth form Solar Flow a...

Page 6: ...Up Time 45 C Rise 2hrs 55min 4hrs 40min Recovery Rate Litres per Hour 45 C Rise 69 69 Weight Cylinder Empty kg 88 103 Connections All connections parallel pipe threads of whitworth form Solar Flow an...

Page 7: ...SX 65 C 65 C Switch on Temp Reheating TO 40 C not used N A Switch off Temp Reheating TF 40 C not used N A Freeze Protection Function Collector AF 1 freeze prot function active N A Operating Mode MM 4...

Page 8: ...f true North is acceptable Mounting the solar collector on a North East or North West facing roof will only reduce solar collector efficiency by approximately 5 Solar Collector Inclination The ideal i...

Page 9: ...e hook on the bottom stainless steel straps with the markings Fasten the bottom stainless steel straps to the roof battens using two hex head self drilling wood or metal screws as shown in Figure 6 It...

Page 10: ...er and seal the opening of the orifice with a small amount of silicon Run the hot temperature sensor leads under a tile into the roof space and down to the solar pump controller but do not connect at...

Page 11: ...In Region B Terrain Category 1 where roof mount tilt kits are attached to steel framing the steel framing rafter spacing is limited to maximum 1200mm Regulations OH S Before starting construction and...

Page 12: ...he batten and roof sheet using two M6 TS self drilling screws as noted in the Layout Rules within this section of these instructions A protective anti corrosion barrier must be installed between dissi...

Page 13: ...and second frame rail at one end to stop the frame from tipping thereby keeping a square alignment Upright Rail Positioning Position a series of roof brackets corresponding to the front row at the di...

Page 14: ...led distance is to be measured between neighbouring upright rails on the outer of the roof mount tilt kit frame Figure 18 This measurement is used to determine the cut length required of the angle bra...

Page 15: ...de of the solar collector panel when tightening the rail nuts When all inlet and outlet nuts are threaded firmly and the solar collector panels are in the desired position tightly fasten the rail nuts...

Page 16: ...hed power point IMPORTANT NOTE The controller is factory programmed to the correct settings These settings must not be altered Toensurefrostprotectionthepowermustremainconnected to the electronic cont...

Page 17: ...Location The hot water storage tank should be located as close as possible to the most frequently used hot water outlets to minimise water wastage and heat loss Also consider that the solar collector...

Page 18: ...n wear of the P TR valve Approved pressure limiting valves rated at 500kPa must be fitted if the mains water supply pressure exceeds 500kPa A combination non return isolating valve and strainer is fit...

Page 19: ...pansion control valve and tee to the cold water inlet connection at the bottom of the hot water storage tank A pressure limiting valve is required if the water supply pressure exceeds 500kPa Fit the s...

Page 20: ...8 Solar collectors Supplied by Installer 2 DN15 Solar return pipe insulation connections 5 DN20 copper tube 20mm thick insulation connections 6 Gas supply pipe Isolating valve Disconnection union fitt...

Page 21: ...external installation For external installation the hot water storage tank should be mounted on a concrete base at least 50 mm thick in accordance with AS NZS 3500 4 clause 4 5 3 or on well seasoned...

Page 22: ...connection details The installation of the electric boosted Stratco SolarcoreTM hot water system is now complete Follow the commissioning procedure carefully to ensure the electric boosted solar hot...

Page 23: ...e limiting valve 9 DN15 Water supply pipe connections 10 DN15 Solar flow pipe insulation connections 17 Tempering valve 18 Hot water non return valve 19 240V Power Supplied in Kit 1 Hot temperature se...

Page 24: ...red green to show the pump is running Press the button to exit the settings menue until TC and TS are shown in the display OUTDOOR CONTROLLER Press and hold the pump button The circulating pump shoul...

Page 25: ...he power points for the electronic controller circulating pump or the water supply For gas boosted systems switch off the power points for the gas booster To ensure frost protection do not switch off...

Page 26: ...nk Check mains water isolating valve to inlet of hot water storage tank is open Check mains water isolating valve at water meter is open Check water flow at a cold water tap and contact the water supp...

Page 27: ...the solar collector should be checked for vacuum every 5 years This is indicated by a silver coating at the bottom of the glass tube If the bottom of the glass tube has turned white or clear the glas...

Page 28: ...d systems or isolate power supply to the heating element at the mains for electric boosted systems Close the isolating valve on the cold water supply to the hot water storage tank Disconnect the elbow...

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