Steris RELIANCE 200 Installation Instructions Manual Download Page 1

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UNCRATING/INSTALLATION INSTRUCTIONS

RELIANCE

200/250

GLASSWARE WASHER

(01/30/02)

P-920010-163

Rev. 1

Summary of Contents for RELIANCE 200

Page 1: ...UNCRATING INSTALLATION INSTRUCTIONS RELIANCE 200 250 GLASSWAREWASHER 01 30 02 P 920010 163 Rev 1 ...

Page 2: ...TERIS AGREES TO DEFEND INDEMNIFY AND HOLD CUSTOMER HARMLESS FROM ANY AND ALL CLAIMS LIABILITY DAMAGES OR EXPENSES DUE TO PERSONAL INJURIES INCLUDING DEATH TO EMPLOYEES OF STERIS AND CUSTOMER AND TO THIRD PARTIES AND FOR PROPERTY DAMAGE TO THE EXTENT CAUSED BY THE WILLFUL ACTS NEGLI GENCE OR STRICT LIABILITY OF STERIS CUSTOMER AGREES TO DEFEND INDEMNIFY AND HOLD STERIS HARMLESS FROM ANY AND ALL CLA...

Page 3: ...rmaceutical research analytical and quality control laboratories The Reliance 200 Glassware Washer is a counter height washer and the Reliance 250 Glassware Washer a cabinet unit available as a freestanding or recessed unit IMPORTANT A listing of Safety Warnings and Cautions to be observedwhenuncrating installing andoperatingthiswashercan be found in Section 1 of these instructions Do not begin un...

Page 4: ...s and Service Technical Assistance STERIS Corporation STERIS Engineering Services 5960 Heisley Road 2424 West 23rd Street Mentor Ohio 44060 Erie PA 16506 Tel 440 354 2600 Tel 814 452 3100 Fax 440 639 8199 Fax 814 870 8400 Manufacturing Plant Authorized EU Representative STERIS Canada Corporation STERIS Limited 415 rue des Alleghanys STERIS House Beauport Québec Jays Close Canada G1C 4N4 Viables Te...

Page 5: ...andards Underwriters Laboratories UL Standard 3101 as certified by ITS Testing Laboratories Inc and Canadian Standards Association CSA CAN CSA 22 2 No 1010 1 Governing Directive for the affixing of the CE mark Machinery Directive 98 37 EEC Standardsappliedtodemonstrateconformitytothedirectives EN 61010 1 1993 IEC 61326 1 Introduction Certification ...

Page 6: ...iv P 920010 163 Uncrating InstallationInstructions Introduction This page intentionally left blank ...

Page 7: ...1 Technical Specifications 3 1 Installation Requirements 3 1 CE Requirements 3 3 Connect Utilities 3 5 Installation Kit optional 3 5 Utility Connections 3 5 Electrical Connections 3 7 Units Operating on 60 Hz 3 7 Units Operating on 50 Hz 3 7 Optional Printer 3 11 Final Installation 3 15 Level the Unit 3 15 Optional Freestanding Panels 200 Model 3 17 Optional Countertop 200 Model 3 17 Installation ...

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Page 9: ...and tension is released WARNING LACERATION HAZARD When removing bolts wear gloves to protect your hands WARNING BURN HAZARD When checking the automatic stop feature wear appropriate personal protective equipment PPE and open chamber door slowly Hot water steam may be sprayed through door opening if door is opened during a cycle WARNING FALL HAZARD To prevent falls keep floors dry Promptly clean up...

Page 10: ...ith a wire brush or steel wool on door and chamber assemblies can be harmful to stainless steel Do not use solvents on painted surfaces When unit is installed on a combustible floor and or close to a combustible wall the floor and or wall must be covered with a metal sheet extending to the outer edges of the machine Before operating equipment always firmly push the manifolded accessory rack into t...

Page 11: ...es Protective Earth Ground Warning Risk of Electrical Shock Tip n Tell Indicator Maximum Shipping and Storing Temperature Maximum Humidity Level This Way Up Do Not Stack Fragile Keep Dry A Amperage Rating of the Unit V Voltage Rating of the Unit Alternating Current kW Power Rating of the Unit Hz Frequency of the Unit f Phase of the Unit Symbol Definition ...

Page 12: ...queeze Tubes with Lubricating Oil Symbol Definition IMPORTANT To prevent damage to piping and recirculation components during storage and transportation an anti freeze solution has been put in the recirculation system It is preferable to wait until a draining phase has been completed before opening the unit door Before starting the test cycle refer to the MSDS sheet included in the Customer Inform...

Page 13: ...kthepackinglisttobesurethatallthecrateshavearrived If a crate is missing contact your local STERIS representative Reliance 200 Glassware Washer Figure 2 1 Weight 550 lb 250 kg Size W x H x L 41 x 45 x 42 1 066 x 1 143 x 1 068 mm Optional Countertop Weight 42 lb 19 kg Size W x H x D 37 x 6 x 33 940 x 150 x 840mm Optional Freestanding Panels Weight 38 lb 17 kg Size W x H x L 42 x 9 x 33 1 070 x 230 ...

Page 14: ...Uncrating Installation Instructions Uncrating Instructions Figure 2 2 Reliance 250 Glassware Washer Crate Bands Skid Ref 920 009 958 Tip Indicator Skid Bands Figure 2 1 Reliance 200 Glassware Washer Crate Tip Indicator ...

Page 15: ...llowing is a list of suggested tools required for the installation of the Reliance 200 250 Glassware Washer Crow bar Adjustable wrench Spirit level Screwdriver slotted head and Phillips Cutting pliers Ratchet 1 2 socket Utility knife Hammer NOTE For 250 Units go to page 2 9 Tools ...

Page 16: ...ware Washer Door Service Access Panel Detergent Compartment Control Panel Frame Door Control Panel Service Access Panel Detergent Compartment Freestanding Panels Optional Countertop Optional Utility Connection Plates Figure 2 4 Reliance 200 Glassware Washer with Optional Freestanding Panels and Countertop ...

Page 17: ...11 for special instructions to open door manually 10 Check tip indicator located on back of unit If unit has been tipped contact your STERIS representative to determine if a service technician is required to inspect the equipment and determine if unit was damaged 11 With unit still mounted on skid use a forklift or pallet truck to move equipment to installation site Check for center of gravity for...

Page 18: ...2 6 P 920010 163 Uncrating Installation Instructions Uncrating Instructions Figure 2 5 Center of Gravity Reliance 200 Glassware Washer CENTER OF GRAVITY CENTER OF GRAVITY ...

Page 19: ... come off the skid from the back Use a cardboard or other protective material to slide unit off the skid 15 Slide unit off skid 16 Rollunitclosetofinalinstallationsite Keepenoughworkspace at the back of unit to connect utilities 17 Discard all packing material removed during uncrating proce dures ...

Page 20: ...2 8 P 920010 163 Uncrating Installation Instructions Uncrating Instructions Figure 2 6 Reliance 250 Glassware Washer Panel Door Control Panel Detergent Compartment ...

Page 21: ... contact your STERIS representative to determine if a service technician is required to inspect the equipment and determine if unit was damaged 11 With unit still mounted on skid use a forklift or pallet truck to move equipment to installation site Check for center of gravity for safe handling see Figure 2 7 12 Open detergent compartment see Figure 2 10 13 Remove Phillips screw holding service acc...

Page 22: ...2 10 P 920010 163 Uncrating Installation Instructions Uncrating Instructions Figure 2 7 Center of Gravity Reliance 250 Glassware Washer ...

Page 23: ...Remove tape securing bottom filter to bottom of wash chamber NOTE Be sure to keep filter in place 10 Discard all packing material and roll unit to installation site CAUTION When removing adhe sives from stainless steel use a small amount of non flammable cleaning solvent Rub in a back and forth motion in same direc tion as surface grain Solvent rubbed in a circular motion or ap plied with a wire b...

Page 24: ...ructions Uncrating Instructions Figure 2 9 Service Access Panel Reliance 200 Glassware Washer Figure 2 10 Service Access Panel Reliance 250 Glassware Washer Service Access Panel Protection Plate Service Access Panel Flat Head Sccrew Filter Filter ...

Page 25: ...234567890123456789012123456 To access the chemical injection pumps first remove the service access panels Reliance 200 Glassware Washer see Figure 2 9 1 Open detergent compartment door 2 Removeflatheadscrewholdingserviceaccesspaneltoframe 3 Remove service access panel Reliance 250 Glassware Washer see Figure 2 10 1 Pull out service access panel 2 Remove two bolts securing protection plate to frame...

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Page 27: ...wingisnecessary forproperinstallation operation andmaintenanceoftheunit Ifthis document is missing or misplaced contact your STERIS represen tative giving the serial equipment and model number of the unit A replacement copy will be sent promptly NOTE No ventilation is required if equipment is installed according to equipment drawings and follows installation instructions in this manual NOTE For CE...

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Page 29: ...ll behind unit is a noncombustible surface IMPORTANT A protective conductor connection is essential for the safe operation of the equipment Check for presence of protec tive conductor at equipment terminal and verify if connection is well secured inside terminal with proper torque requirement Torque requirement for supply conductor terminals L1 L2 N single phase or L1 L2 L3 three phase 7 1 to 8 9 ...

Page 30: ...163 Uncrating Installation Instructions Installation Instructions Figure 3 1 Water Supply Connections Hot Water Inlet and Hose Purified Water Inlet and Hose Cold Water Inlet and Hose Drain Piping Contactor Box Clips ...

Page 31: ...uss head screws 3 Connect purified water flexible hose to unit purified water inlet see Figure 3 1 4 Connect cold water flexible hose to unit cold water inlet see Figure 3 1 5 Connect hot water flexible hose to unit hot water inlet see Figure 3 1 6 Insert flexible hoses in the clips as indicated on Figure 3 1 7 Connect purified water flexible hoses to building purified water supply see Figure 3 1 ...

Page 32: ...3 6 P 920010 163 Uncrating Installation Instructions Installation Instructions Figure 3 2 Main Supply Cord Main Supply Cord Contactor Box ...

Page 33: ...b Black wire L1 to L1 on TB1 c Red wire L2 to L2 on TB1 d Orange wire L3 to L3 on TB1 d White wire to terminal identified X on TB1 NOTE Thewhitewireisnotused Besurethatitisproperlyinsulated in the junction box 6 Connect main supply cord to building electrical supply box Secure main supply cord with a strain relief not by STERIS 7 Re install access panel on contactor box 1 Repeat steps 1 to 3 above...

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Page 35: ...ree phase 50 Hz units a Green yellow wire ground to ground terminal b Brown wire L1 to L1 on TB1 c Black wire L2 to L2 on TB1 d Black wire L3 to L3 on TB1 e Blue wire to terminal identified X on TB1 NOTE The blue wire neutral is not used Be sure that it is properly insulated in the junction box 3 Connect main supply cord to building electrical supply box Secure main supply cord with a strain relie...

Page 36: ...ure 3 3 Optional STAR Micronics Dot Matrix Printer SP312F Printer 25 pin Null Modem Adaptor Male Printer Cable Connection Pin to Pin Frame Tie wrap Tie wraps Contactor Box Clip Printer Cable Printer Cable Connection Control Panel Cover Control Panel Control Box Wires RS 232 Port Cable ...

Page 37: ...nel cover Remove cover 6 From side of unit run male connection end of the printer cable between top cabinet panel and control box see Figure 3 3 7 Pull connector out under the control panel in front of unit 8 Connect cable to RS232 port under the control panel Tighten screws 9 From side of unit pull cable so that cable is not loose 10 Remove 6 32 x 1 4 screw on control box Insert clip on cable Fix...

Page 38: ...Uncrating Installation Instructions Installation Instructions Figure 3 5 Optional Freestanding Panels Utility Connection Plate Freestanding Panel Bottom Cutout Spirit Level Locknut Adjustable Caster Figure 3 4 Level Unit ...

Page 39: ...o prevent cable from breaking 18 If unit is undercounter a Drill a 2 1 2 64 mm hole in countertop under the future position of printer b Run printer cable through hole and connect cable connector to 25 pin null modem adaptor Tighten screws c Plug printer to building electrical outlet For 250 Glassware Washers 19 Freestanding Units a Run cable from behind unit through wall until desired printer loc...

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Page 41: ... in the wash chamber 5 If200undercounteror250freestandingunits pushunitagainst the wall 6 If 200 Freestanding optional unit install countertop optional andFreestandingPanels optional beforepushingunitintofinal position If 250 recessed units 7 Fix unit in its final position as follows a Fix anchoring pins on back bottom of unit as in Equipment Drawing b Install Optional Barrier Wall Flanges Level t...

Page 42: ...ns Installation Instructions Figure 3 6 Countertop Optional Countertop Optional Front Brackets Back Brackets Bumpers Bumpers Bumpers Nylon Shoulder Washer Jam Nut Bolt Screw Rear Protection Panel DETAIL A DETAILB DETAIL C Floor Wheel Anti Topple Bracket ...

Page 43: ...are Washer must always be installed against a wall to prevent access to electrical components Only a qualified technician should have access to electrical compo nents 1 Open crate discard foam and packing material Remove countertop rear protection panel and hardware kit 2 Countertop hardware kit contains Countertop Rear protection Panel Rubber bumpers with washers 4 Nylon shoulder washers 2 6 32 x...

Page 44: ...ckets to the floor 1 Remove any adhesive on door inside the wash chamber and on freestanding panels optional with a small amount of nonflam mable cleaning solvent Keep solvents away from all painted surfaces or damage may result 2 Inspect equipment and work area to be sure all materials used during installation have been removed 3 Reinstall service access panel and control panel cover This unit is...

Page 45: ...s electric and plumbing codes for any special requirements that may pertain to installation of this unit NOTE Ifunitisinstallednexttootherequipment shutoffvalvesand disconnect switches should be located so that service can be shut off to one piece of equipment at a time Unitispositioned asshownonEquipmentDrawing withrequired clearance space and in relation to building supply lines Unit is level Bu...

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Page 47: ...open open cold and hot water supply valves and turn building electrical supply to ON 4 If optional printer is present put printer power switch to ON position 5 Open detergent compartment and remove box containing two detergent box fittings and two lubricant bottles to lubricate squeeze tubes OPERATIONAL TEST 5 Figure 5 1 Detergent Boxes Test Procedure Snap on Closure Detergent Box Detergent Box Fi...

Page 48: ...t Figure 5 2 Control Panel ESCAPE LIGHT 1 MEDIUM 2 CYCLE 4 CYCLE 5 DESCALER ALARM REPLY HEAVY 3 START STOP Display Screen CYCLE 6 Door Unlock Door Up Door Down SUPERVISOR MODE Menu SERVICE MODE Menu SCROLL Arrows PRINT CHANGE VALUES ENTER TEST CALIBRATE CONFIGURE ON OFF ...

Page 49: ...votthelockingplateoverthefeedlineconnectorandsecure plate into the feed line connector groove and locking pin groove 7 Repeat steps a to g for CIP 200 8 Close detergent compartment door 9 Close unit door 10 Press ON OFF pushbutton to start the unit see Figure 5 2 For 4 seconds display shows TESTING MEMORY PLEASE WAIT then STERIS CORP COPYRIGHT C 2001 then POLLING KEY then READY HH MM MM DD YY Figu...

Page 50: ...detergent starts injecting press the STOP touch pad 8 Repeat steps 2 to 7 for CIP 200 9 Press ESC twice to return to main menu WARNING FALL HAZARD To prevent falls keep floors dry Promptly clean up any spills or drippage WARNING CHEMICALBURNAND OR EYE INJURY HAZARD Deter gents are caustic and can cause adverseeffectstoexposedtissues Do not get in eyes on skin or attempt to ingest by mouth Read and...

Page 51: ... display automatically returns to the READY screen 6 Behind Service Access Panel inspect detergent pumps and tubing for leaks If any leaks occur tighten clamps and unions NOTE It is possible to tilt the unit to access components located underthewashchamber RefertoSection8ofMaintenanceManual P 764330 139 for more information on the Tilting Procedure IMPORTANT To prevent damage to piping and recircu...

Page 52: ...and the top of the wash chamber When lowering the rotary spray arm the bushings may fall Be sure to reinstall all the rotary spray arm components in the proper order See Figure 5 4 14 Clean rotary spray arms under running water if necessary 15 Reinstall rotary spray arms to hub making sure slots on spray arms and holes in hub are properly aligned see Figure 5 4 16 Reinstall the accessory rack in t...

Page 53: ...screen in wash chamber sump 25 Remove screens from unit supply line strainers and check for debris Clean supply line strainers if necessary 26 Reinstall control panel cover WASHER IS NOW READY FOR NORMAL OPERATION Contact your local STERIS representative to schedule a demonstration on how to operate the equipment Refer to the Operator Manual P 920010 164 for operating instructions IMPORTANT After ...

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