STEIN Radius Circuit 180 Operating Instructions Manual Download Page 2

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STEIN300_Radius Circuit_06_GB.doc / 01.2020

by STEIN

Automation

The copyright for these documents is reserved by STEIN Automation.

These documents may not be altered, distributed, reproduced or transferred to third par-

ties without the prior written permission of STEIN Automation.

STEIN

Automation GmbH & Co. KG

Carl-Haag-Straße 26

78054 VS-Schwenningen, Germany

Telephone: (+)49 (0)7720 / 8307 – 0

Publication date: January 2020

The right to make changes in design and construction is reserved.

Summary of Contents for Radius Circuit 180

Page 1: ..._GB doc 01 2020 1 Radius Circuit 90 Radius Circuit 180 STEIN Workpiece Transport System Operating instructions Attention all installation operating and maintenance personnel always keep these instruct...

Page 2: ...uments may not be altered distributed reproduced or transferred to third par ties without the prior written permission of STEIN Automation STEIN Automation GmbH Co KG Carl Haag Stra e 26 78054 VS Schw...

Page 3: ...le up separator installation 17 6 Initial operation 18 7 Radius circuit operation 19 8 Faults 20 8 1 Causes of faults and troubleshooting problems 20 9 Cleaning inspection maintenance 21 9 1 Cleaning...

Page 4: ...erating instructions for safety and hazard warnings are de scribed in detail in chapter 3 1 1 Explanation of safety and warning notices The following safety signs explain all the situations or actions...

Page 5: ...azard to the machine Protective clothing must be worn Wear your personal safety clothing Safety footwear hard hat goggles and safety gloves Environmental protection This sign indicates warnings that w...

Page 6: ...it changes the transport direction of the pallet In conjunction with the Workpiece Transport System the radius circuit provides a change in the WT transport direction keeping the WT orientation despit...

Page 7: ...3 Complaints In order for claims for damage caused in transit to be accepted follow this procedure Inform the freight company Draw up a damage report giving the following details Name and address of r...

Page 8: ...ned in these operating instructions Radius circuits must only be installed and repaired by authorised personnel who have been trained by STEIN Automation Only genuine spare parts from STEIN Automation...

Page 9: ...al danger Radius circuits are manufactured using state of the art technology and to recognised safety standards Despite that their use can lead to dangerous situations for users or third parties arisi...

Page 10: ...em being started up while installation and repair work is being done 3 Remove all pallets from the affected radius circuit 4 Carry out the work in accordance with the descriptions in this documentatio...

Page 11: ...rcuits F basic configurations are equipped with 90 radius circuits i The distance between the belt elements in the case of the E basic configuration inside width is 106 mm Radius circuit 90 The 90 rad...

Page 12: ...180 change of direction i Please note The orientation of the WT remains the same 4 3 Sub assemblies The radius circuit 180 consists of Fig 4 3 Radius circuit 180 components 1 Base plate 2 Housing 3 Ro...

Page 13: ...tions which generate shavings for example drilling or thread cutting machinery covers should be installed to avoid shavings or cooling fluid coming into contact with the radius circuit or the drive mo...

Page 14: ...below 1 Belt element 2 Base plate 3 Module connecting screws 4 Stand connecting screws i In the following section the radius circuit and stand base assembly are together called module Place a protecti...

Page 15: ...on Place the radius circuit onto the protective mat so that the underneath of the radius circuit is on top 180 radius circuit Attach the double column stand to the radius circuit 90 radius circuit Att...

Page 16: ...ate of the radius circuit to the belt element Remove the support sections that were previously fitted to the relevant belt element Fig 5 5 Example 180 radius circuit X Y Z alignment Align the module i...

Page 17: ...at the same level and the module stands firmly on the floor on all its feet After this adjustment process screw all the stand base locknuts on the first module tight i Please refer to chapter 10 for t...

Page 18: ...ontinue with the initial operation Switch on the Transport System and its associated processing stations and carry out a trial run Check the functions of the individual elements and processing station...

Page 19: ...it After entering the radius circuit the WT is turned through either 90 or 180 At the exit point of the radius circuit a belt element takes over the onward transport of the WT i Please note The orient...

Page 20: ...e power supply Plug connection wiring wrong Possibly plug connection wiring of extension cable wrong Connect module power supply cables properly Correct the plug connection wiring must be done by a qu...

Page 21: ...er supply 2 Put up warning signs to prevent the system being started up while installation and repair work is being done 3 Remove all pallets from the radius circuit Protective clothing must be worn W...

Page 22: ...i on Solution Annually Motor power supply plug Stable connection Tightly fit push connec tor Radius circuit overall Play functional accuracy Re tighten loose connections Transport rollers Play functio...

Page 23: ...ze A B C D 160 160 500 250 255 50 240 240 680 340 319 80 320 320 856 428 400 120 400 400 1034 517 475 155 Table of rotational speed dependent on WT dimensions WT dimension Belt speed Gearing WT 160 x...

Page 24: ...24 STEIN300_Radius Circuit_06_GB doc 01 2020 11 Spare parts 11 1 300 095 001 Radius circuit 90 PB 160x160 Fig 11 1 Radius circuit 90 PB 160x160 300 095 001 Page 1...

Page 25: ...STEIN300_Radius Circuit_06_GB doc 01 2020 25 Fig 11 2 Radius circuit 90 PB 160x160 300 095 001 Page 2...

Page 26: ...Spacer 2 300089019 Spacer inside 1 300089024 Rotating plate 12 300089030 Roller holder 4 300089031 Bearing ring 4 300089036 Bearing angle 4 300089037 Eccentric shaft 6 300089040 Normal roller 1 300151...

Page 27: ...STEIN300_Radius Circuit_06_GB doc 01 2020 27 11 2 300 093 001 Radius circuit 90 PB 240x240 Fig 11 3 Radius circuit 90 PB 240x240 300 093 001 Page 1...

Page 28: ...28 STEIN300_Radius Circuit_06_GB doc 01 2020 Fig 11 4 Radius circuit 90 PB 240x240 300 093 001 Page 2...

Page 29: ...r inside 16 300089030 Roller holder 3 300089031 Bearing ring 3 300089036 Bearing angle 3 300089037 Eccentric shaft 8 300089040 Normal roller 1 300104007 Support right 1 300104008 Support left 1 300151...

Page 30: ...30 STEIN300_Radius Circuit_06_GB doc 01 2020 11 3 300 151 001 Radius circuit 90 PB 320x320 Fig 11 5 Radius circuit 90 PB 320x320 300 151 001 Page 1...

Page 31: ...STEIN300_Radius Circuit_06_GB doc 01 2020 31 Fig 11 6 Radius circuit 90 PB 320x320 300 151 001 Page 2...

Page 32: ...00089019 Spacer inside 1 300089021 Guide 4 300089030 Roller holder 4 300089031 Bearing ring 4 300089036 Bearing angle 4 300089037 Eccentric shaft 6 300089040 Roller 8 300089042 Roller holder 1 3000980...

Page 33: ...STEIN300_Radius Circuit_06_GB doc 01 2020 33 11 4 300 102 001 Radius circuit 90 PB 400x400 Fig 11 7 Radius circuit 90 PB 400x400 300 102 001 Page 1...

Page 34: ...34 STEIN300_Radius Circuit_06_GB doc 01 2020 Fig 11 8 Radius circuit 90 PB 400x400 300 102 001 Page 2...

Page 35: ...Spacer 2 300089019 Spacer inside 1 300089021 Guide 4 300089030 Roller holder 10 300089031 Bearing ring 5 300089036 Bearing angle 10 300089037 Eccentric shaft 4 300089040 Roller 4 300089042 Roller hold...

Page 36: ...36 STEIN300_Radius Circuit_06_GB doc 01 2020 11 5 300 089 001 Radius circuit 180 PB 160x160 Fig 11 9 Radius circuit 180 PB 160x160 300 089 001 Page 1...

Page 37: ...STEIN300_Radius Circuit_06_GB doc 01 2020 37 Fig 11 10 Radius circuit 180 PB 160x160 300 089 001 Page 2...

Page 38: ...300089030 Roller holder 4 300089031 Bearing ring 4 300089036 Bearing ring 4 300089037 Eccentric shaft 7 300089040 Normal roller 4 300001008 Retaining pin 1 300095007 Support left 1 300095006 Support r...

Page 39: ...STEIN300_Radius Circuit_06_GB doc 01 2020 39 11 6 300 104 001 Radius circuit 180 PB 240x240 Fig 11 11 Radius circuit 180 PB 240x240 300 104 001 Page 1...

Page 40: ...40 STEIN300_Radius Circuit_06_GB doc 01 2020 Fig 11 12 Radius circuit 180 PB240x240 300 104 001 Page 2...

Page 41: ...de 1 300089017 Guide rail 8 300089018 Spacer 1 300089019 Spacer 22 300089030 Roller holder 4 300089031 Bearing ring 4 300089036 Bearing angle 4 300089037 Eccentric shaft 11 300089040 Roller 1 30015102...

Page 42: ...42 STEIN300_Radius Circuit_06_GB doc 01 2020 11 7 300 098 001 Radius circuit 180 PB 320x320 Fig 11 13 Radius circuit 180 PB 320x320 300 098 001 Page 1...

Page 43: ...STEIN300_Radius Circuit_06_GB doc 01 2020 43 Fig 11 14 Radius circuit 180 PB320x320 300 098 001 Page 2...

Page 44: ...89017 Guide rail 8 300089018 Spacer 5 300089031 Bearing ring 5 300089036 Bearing angle 5 300089037 Eccentric shaft 4 300089040 Normal roller 8 300089042 Roller holder 1 300096032 Spacer 1 300151021 Gu...

Page 45: ...STEIN300_Radius Circuit_06_GB doc 01 2020 45 11 8 300 096 001 Radius circuit 180 PB 400x400 Fig 11 15 Radius circuit 180 PB 400x400 300 096 001 Page 1...

Page 46: ...46 STEIN300_Radius Circuit_06_GB doc 01 2020 Fig 11 16 Radius circuit 180 PB400x400 300 096 001 Page 2...

Page 47: ...rail 1 300089017 Guide rail 7 300089018 Spacer 11 300089031 Bearing ring 8 300089036 Bearing angle 11 300089037 Eccentric shaft 4 300089040 Roller 8 300089042 Roller holder 2 300098010 Support 1 30015...

Page 48: ...t STRB 300 789 001 Number Order number Description 1 300 789 002 Stand conduit 4 300 003 002 Cap 2 300 003 004 Square nut 1 300 003 005 Cross section bottom 1 300 089 038 Cross section top 2 S31253 Ad...

Page 49: ...r radius circuit DSTRB 300 790 001 Number Order number Description 2 300 789 002 Stand conduit 6 300 003 002 Cap 2 300 003 004 Square nut 1 300 032 002 Cross section bottom 2 300 089 038 Cross section...

Page 50: ...30 001 002 Stand conduit 4 300 003 002 Cap 2 300 003 004 Square nut 1 300 003 005 Cross section bottom 1 300 089 038 Cross section top 2 S31493 Sealing plug 5 4 Sibalco 8 S31284 Screw TT SN 40b M5x30...

Page 51: ...r Description 1 930 001 002 Stand conduit 4 300 003 002 Cap 2 300 003 004 Square nut 1 300 003 005 Cross section bottom 1 300 089 038 Cross section top 8 S31284 Screw TT SN 40b M5x30 4 S31321 Screw M6...

Page 52: ...1 002 Stand conduit 1 300 789 002 Stand conduit 6 300 003 002 Cap 2 300 003 004 Square nut 1 300 032 002 Cross section bottom 2 300 089 038 Cross section top 2 S31493 Sealing plug 5 4 Sibalco 16 S3128...

Page 53: ...n 1 930 001 002 Stand conduit 1 300 789 002 Stand conduit 6 300 003 002 Cap 2 300 003 004 Square nut 1 300 032 002 Cross section bottom 2 300 089 038 Cross section top 16 S31284 Gew furchschr TT SN 40...

Page 54: ...01 Fig 12 1 Radius Circuit mounting kit for WEG EC motor 300 833 001 Pos Order number Description Number S10527 WEG EC motor gear unit RB 180 1 1 300 089 028 Drive flange 1 S30746 Countersunk screw M5...

Page 55: ...ircuit mounting kit for WEG AC motor i 120 300 717 001 Pos Order number Description Number 300 089 032 WEG ODG 514T 542 i 120 1 300 089 028 Drive flange 1 S31323 Galvanized screw M6x20 DIN912 4 S30746...

Page 56: ...ircuit mounting kit for WEG AC motor i 180 930 195 001 Pos Order number Description Number 300 089 033 WEG ODG 514T 542 i 180 1 300 089 028 Drive flange 1 S31323 Galvanized screw M6x20 DIN912 4 S30746...

Page 57: ...ircuit mounting kit for WEG AC motor i 240 930 196 001 Pos Order number Description Number 300 089 034 WEG ODG 514T 542 i 240 1 300 089 028 Drive flange 1 S31323 Galvanized screw M6x20 DIN912 4 S30746...

Page 58: ...ircuit mounting kit for WEG AC motor i 300 930 197 001 Pos Order number Description Number 300 089 035 WEG ODG 514T 542 i 300 1 300 089 028 Drive flange 1 S31323 Galvanized screw M6x20 DIN912 4 S30746...

Page 59: ...umber Description Number S10580 EBM EC motor ZSG40 i168 1 930_158_002 Flange 1 930_158_003 Coupling shaft 1 930_158_004 Flange 1 S30570 Feather key A6x6x60 DIN6885 1 301251 Circlip 20x1 2 DIN471 1 S31...

Page 60: ...001 Radius circuit for WT 240 x 240 300 104 001 Radius circuit for WT 320 x 320 300 098 001 Radius circuit for WT 400 x 400 300 096 001 Other sizes on request Dimension see chapter 10 90 180 Radius ci...

Page 61: ...STEIN300_Radius Circuit_06_GB doc 01 2020 61...

Page 62: ...flects the technical status at the time of printing STEIN Automation reserves the right to make technical alterations STEIN Automation GmbH Co KG Carl Haag Stra e 26 78054 VS Schwenningen Telephone 49...

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