Stanley QPM CORDLESS TOOL Instruction Manual Download Page 22 | Manualshive

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Cordless Tool

16

Operator Protection

1.7.10 Workplace Hazards

WARNING

WORKPLACE HAZARD

To Avoid Injury:

• Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfaces caused by the use

of the nutrunner.

• Proceed with care in unfamiliar surroundings. Hidden hazards, such as electricity or other utility lines, can

exist.

• The nutrunner is not intended for use in potentially explosive atmospheres and is not insulated against

coming into contact with electric power.

• Make sure there are no electrical cables, gas pipes, etc., that can cause a hazard if damaged by use of the

nutrunner.

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Summary of Contents for QPM CORDLESS TOOL

Page 1: ...2015 STANLEY Black and Decker Inc All rights reserved English Original Document 20Z103300 Revision 0 Instruction Manual Cordless Tool Software Version 5 2 5...

Page 2: ...fety Instructions for All Battery Packs 8 1 5 4 Specific Safety Instructions for Lithium Ion Li Ion 9 1 5 5 Safety Instructions for Battery Pack Charger 9 1 6 Tool Kinetic Specifications 9 1 6 1 Opera...

Page 3: ...roller 27 2 5 2 Set SSID 28 2 5 3 Pair QPM Cordless Tool to QPM Expert Alpha Controller 29 2 5 4 Add the QPM Cordless Tool as a Trailing Spindle 29 2 6 Tool Installation 29 2 6 1 Sockets and Adapters...

Page 4: ...t Nutrunners 40 Maintenance 43 4 1 Battery and Charger 44 4 1 1 Charger Cleaning Instructions 44 4 2 QPM Cordless Tool 44 4 2 1 Preventive Maintenance 44 4 2 2 Calibration 44 4 2 3 Repairs 44 4 2 4 Lu...

Page 5: ...Instruction Manual V Table of Contents 5 9 Return Material Authorization RMA Procedures 49...

Page 6: ......

Page 7: ...Cordless Tools 1 Introduction Tool Model Nomenclature Tool Components CE Declaration of Conformity Regional Notices for Transmitter Safety Tool Kinetic Specifications Operator Protection...

Page 8: ...nd communicates to the QPM Expert Alpha controller via an IEEE 802 11b g WIFI connection See section 2 5 Pairing Tool to Controller on page 27 for instructions on pairing the cordless tool to the cont...

Page 9: ...rt Trigger Switch Battery Release Button Charger Battery Pack Battery Pack Fuel Gauge On back of battery Integrated Digital Control Circuit Inside Handle Worklights Display Comfort Grip Handle Quick C...

Page 10: ...frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occu...

Page 11: ...the labeling requirements of the Directive Given that the operating frequency band is not harmonized by a few European countries the restriction or alert sign has been placed alongside the CE mark as...

Page 12: ...ting instructions before operating tools and controllers Indicates an item of special interest Indicates a pinch point hazard This icon appears as a part of a DANGER WARNING or CAUTION notice Indicate...

Page 13: ...nd safely Persons responsible for system planning and design must be familiar with the safety concepts of automation equipment Install tools in dry indoor non flammable and non explosive environments...

Page 14: ...stand all the safety recommendations and all operating instructions before operating tools and controllers Failure to follow all instructions listed below may result in electric shock fire and or seri...

Page 15: ...are protected and well insulated from materials that could contact them and cause a short circuit 1 5 4 Specific Safety Instructions for Lithium Ion Li Ion Do not incinerate the battery pack even if i...

Page 16: ...ds Levels measured in individual workplaces may be higher The actual exposure levels and risk of harm experienced by an individual user depends upon the work piece workstation design duration of expos...

Page 17: ...fort and fatigue If you experience symptoms such as persistent or recurring discomfort pain throbbing aching tingling numbness burning sensations or stiffness do not ignore these warning signs Promptl...

Page 18: ...ems such as tinnitus ringing buzzing whistling or humming in the ears Risk assessment and implementation of appropriate controls for these hazards are essential Appropriate controls to reduce the risk...

Page 19: ...Select maintain and replace the drive socket as recommended in this manual to prevent an unnecessary increase in vibration levels Sleeve fittings can help align rotating spindles and should be used w...

Page 20: ...d safety regulations Respirators shall be used where contaminants in the work area present a hazard 1 7 6 Projectile Hazards WARNING PROJECTILE HAZARD To Avoid Injury Failure of the work piece of acce...

Page 21: ...mended for straight nutrunners and pistol grip nutrunners In any case it is recommended to use means such as reaction bars to absorb the reaction torque above for straight nutrunners 4 Nm for pistol g...

Page 22: ...by the use of the nutrunner Proceed with care in unfamiliar surroundings Hidden hazards such as electricity or other utility lines can exist The nutrunner is not intended for use in potentially explos...

Page 23: ...Instruction Manual 17 Introduction...

Page 24: ......

Page 25: ...Cordless Tools 2 Getting Started Battery Pack Charger Cordless tool Installing Removing the Battery Pack Pairing Tool to Controller Tool Installation...

Page 26: ...n the battery pack is below the usable limit the fuel gauge will not illuminate and the battery pack will need to be recharged NOTE The fuel gauge is only an indication of the charge left on the batte...

Page 27: ...his manual The charger and battery pack are specifically designed to work together These chargers are not intended for any uses other than charging STANLEY rechargeable batteries Any other uses may re...

Page 28: ...ice USA This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any inter...

Page 29: ...Les deux conditions suivantes 1 cet appareil ne peut pas provoquer d interf rences et 2 cet appareil doit accepter Toute interf rence y compris les interf rences qui peuvent causer un mauvais fonctio...

Page 30: ...k charging mode This feature ensures maximum battery pack life The red light flashes long then short while in the hot cold delay mode 2 2 3 3 Leaving the Battery Pack in the Charger The charger and ba...

Page 31: ...d cautionary markings on the charger battery pack and the QPM cordless tool 2 3 1 General Power Tool Safety Instructions Prevent unintentional starting Ensure the switch is in the off position before...

Page 32: ...d be hazardous To reduce the risk of injury only STANLEY recommended accessories should be used with this product Recommended accessories for use with your tool are available from your local service c...

Page 33: ...the QPM Expert Alpha controller and set its SSID name and password Pair the QPM cordless tool to the QPM Expert Alpha controller Add the QPM cordless tool as a trailing spindle to the QPM Expert Alph...

Page 34: ...Enable wireless communications for the QPM Expert Alpha controller type in an SSID value type in a PASSWORD and choose the applicable REGION Click on Apply to save the changes Enable Yes Enables the...

Page 35: ...WAIT 45 SECONDS AFTER PRESSING THE PAIR BUTTON BEFORE CONTINUING This will put the QPM Expert Alpha controller into search mode Bring the QPM cordless tool within range of the associated QPM Expert Al...

Page 36: ...lar away from the front of the tool Remove the accessory 2 6 1 2 Square Drive Remove battery pack before changing accessories To install an accessory on the square drive align the hole in the side of...

Page 37: ...e Operator Exceeds Straight 4 Newton Meters Pistol 110 Newtons Angle 200 Newtons Provisions for mounting second handles or reaction bars may be required at lower reaction torque values than those indi...

Page 38: ......

Page 39: ...Cordless Tools 3 Tool Operation Display Multiple Function Button Start Trigger Switch Tool Memory Worklights Tool Operation Special Application Tools...

Page 40: ...the controller 3 1 1 Status Lights and Matrix QPM tools have three green yellow and red status lights The tool status lights mirror or copy the status lights on the controller If a controller input s...

Page 41: ...Task 2 selected Solid Some other Job or Task besides 1 or 2 is selected None 3 2 Multiple Function Button The multiple function button MFB is used to select direction of rotation for the output of the...

Page 42: ...n when selected causes the tool to disable after a NOK fastening cycle The Reject Tone when enabled will sound Pressing the button re enables the tool in Reverse mode and indicates that the operator a...

Page 43: ...ystem is employed all the data from all the tools in the facility can be collected into one database and displayed using the end users graphic reports software The QPM cordless tool will need to remai...

Page 44: ...y light 2 will illuminate if the tool is ready to run the tool s status lights will no longer flash and the alternating tone will stop 3 6 3 Tool Temperature WARNING POTENTIAL BURN HAZARD To Avoid Inj...

Page 45: ...ol s torque reaction Keep the tool axis in line with the axis of the fastener i e make sure the tool is perpendicular to the fastener workpiece Start the tool by depressing the start trigger switch Th...

Page 46: ...nner Sequence of Operation Tubenut nutrunners are used for installing tube fittings 3 7 2 1 General Sequence of Operation Place nutrunner socket around the tube and onto the nut Press the MFB to ARM t...

Page 47: ...Homing Mode Tool will run in Normal Homing mode when operator presses the start trigger switch Homing Mode Tool will run in Normal Homing mode when operator presses the start trigger switch Required A...

Page 48: ......

Page 49: ...Cordless Tools 4 Preventive Maintenance Calibration Repairs Cleaning Disposal Maintenance...

Page 50: ...s 4 2 QPM Cordless Tool 4 2 1 Preventive Maintenance All power tools will experience wear of internal parts throughout their normal working life A good preventive maintenance program will allow worn c...

Page 51: ...tallic parts of the tool These chemicals may weaken the plastic materials used in these parts Use a cloth dampened only with water and mild soap Never let any liquid get inside the tool never immerse...

Page 52: ......

Page 53: ...l Products Limited Warranty Electronic Products Limited Warranty Software Products Limited Warranty OEM Products Limited Warranty General Terms Specification Changes Warranty Claims Product Services R...

Page 54: ...e products to the original purchaser to be free from deficiencies in material or workmanship for a period of one year after the date of shipment Under this limited warranty STANLEY will at its discret...

Page 55: ...modification service repair and training on STANLEY products Contact STANLEY Assembly Technologies or their agents for information on training courses to aid users in becoming familiar with operation...

Page 56: ...l 33 1 3050 9100 Fax 33 1 3051 0708 Email Vahid Amirzadeh sbdinc com Germany STANLEY Engineered Fastening Germany Max Eyth Str 1 35394 Giessen Germany Tel 49 0 641 405 728 Fax 49 0 641 405 383 Email V...

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