Stevens AeroModel Build It! RingRat 250 Assembly Instructions Manual Download Page 7

General Assembly Instructions

Thank  you, for  purchasing this Stevens AeroModel 

RingRat™250

.   A design inspired by the joy of flying.  

This model has  been developed and manufactured using state of the art CAD/CAM systems  and features 

a  unique interlocking construction  process  that,  when  compared  to  traditional  methods  found in  other 

model aircraft kits, save countless  hours  of measuring, cutting, sanding, and fitting.   We are certain that 

you’ll  find our kit to offer  a truly exceptional build experience.   As  this  kit is  recommended for the novice 

model  builder  and  “pilot”;  we invite absolute  beginners  to  correspond  with  us,  or  to  seek  the  help  of 

another seasoned builder.   At any  time should one run across  a term or technique that is  foreign please 

don’t hesitate to contact our staff with your questions.  

READ THIS

Please 

READ

  and 

RE-READ

  these  instructions  along with  any  other  included  documentation  prior  to 

starting your build and or contacting our staff for builder support.

Pre-sanding

Do not skip this  step.   Prior  to removing  any  parts  from the  laser  cut sheet wood use a sanding block 

loaded with 250-400 grit paper  and lightly sand the back  side of each sheet of wood.  This  step removes 

any residue produced as a result of the laser cutting process and, as  we have found that most stock  wood 

sizes run several thousandths of an inch over sized, slightly reduces the thickness of each sheet.

Leave your pre-sanded parts in the sheet until required in the assembly process.

Protecting your worktable

Use  the poly  tube  that  this  kit was  shipped in as  a non-stick  barrier  between your  worktable  and  the 

product assembly.  Promptly clean up any epoxy spills with rubbing alcohol and a disposable towel.

Bonding the assembly

As this  product tabs, notches, and otherwise interlocks  like a 3D puzzle we suggest that when fitting parts 

you dry fit (use no glue) the parts  together  first.   It’s  advised to work  1-2 steps  ahead in the instructions 

using  this  dry-fit technique  which allows  ample opportunity  to inspect  the fit  and location of assembled 

components  and realizes  a benefit  as  each  successive  part contributes  to pulling  the  entire assembly 

square.  Once you arrive at the end of a major assembly step(s) square your work on top of a flat building 

table and revisit the dry fit joints with glue.  Using the dry-fit process you’ll be able to recover from a minor 

build mistake and will ultimately end up with a more square and true assembly.  

Unless otherwise noted in the instructions, always use medium CA glue for bonding parts.

Never force the fit!

Remember  this  is  a precision cut kit.    Our  machines  cut to within 1 thousandth of  an inch in accuracy,    

Yet the wood stock  supplied by the mill may vary in thickness  by up to 20 thousandths.   This  variance in 

the wood stock  can cause some tabs/notches  to fit very tight.  Hey, dad always  said it was  easier to take 

away material  than add it back.  With this  in mind, should you find a joint or two to fit rather snug consider 

lightly sanding a tight fitting tab rather  than crushing and forcing your  parts  together.   You’ll break  fewer 

parts in assembly and will end up with a more square and true assembly.

RingRat 250 © 2010 Stevens AeroModel all rights reserved. 

Page 7 of 29

Summary of Contents for Build It! RingRat 250

Page 1: ...250 Wing Span 26 5 inches Wing Area 250 square inches Average Flying Weight 12 5 ounces Build Instructions Version 1 24 revised 01 07 2015 RingRat 250 2010 Stevens AeroModel all rights reserved Page...

Page 2: ...s advised to return this kit immediately in new and unused condition to the place of purchase THIS PRODUCT IS NOT INTENDED FOR CHILDREN 12 YEARS OF AGE OR YOUNGER WARNING This product may contain chem...

Page 3: ...u Bro RC Mini E Z Connector DUB845 1 Du Bro RC Steel Landing Gear Strap DUB158 1 024 in x 4 ft Stainless Steel Lead out Wire 2 Rubber Wheel Retainers 8 2 1 4 in Screws Motor Landing Gear Mounts 6 Mini...

Page 4: ...ner Motor SUPA2212 6 1 SA Sport 30A Brushless ESC SUP30AESC 1 Control Line Motor Timer 1 Hyperion CX G3 1100 mAh 7 4V LiPo Power Pack HP LG325 1100 2S 1 Pair Deans Battery Connectors WSD1300 1 GWS 7x3...

Page 5: ...Laser Cut Parts Inventory RingRat 250 2010 Stevens AeroModel all rights reserved Page 5 of 29...

Page 6: ...Laser Cut Parts Inventory RingRat 250 2010 Stevens AeroModel all rights reserved Page 6 of 29...

Page 7: ...the poly tube that this kit was shipped in as a non stick barrier between your worktable and the product assembly Promptly clean up any epoxy spills with rubbing alcohol and a disposable towel Bonding...

Page 8: ...at edge of nut flange Fit and bond trailing edge parts W3a and W3b Dry fit R1 to trailing edge DO NOT BOND AT THIS TIME Fit gussets W4 to trailing edge and R1 Align and bond With etching facing up sl...

Page 9: ...er rib R2 in the same manner Square structure on a flat surface and bond all joints with medium CA building up a fillet along all joints between ribs and W6 Fit and tack glue remaining ribs R3 and R4...

Page 10: ...through R1 Mark center of 3 8 in square balsa leading edge stock Align mark with center of wing at R1 then bond leading edge stock within notch at leading edge of all ribs Build left wing tip Fit and...

Page 11: ...h medium CA Build right wing tip Assemble and bond parts TR1a and TR1b to form TR1 Repeat process to create TR2 from TR2a b and TR3 from TR3a b Align and bond TR2 atop TR1 and TR3 atop TR2 using thick...

Page 12: ...n remaining webs SW2 and SW3 to top edge of W5 rear spar and in between remaining ribs Again orient parts with grain as shown by arrows on photo Tack glue to retain parts within wing assembly Hold win...

Page 13: ...lustrated Repeat steps marked with applying instruction to complete bottom sheeting Center W11 over rib R1 and bond to front spar only Press W11 flat against trailing edge and bond with CA then bond W...

Page 14: ...ushrod exit to recess in bottom of rib R1 Use one of the ply fuselage doubler parts to reference the proper profile for the leading edge With a razor plane and sanding block bar shape the leading edge...

Page 15: ...aft for better stunting battery may be mounted in the wing install a 6 in length of 1 2 in wide velcro at this time Velcro strap is installed through slots in ply support from top of wing Fasten strap...

Page 16: ...her on each side of the control bellcrank Do not tighten nut it will snug down on final installation From provided 3 32 in O D aluminum tubing cut four 1 4 in lengths to create crimp tubes for lead ou...

Page 17: ...wobble but rotates smoothly Cut leadout wire at end of loop as shown Note To prevent leadout wire from falling back into wing place two tabs of masking tape around wires as illustrated Finish lead out...

Page 18: ...1 4 extra to be trimmed off later Bond Stiffener to F1 with thick CA on top of flat work surface Lightly sand fuselage after bonding If desired Ply parts may be covered or painted at this time Dry fit...

Page 19: ...n dowel hole and wing saddles in parts match Note Rear tabs on M1 s will protrude slightly allowing doubler F2 right to key in place Fit and laminate bond doubler F2 right to F1 with thick CA Ensure t...

Page 20: ...ation for sealing or covering Seal fuselage components with clear lacquer dope or cover with your color choice of high quality light weight model aircraft film such as Stevens AeroModel s AeroLITE or...

Page 21: ...nsert centered within 3 16 in hole in fuselage doublers leaving 1 2 in extending on both sides of fuselage Match trailing edge of rudder to trailing edge of fuselage then bond vertical stabilizer to f...

Page 22: ...ions in Wing Construction section Bellcrank and battery access hole may be left open without significantly affecting performance of model For the best bond remove a 3 16 in wide strip of covering from...

Page 23: ...bilizer leading edge Insert tail skid and center along the fuselage toward the rear of the model The skid will be retained by two small screws Mark two spots close to the bend in the wire and about 3...

Page 24: ...sts on the other side of the elevator Trim posts slightly and flatten with a warm soldering iron or covering trim iron Retain with a few drops of thin CA Make a 90 degree bend 1 4 in from one end of t...

Page 25: ...screws Pass a 6 in length of 1 2 in wide velcro battery safety strap through slots in motor mount and fuselage Strap ends should extend equally through fuselage Install adhesive backed velcro not supp...

Page 26: ...g gear installation by securing to dowel with supplied black rubber bands Wrap bands 3 times around dowel and gear Install wheels and secure with rubber wheel retainers Install prop adapter and recomm...

Page 27: ...ge sheeting to the screw on the bellcrank First flights should be made with the C G at the 1 1 2 in mark The battery and equipment may be located within the wing and or outboard on the nose as needed...

Page 28: ...at tires are in good condition Clear Area Ensure that any spectators are well clear of the flight circle Have an assistant handy to keep people back and warn you of any impending danger Clear Prop Bef...

Page 29: ...and or twists and warps The most common mistakes are to try and fly with a warped or twisted wing or the controls set up to sensitively Straighten her out and tame her down working up to the exciting...

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