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Total dissolved solids

< 600mg/litre or ppm

Total hardness

< 200mg/litre or ppm

Chloride

<250mg/litre or ppm

Sodium

<150mg/litre or ppm

Magnesium

<10mg/litre or ppm

Dissolved CO2

<18mg/litre or ppm

Saturation Index (Langelier)

< +0.4 at 65°c

pH level

6.5 to 8.5

Table 1 - Water Quality Limits

present in swimming pool and spa water will result in 
corrosion and will void the warranty.

Freeze Protection

The solar collector is protected from damage during 

freezing weather conditions by automatically circulating 
water from the hot water storage tank. 

If the solar collector temperature falls below 10°C, the 
circulation pump is activated periodically for brief intervals 

(indoor controller only). If the solar collector temperature 

falls below 5°C, the circulation pump is activated 
continuously.

The collectors have been tested and met the requirements 

of AS2712-2007 “Test for Protection against Freezing 

- Method B, Level 2”. The collectors lowest working 

temperature is -20°C. 

It is critical that the automatic freeze protection function 
in the indoor controller is active by ensuring the freeze 
protection function “AF” is set to “1”. This is the default 
setting in the electronic controller. De-activating the freeze 
protection function “AF” by setting it to “0” is likely to result 
in damage to the solar collector during freezing weather 
conditions and will void the warranty.

Stagnation & Overheating

Stagnation occurs when water stops flowing through the 
solar collector due to power failure, or when the circulation 
pump is switched off. This results in the solar collector 
temperature increasing during solar heating conditions, 
until the P&TR valve activates and releases hot water or 
steam from the system. This is normal and protects the 
storage tank from overheating.

The circulation pump is switched off automatically by the 

electronic controller if the water temperature exceeds 65°C 
in the hot water storage tank or 130°C in the solar collector. 

This also results in the solar collector temperature 

increasing until the P&TR valve activates and releases hot 
water or steam from the system. This is normal during 
extended periods of very hot, sunny weather or low hot 
water usage, and protects the solar hot water storage tank 
from overheating. 

The circulation pump is switched on again when the water 

temperature falls below 80°C in the solar collector and 
below 65°C in the hot water storage tank.

During extended absences in summer it is advisable to 
cover the solar collector to avoid overheating the system 
and excessive dumping of hot water from the P&TR valve.

Hydrogen Gas Warning

 (For vitreous enamel hot 

water storage tanks with protective anode):

If the hot water system is not used for two weeks or 
more, a quantity of highly flammable Hydrogen gas may 
accumulate in the hot water storage tank. 

To dissipate this gas safely, it is recommended that a hot 

tap is turned on for several minutes or until discharge of 
gas ceases. Use a sink, basin or bath outlet but not a dish 
washer, clothes washer or other appliance. 

Occupational Health & Safety

Solar collectors are large, bulky items that are generally 
installed on the roof of a building. Installers must be 
adequately trained and aware of their responsibilities 
regarding manual handling and working at heights under 
local OH&S regulations.

The installer must take care to warn/protect the building 

occupants and public from personal injury which may 
result from:

• 

Falling tools or materials.

• 

Work site hazards.

• 

Scalding from hot pipes and fittings or escaping hot 
water or steam.

Qualified Installers

The Stratco Solarcore

TM

 hot water system must be installed 

by licensed plumbing, gas fitting and electrical professionals 
that have been trained and authorised by Stratco.

Safety Devices

The hot water system is fitted with the following safety 

devices to comply with regulations and ensure ongoing 
safe operation.

• 

Pressure and temperature relief valve

• 

Expansion control valve

• 

Pressure limiting valve

• 

Non-return valves

• 

Tempering valve

It is important that these devices are maintained and 
tested/replaced at regular intervals by an Authorised 
Stratco installer, as outlined in the “Maintenance” section 
of these instructions. Drain lines from the pressure 

& temperature relief valve and expansion control valve 
should be kept free of blockages.

Water Quality

The water quality from metropolitan water supplies is 

generally suitable for the Stratco Solarcore

TM 

hot water 

heating system. The water quality from bore water 
supplies is generally not suitable for the hot water system.

The water quality must meet the limits shown in Table 1 

“Water Quality Limits”. Water quality outside of these limits 

may cause early failure of the hot water system and will 
void the warranty. Please contact the relevant water supply 
authority or have the water tested if uncertain about the  
water supply quality.

Corrosion

The hot water system must not be used to heat a chlorinated 

swimming pool or spa water. The high levels of chloride 

Summary of Contents for Solarcore G21520L666VE

Page 1: ...al Occupational Health Safety regulations Wind Regions Covered Flat Mount Kit Region A N1 N2 N3 Region B N1 N2 N3 N4 Checked to AS NZS 1170 2 2002 and AS4055 2006 Tilt Mount Region A N1 N2 N3 Maximum...

Page 2: ...e tank During extended absences in summer it is advisable to cover the solar collector to avoid overheating the system and excessive dumping of hot water from the P TR valve Hydrogen Gas Warning For v...

Page 3: ...ect heat from sunlight during cool windy or even overcast weather The heat is rapidly transferred to water passing through copper pipes inside the evacuated glass tubes A pump circulates the heated wa...

Page 4: ...NUT Qty 4 or 6 ANGLE BRACE M10 NUT Qty n a M10 SOCKET BOLT Qty n a M10 WASHER Qty n a ANGLE BRACE SHORT FRAME RAIL RAIL NUT TILT BRACKET CGI ROOF BRACKET FLAT ROOF BRACKET TILT MOUNT CIRCULATION PUMP...

Page 5: ...Litre Number of Collectors 2 3 3 Continuous Flow Gas Boost Size L min 20 26 20 26 20 26 Weight Cylinder Empty kg 88 95 Connections All connections parallel pipe threads of whitworth form Solar Flow a...

Page 6: ...Up Time 45 C Rise 2hrs 55min 4hrs 40min Recovery Rate Litres per Hour 45 C Rise 69 69 Weight Cylinder Empty kg 88 103 Connections All connections parallel pipe threads of whitworth form Solar Flow an...

Page 7: ...SX 65 C 65 C Switch on Temp Reheating TO 40 C not used N A Switch off Temp Reheating TF 40 C not used N A Freeze Protection Function Collector AF 1 freeze prot function active N A Operating Mode MM 4...

Page 8: ...f true North is acceptable Mounting the solar collector on a North East or North West facing roof will only reduce solar collector efficiency by approximately 5 Solar Collector Inclination The ideal i...

Page 9: ...e hook on the bottom stainless steel straps with the markings Fasten the bottom stainless steel straps to the roof battens using two hex head self drilling wood or metal screws as shown in Figure 6 It...

Page 10: ...er and seal the opening of the orifice with a small amount of silicon Run the hot temperature sensor leads under a tile into the roof space and down to the solar pump controller but do not connect at...

Page 11: ...In Region B Terrain Category 1 where roof mount tilt kits are attached to steel framing the steel framing rafter spacing is limited to maximum 1200mm Regulations OH S Before starting construction and...

Page 12: ...he batten and roof sheet using two M6 TS self drilling screws as noted in the Layout Rules within this section of these instructions A protective anti corrosion barrier must be installed between dissi...

Page 13: ...and second frame rail at one end to stop the frame from tipping thereby keeping a square alignment Upright Rail Positioning Position a series of roof brackets corresponding to the front row at the di...

Page 14: ...led distance is to be measured between neighbouring upright rails on the outer of the roof mount tilt kit frame Figure 18 This measurement is used to determine the cut length required of the angle bra...

Page 15: ...de of the solar collector panel when tightening the rail nuts When all inlet and outlet nuts are threaded firmly and the solar collector panels are in the desired position tightly fasten the rail nuts...

Page 16: ...hed power point IMPORTANT NOTE The controller is factory programmed to the correct settings These settings must not be altered Toensurefrostprotectionthepowermustremainconnected to the electronic cont...

Page 17: ...Location The hot water storage tank should be located as close as possible to the most frequently used hot water outlets to minimise water wastage and heat loss Also consider that the solar collector...

Page 18: ...n wear of the P TR valve Approved pressure limiting valves rated at 500kPa must be fitted if the mains water supply pressure exceeds 500kPa A combination non return isolating valve and strainer is fit...

Page 19: ...pansion control valve and tee to the cold water inlet connection at the bottom of the hot water storage tank A pressure limiting valve is required if the water supply pressure exceeds 500kPa Fit the s...

Page 20: ...8 Solar collectors Supplied by Installer 2 DN15 Solar return pipe insulation connections 5 DN20 copper tube 20mm thick insulation connections 6 Gas supply pipe Isolating valve Disconnection union fitt...

Page 21: ...external installation For external installation the hot water storage tank should be mounted on a concrete base at least 50 mm thick in accordance with AS NZS 3500 4 clause 4 5 3 or on well seasoned...

Page 22: ...connection details The installation of the electric boosted Stratco SolarcoreTM hot water system is now complete Follow the commissioning procedure carefully to ensure the electric boosted solar hot...

Page 23: ...e limiting valve 9 DN15 Water supply pipe connections 10 DN15 Solar flow pipe insulation connections 17 Tempering valve 18 Hot water non return valve 19 240V Power Supplied in Kit 1 Hot temperature se...

Page 24: ...red green to show the pump is running Press the button to exit the settings menue until TC and TS are shown in the display OUTDOOR CONTROLLER Press and hold the pump button The circulating pump shoul...

Page 25: ...he power points for the electronic controller circulating pump or the water supply For gas boosted systems switch off the power points for the gas booster To ensure frost protection do not switch off...

Page 26: ...nk Check mains water isolating valve to inlet of hot water storage tank is open Check mains water isolating valve at water meter is open Check water flow at a cold water tap and contact the water supp...

Page 27: ...the solar collector should be checked for vacuum every 5 years This is indicated by a silver coating at the bottom of the glass tube If the bottom of the glass tube has turned white or clear the glas...

Page 28: ...d systems or isolate power supply to the heating element at the mains for electric boosted systems Close the isolating valve on the cold water supply to the hot water storage tank Disconnect the elbow...

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