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Solar Collectors

Electric Boosted Storage Tank

To Hot Water Outlets

Electric Element

Water Supply

Circulation Pump

Figure 1 - Split Solar Electric Boosted Hot Water System

Solar Collectors

Gas Boosted Storage Tank

Gas Booster

Water Supply

Gas Supply

To Hot Water Outlets

Circulation Pump

Figure 2 - Split Solar Gas Boosted Hot Water System

During this procedure there must be no smoking, open 
flame or electrical appliance operating nearby. If Hydrogen 
is discharged through the tap, it will probably make an 
unusual sound like air escaping.

Collector Weight & Dimensions

The solar collector evacuated tubes, header and associated 

pipe work do not contain large volumes of water and are 
able to be flush mounted on most roof structures and 
cladding materials due to their relatively low weight.

The weight, dimensions and capacity of the solar 

collectors, are given in Table 11 “Evacuated Tube Solar 
Collector Specifications”. It is the responsibility of the 
installer to ensure that the roof structure is able to 

withstand the static load applied by the solar collector/s.

The collector mounting system is not suitable for use in 

cyclonic regions.

PRINCIPLE OF OPERATION

The Stratco Solarcore

TM

 hot water heating system collects 

heat energy from sunlight using an array of very efficient 
evacuated glass collector tubes. These are mounted on 
the roof and oriented towards the midday sun, where 
possible, to maximise the solar heating effect. 

The evacuated glass collector tubes are so efficient that 

they can collect heat from sunlight during cool, windy or 
even overcast weather. The heat is rapidly transferred to 
water passing through copper pipes inside the evacuated 
glass tubes. A pump circulates the heated water to the 
hot water storage tank located at ground level.

An electronic controller with temperature sensors 

monitors the water temperature in the solar collector 
and hot water storage tank. The electronic controller 
turns the circulation pump on when the solar collector 
is 8°C hotter than the hot water storage tank and turns it 
off again when the temperature difference drops to 2°C. 
Solar heating continues until the water temperature in 
the hot water storage tank reaches a maximum of 65°C 
or there is insufficient heat available from the sun.

Additional heating is provided using a gas booster 

or electric boost element for periods when there is 
insufficient heat available from the sun. 

Solar heating generally takes place between 9:00am and 

3:00pm. Correct size and position of the solar collectors 

are important to ensure optimum performance of the 
solar hot water heating system. The solar collector should 
be capable of providing the majority of hot water needs 
on clear sunny days in summer, with boost heating only 
necessary during periods of high hot water consumption.

During periods of medium solar heating, such as overcast 
days, some boost heating will be required. 

Under these conditions, the solar collector will preheat 
the water and reduce the amount of electricity or gas 
required to heat the water.

In heavily clouded weather when solar heating is not 
possible, the gas booster or electric boost element will 
provide all the heat necessary to ensure a continuous 
supply of hot water.

Summary of Contents for Solarcore G21520L666VE

Page 1: ...al Occupational Health Safety regulations Wind Regions Covered Flat Mount Kit Region A N1 N2 N3 Region B N1 N2 N3 N4 Checked to AS NZS 1170 2 2002 and AS4055 2006 Tilt Mount Region A N1 N2 N3 Maximum...

Page 2: ...e tank During extended absences in summer it is advisable to cover the solar collector to avoid overheating the system and excessive dumping of hot water from the P TR valve Hydrogen Gas Warning For v...

Page 3: ...ect heat from sunlight during cool windy or even overcast weather The heat is rapidly transferred to water passing through copper pipes inside the evacuated glass tubes A pump circulates the heated wa...

Page 4: ...NUT Qty 4 or 6 ANGLE BRACE M10 NUT Qty n a M10 SOCKET BOLT Qty n a M10 WASHER Qty n a ANGLE BRACE SHORT FRAME RAIL RAIL NUT TILT BRACKET CGI ROOF BRACKET FLAT ROOF BRACKET TILT MOUNT CIRCULATION PUMP...

Page 5: ...Litre Number of Collectors 2 3 3 Continuous Flow Gas Boost Size L min 20 26 20 26 20 26 Weight Cylinder Empty kg 88 95 Connections All connections parallel pipe threads of whitworth form Solar Flow a...

Page 6: ...Up Time 45 C Rise 2hrs 55min 4hrs 40min Recovery Rate Litres per Hour 45 C Rise 69 69 Weight Cylinder Empty kg 88 103 Connections All connections parallel pipe threads of whitworth form Solar Flow an...

Page 7: ...SX 65 C 65 C Switch on Temp Reheating TO 40 C not used N A Switch off Temp Reheating TF 40 C not used N A Freeze Protection Function Collector AF 1 freeze prot function active N A Operating Mode MM 4...

Page 8: ...f true North is acceptable Mounting the solar collector on a North East or North West facing roof will only reduce solar collector efficiency by approximately 5 Solar Collector Inclination The ideal i...

Page 9: ...e hook on the bottom stainless steel straps with the markings Fasten the bottom stainless steel straps to the roof battens using two hex head self drilling wood or metal screws as shown in Figure 6 It...

Page 10: ...er and seal the opening of the orifice with a small amount of silicon Run the hot temperature sensor leads under a tile into the roof space and down to the solar pump controller but do not connect at...

Page 11: ...In Region B Terrain Category 1 where roof mount tilt kits are attached to steel framing the steel framing rafter spacing is limited to maximum 1200mm Regulations OH S Before starting construction and...

Page 12: ...he batten and roof sheet using two M6 TS self drilling screws as noted in the Layout Rules within this section of these instructions A protective anti corrosion barrier must be installed between dissi...

Page 13: ...and second frame rail at one end to stop the frame from tipping thereby keeping a square alignment Upright Rail Positioning Position a series of roof brackets corresponding to the front row at the di...

Page 14: ...led distance is to be measured between neighbouring upright rails on the outer of the roof mount tilt kit frame Figure 18 This measurement is used to determine the cut length required of the angle bra...

Page 15: ...de of the solar collector panel when tightening the rail nuts When all inlet and outlet nuts are threaded firmly and the solar collector panels are in the desired position tightly fasten the rail nuts...

Page 16: ...hed power point IMPORTANT NOTE The controller is factory programmed to the correct settings These settings must not be altered Toensurefrostprotectionthepowermustremainconnected to the electronic cont...

Page 17: ...Location The hot water storage tank should be located as close as possible to the most frequently used hot water outlets to minimise water wastage and heat loss Also consider that the solar collector...

Page 18: ...n wear of the P TR valve Approved pressure limiting valves rated at 500kPa must be fitted if the mains water supply pressure exceeds 500kPa A combination non return isolating valve and strainer is fit...

Page 19: ...pansion control valve and tee to the cold water inlet connection at the bottom of the hot water storage tank A pressure limiting valve is required if the water supply pressure exceeds 500kPa Fit the s...

Page 20: ...8 Solar collectors Supplied by Installer 2 DN15 Solar return pipe insulation connections 5 DN20 copper tube 20mm thick insulation connections 6 Gas supply pipe Isolating valve Disconnection union fitt...

Page 21: ...external installation For external installation the hot water storage tank should be mounted on a concrete base at least 50 mm thick in accordance with AS NZS 3500 4 clause 4 5 3 or on well seasoned...

Page 22: ...connection details The installation of the electric boosted Stratco SolarcoreTM hot water system is now complete Follow the commissioning procedure carefully to ensure the electric boosted solar hot...

Page 23: ...e limiting valve 9 DN15 Water supply pipe connections 10 DN15 Solar flow pipe insulation connections 17 Tempering valve 18 Hot water non return valve 19 240V Power Supplied in Kit 1 Hot temperature se...

Page 24: ...red green to show the pump is running Press the button to exit the settings menue until TC and TS are shown in the display OUTDOOR CONTROLLER Press and hold the pump button The circulating pump shoul...

Page 25: ...he power points for the electronic controller circulating pump or the water supply For gas boosted systems switch off the power points for the gas booster To ensure frost protection do not switch off...

Page 26: ...nk Check mains water isolating valve to inlet of hot water storage tank is open Check mains water isolating valve at water meter is open Check water flow at a cold water tap and contact the water supp...

Page 27: ...the solar collector should be checked for vacuum every 5 years This is indicated by a silver coating at the bottom of the glass tube If the bottom of the glass tube has turned white or clear the glas...

Page 28: ...d systems or isolate power supply to the heating element at the mains for electric boosted systems Close the isolating valve on the cold water supply to the hot water storage tank Disconnect the elbow...

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