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Number of Collectors

2

3

DN 15 pipes

40m

30m

Table 14

It is the electrician’s responsibility to ensure the wiring 
to the electric boosted solar hot water heating elements 
is capable of withstanding the electrical load. Please 
refer to “Electric Boosted Vitreous Enamel Storage Tank” 
for power ratings of the electric heating elements.

Water Supply

Approved pressure limiting valves rated at 500kPa are 
required if the mains water supply pressure exceeds 
500kPa.

Water chemistry and impurity limits are specified 
under “Important Information” in these instructions. 
Metropolitan water supplies generally meet these 
requirements. Please contact the relevant water supply 
authority or have the water tested if uncertain about the 
water supply quality.

If necessary, a suitable filter or water softener should be 
fitted in the mains water supply to achieve the required 
water quality. For locations with high sediment levels in 
the water supply, the hot water storage tank should be 
flushed at regular intervals. Stratco recommend that a 
drain cock is fitted at the cold water inlet to the hot water 
storage tank. 

Water Pipes, Valves & Fittings

All hot water pipes must be insulated with thermal 
lagging such as Polyethylene foam to reduce heat loss 
and maximise performance of the solar hot water heating 
system. All pipe sizes should conform to AS/NZS 3500 
except collector flow and return pipes.

Solar collector flow and return pipes should be 15mm 
copper tube to withstand the high pressures and 
temperatures that occur. Maximum recommended total 
lengths for the cold water flow and hot water return 
pipes are shown in Table 14.

INSTALLATION OF ELECTRIC BOOSTED STORAGE TANK

Regulations & OH&S

Before starting installation of the hot water storage tank 
with electric booster, the installer should ensure they 
have read the “Important Information”  section of these 
instructions and are familiar with the relevant standards, 
OH&S regulations and safety precautions listed.

Hot Water Storage Tank Location

The hot water storage tank should be located as close as 
possible to the most frequently used hot water outlets 
to minimise water wastage and heat loss. Also consider 
that the solar collectors should be mounted as close as 
possible to the hot water storage tank to minimise pipe 
runs and heat loss.

The hot water storage tank has an ingress protection 
rating of IPX4 and is suitable for internal or external 
installation. For external installation, the hot water 
storage tank should be mounted on a concrete base at 
least 50 mm thick in accordance with AS/NZS 3500.4 
clause 4.5.3, or on well seasoned, evenly spread 
hardwood slats at least 25 mm thick.

For internal installations, or where water leakage may 
cause property damage, the hot water storage tank should 
be installed with an approved safe tray in accordance with 
AS/NZS 3500.4 clause 4.4. This will prevent property 
damage in the event of a leak and will allow draining of 
the hot water storage tank for maintenance.

Ensure the hot water storage tank does not stand on wet 
surfaces. The electric boosted hot water storage tank 
will require a cold water supply as outlined in “Water 
Supply” within this section of these instructions and an 
independent 240V power supply installed at the switch 
board as outlined in “Electricity Supply” within this 
section of these instructions.

All system components must be located for accessibility. 
The hot water storage tank must be accessible without 
ladders or scaffolding. Clearance must be provided for 
access to and removal of all serviceable parts including 
P&TR valve, circulating pump and electric heating 
elements. Warning signs and information on rating 
plates must be visible.

For vitreous enamel hot water storage tanks, allow a 
clearance of one cylinder height above the hot water 
storage tank to allow inspection and replacement of the 
sacrificial anode.

Electricity Supply

All electric boosted solar hot water heating elements 
must be connected to an independent, fused AC 240V, 
50 Hz power supply with an isolating switch installed at 
the switch board.

Electrical connection must be carried out by a licensed 
electrician in accordance with AS/NZS 3000 Electrical 
Installations.

The pressure and temperature relief (P&TR) valve is a 
safety device and must be fitted to the hot water storage 
tank. The P&TR valve supplied is rated at 10.0kW, 
which must exceed the thermal load applied to the hot 
water storage tank. For electric boosted solar hot water 
heater systems, the thermal load is applied by the solar 
collectors and the electric heating elements. 

A cold water expansion control valve (ECV) rated at 
700kPa must be fitted to the cold water supply of the hot 
water storage tank. This will reduce hot water discharge 
resulting in wear of the P&TR valve. Approved pressure 
limiting valves rated at 500kPa must be fitted if the mains 
water supply pressure exceeds 500kPa. A combination 
non-return/isolating valve and strainer is fitted to the 
cold water supply of the hot water storage tank.

Summary of Contents for Solarcore G21520L666VE

Page 1: ...al Occupational Health Safety regulations Wind Regions Covered Flat Mount Kit Region A N1 N2 N3 Region B N1 N2 N3 N4 Checked to AS NZS 1170 2 2002 and AS4055 2006 Tilt Mount Region A N1 N2 N3 Maximum...

Page 2: ...e tank During extended absences in summer it is advisable to cover the solar collector to avoid overheating the system and excessive dumping of hot water from the P TR valve Hydrogen Gas Warning For v...

Page 3: ...ect heat from sunlight during cool windy or even overcast weather The heat is rapidly transferred to water passing through copper pipes inside the evacuated glass tubes A pump circulates the heated wa...

Page 4: ...NUT Qty 4 or 6 ANGLE BRACE M10 NUT Qty n a M10 SOCKET BOLT Qty n a M10 WASHER Qty n a ANGLE BRACE SHORT FRAME RAIL RAIL NUT TILT BRACKET CGI ROOF BRACKET FLAT ROOF BRACKET TILT MOUNT CIRCULATION PUMP...

Page 5: ...Litre Number of Collectors 2 3 3 Continuous Flow Gas Boost Size L min 20 26 20 26 20 26 Weight Cylinder Empty kg 88 95 Connections All connections parallel pipe threads of whitworth form Solar Flow a...

Page 6: ...Up Time 45 C Rise 2hrs 55min 4hrs 40min Recovery Rate Litres per Hour 45 C Rise 69 69 Weight Cylinder Empty kg 88 103 Connections All connections parallel pipe threads of whitworth form Solar Flow an...

Page 7: ...SX 65 C 65 C Switch on Temp Reheating TO 40 C not used N A Switch off Temp Reheating TF 40 C not used N A Freeze Protection Function Collector AF 1 freeze prot function active N A Operating Mode MM 4...

Page 8: ...f true North is acceptable Mounting the solar collector on a North East or North West facing roof will only reduce solar collector efficiency by approximately 5 Solar Collector Inclination The ideal i...

Page 9: ...e hook on the bottom stainless steel straps with the markings Fasten the bottom stainless steel straps to the roof battens using two hex head self drilling wood or metal screws as shown in Figure 6 It...

Page 10: ...er and seal the opening of the orifice with a small amount of silicon Run the hot temperature sensor leads under a tile into the roof space and down to the solar pump controller but do not connect at...

Page 11: ...In Region B Terrain Category 1 where roof mount tilt kits are attached to steel framing the steel framing rafter spacing is limited to maximum 1200mm Regulations OH S Before starting construction and...

Page 12: ...he batten and roof sheet using two M6 TS self drilling screws as noted in the Layout Rules within this section of these instructions A protective anti corrosion barrier must be installed between dissi...

Page 13: ...and second frame rail at one end to stop the frame from tipping thereby keeping a square alignment Upright Rail Positioning Position a series of roof brackets corresponding to the front row at the di...

Page 14: ...led distance is to be measured between neighbouring upright rails on the outer of the roof mount tilt kit frame Figure 18 This measurement is used to determine the cut length required of the angle bra...

Page 15: ...de of the solar collector panel when tightening the rail nuts When all inlet and outlet nuts are threaded firmly and the solar collector panels are in the desired position tightly fasten the rail nuts...

Page 16: ...hed power point IMPORTANT NOTE The controller is factory programmed to the correct settings These settings must not be altered Toensurefrostprotectionthepowermustremainconnected to the electronic cont...

Page 17: ...Location The hot water storage tank should be located as close as possible to the most frequently used hot water outlets to minimise water wastage and heat loss Also consider that the solar collector...

Page 18: ...n wear of the P TR valve Approved pressure limiting valves rated at 500kPa must be fitted if the mains water supply pressure exceeds 500kPa A combination non return isolating valve and strainer is fit...

Page 19: ...pansion control valve and tee to the cold water inlet connection at the bottom of the hot water storage tank A pressure limiting valve is required if the water supply pressure exceeds 500kPa Fit the s...

Page 20: ...8 Solar collectors Supplied by Installer 2 DN15 Solar return pipe insulation connections 5 DN20 copper tube 20mm thick insulation connections 6 Gas supply pipe Isolating valve Disconnection union fitt...

Page 21: ...external installation For external installation the hot water storage tank should be mounted on a concrete base at least 50 mm thick in accordance with AS NZS 3500 4 clause 4 5 3 or on well seasoned...

Page 22: ...connection details The installation of the electric boosted Stratco SolarcoreTM hot water system is now complete Follow the commissioning procedure carefully to ensure the electric boosted solar hot...

Page 23: ...e limiting valve 9 DN15 Water supply pipe connections 10 DN15 Solar flow pipe insulation connections 17 Tempering valve 18 Hot water non return valve 19 240V Power Supplied in Kit 1 Hot temperature se...

Page 24: ...red green to show the pump is running Press the button to exit the settings menue until TC and TS are shown in the display OUTDOOR CONTROLLER Press and hold the pump button The circulating pump shoul...

Page 25: ...he power points for the electronic controller circulating pump or the water supply For gas boosted systems switch off the power points for the gas booster To ensure frost protection do not switch off...

Page 26: ...nk Check mains water isolating valve to inlet of hot water storage tank is open Check mains water isolating valve at water meter is open Check water flow at a cold water tap and contact the water supp...

Page 27: ...the solar collector should be checked for vacuum every 5 years This is indicated by a silver coating at the bottom of the glass tube If the bottom of the glass tube has turned white or clear the glas...

Page 28: ...d systems or isolate power supply to the heating element at the mains for electric boosted systems Close the isolating valve on the cold water supply to the hot water storage tank Disconnect the elbow...

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