Classeq CST 100 Fitting Instructions Manual Download Page 1 | Manualshive

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FITTING INSTRUCTIONS

DRYER UNIT

Drawn up: 07/09/2015

Document number : 30011288

Page 1 of 21

Revision: A

Fitting dryer unit to CST unit

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Summary of Contents for CST 100

Page 1: ...FITTING INSTRUCTIONS DRYER UNIT Drawn up 07 09 2015 Document number 30011288 Page 1 of 21 Revision A Fitting dryer unit to CST unit ...

Page 2: ...FITTING INSTRUCTIONS DRYER UNIT Drawn up 07 09 2015 Document number 30011288 Page 2 of 21 Revision A ...

Page 3: ...troduction 4 2 Recommended Tool Kit 5 3 In this kit 6 4 Before fitting 7 5 Warning and safety information 7 6 Changing direction of unit 8 7 Installing dyer controls to machine 10 8 Preparing the machine 13 9 Preparing the dryer unit 15 10 Fitting the dryer unit 16 11 Wiring the dryer unit 19 12 Testing the unit 20 ...

Page 4: ...s The appliance must only be repaired by a Classeq approved technician using genuine Classeq spare parts failure to do so could invalidate any warranty and relieve the manufacture of all liability Modification Classeq reserves the right to modify either the appliance or the contents of these instructions without notice CAREFULLY READ THESE INSTRUCTIONS BEFORE INSTALLING THIS APPLIANCE INCORRECT IN...

Page 5: ...evision A 2 Recommended Tool Kit Recommended hand tools Specification 8 0mm Spanner nut runner socket 10 0mm Spanner nut runner socket 10mm to 18mm Adjustable spanner 3mm Hex key No 2 Pozi screw driver Electric screw driver small Med flat screwdriver Silicone gun with sealant MS930 preferred ...

Page 6: ...7 09 2015 Document number 30011288 Page 6 of 21 Revision A 3 In this kit Picture Description Qty Dryer unit 1 Side brace plate 3 holes 4 Top brace plate 5 holes 2 Cassette 1 Cassette link plate 2 Clamping plate on unit 2 Seal on unit 2 Offset 2 ...

Page 7: ...ce for the unit to be installed Be sure to peal back any laser film on the side of the machine on which the unit is to be installed 5 Warning and safety information The unit should only be operated at or within the voltage specified on the rating plate on the main machine The installer and user are responsible for ensuring the installation and operation of this machine are in accordance with local...

Page 8: ...t Step Description Picture 1 Remove the front and back covers on the unit 2 Open the blower termimal block case 3 Remove the blower terminal block case adjustable thermostat and stud mounted cable tie 4 Feed items from step 3 and the main trunk of the harness through the top of the unit to the opposite side 5 Fit the adjustable thermostat to the themostat bracket taking care not to change the temp...

Page 9: ...al block case to the side of the top panel 7 Fit the cable tie with the trunk of the harness to the top panel opposite the blower terminal block case 8 Close blower terminal block case 9 Remove 2x M5x12mm socket button head screws from the skirt currently at the front of the unit 10 Refit and fasten the front and rear covers ...

Page 10: ...on head screws to the skirt now at the front of the unit without the rear panel 7 Installing dyer controls to machine N B Always ensure the machine is isolated from the mains electrical supply before attempting to fit these components Step Description Picture 1 Remove the bottom front panel of the machine 2 Open the control panel box ...

Page 11: ... Fit the dryer unit control panel to the back using the 2x M5 flange nuts provided 4 Insert the cables with the bootlace terminals into the open terminal in the main terminal block Brown to L1 Black to L2 Grey to L3 5 Route the white and blue wires with male terminals into the front of the control panel ...

Page 12: ...the coil and replace them with the new wires Fit the wires from the machine harness in the male terminals 8 Fit the dryer harness terminal block to the front of the wash tank and fasten using the 2x M3 flange nuts provided 9 Route dryer harness along the machine harness and cable tie in place 10 Close the control panel DO NOT refit the front panel DO NOT turn on power to the machine ...

Page 13: ...ed out on the exit side of the machine in order to prepare it for the installation of the dryer unit Images shown are of a machine with a left hand exit Step Description Picture 1 Remove top rear panel from machine 2 Remove the knockout section in the rear panel on the side that will have the dryer fitted 2 Fit the edge protection strip around the exposed edge ...

Page 14: ...e the side skirt and hex head screws from the machine on the side that will have the dryer fitted 5 Remove the cover plate and seals from the drain holes in the tank of the machine on the side that will have the dryer fitted 6 Peal back the laser film to expose steel on the side of the machine on the side that will have the dryer fitted ...

Page 15: ...er fitted These will be used later to fasten the unit in place 9 Preparing the dryer unit Step Description Picture 1 Remove and retain the clamping plates 2 Peal back all laser film on the mating face to expose steelwork 3 Fit the cassette link plates to the dryer cassette and fasten in place with 4 x M5x10mm socket counter sunk head screw M6 washers and M5 prevailing torque nut Take note of washe...

Page 16: ...achine with a left hand exit unless stated otherwise Step Description Picture 1 Using a lifting trolley bring the unit to the exit of the machine so that the tunnels allign DO NOT marry them up yet 2 Put the dryer harness through the hole in the rear panel of the machine 3 Add sealant to the machine face so as to create a seal when the unit is fitted ...

Page 17: ...machine 5 Lift the dryer unit into place so that both units meet the dryer unit should lock into place in the machine This is designed as a push fit and will lock the dryer to the machine N B Once the unit is locked in place it cannot be removed 6 Fit one of the top brace plates to either side of the mated faces and fasten into place with the M5x12mm socket button head screws and flange nuts remov...

Page 18: ... and fasten into place with the M5x12mm socket button head screws and flange nuts removed in 8 7 8 Repeat step 7 on the rear mated faces 9 Ensure the seals line up to the drain holes Fasten the clamping plates into place over the seals inside the machine using the M5x12mm socket button head screws 10 Align the offsets to the holes in the base of the machine and fasten in place with the M5x20 screw...

Page 19: ... sunk head screw and M5 prevailing torque nut 12 Pull the harness through to the front of the machine using the route shown Dress it to the machine harness using the cable ties where possible 11 Wiring the dryer unit The dryer unit harness should be wired into the dryer unit terminal block as shown Earth 1 5mm Black 0 5mm Orange 0 5mm White 0 5mm Grey 0 75mm Black 0 75mm Brown 0 75mm White 1 5mm P...

Page 20: ...icture 1 Follow commisioning instructions for the machine as outlined in the installation and operation manual supplied 2 Allow machine to fill and heat 3 Isolate the machine and open the control panel 4 Turn on the dryer unit breaker CB6 5 Close the control panel 6 Refit the bottom front panel to the machine 7 Turn on power to the machine ...

Page 21: ...nt number 30011288 Page 21 of 21 Revision A 8 Activate the basket arm and check that the blower unit blows air into the dryer 9 Insert a basket into the machine and allow this to feed through completely Check that the air being blown into the dryer is warming ...

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