Stanley QPM CORDLESS TOOL, Instruction Manual

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Cordless Tool
2
Tool Model Nomenclature
1 About the Cordless tool
The QPM cordless tool from STANLEY Assembly Technologies is designed to secure, or fasten, threaded fasteners
in industrial assembly operations or for precision position and or adjustment applications only. It utilizes closed
loop control of torque, speed and angle so that it can perform various routines to secure each fastener with the
highest quality results. The high precision torque and angle sensors provide feedback to the integrated digital
control circuit. This circuit compares the feedback values to the programmed values and adjusts the servo
motor’s power and speed values to maintain the programmed speed on the output of the tool until the fastener
has achieved the programmed target torque and/or angle value. Once the programmed target value is sensed the
control circuit turns off the servo motor leaving the fastener with the desired amount of preload or clamping force.
The QPM cordless tool uses a STANLEY MCB204 or DCB204 20V Lithium Ion battery pack as its power source.
Use a STANLEY MCB101 12V Max*– 20V Max* Lithium Ion Battery Charger to charge the MCB204 or DCB204
battery pack.
Programming tightening strategies into the QPM cordless tool requires a QPM Expert Alpha controller. The cordless
tool has an embedded transceiver and communicates to the QPM Expert Alpha controller via an IEEE 802.11b/g
WIFI connection. See section
“2.5 Pairing Tool to Controller” on page 27
for instructions on pairing
the cordless tool to the controller. See the QPM Expert Alpha controller manual for instructions on programming.
After programming, the tool can remain paired to the controller for program selection, error proofing operations
or data management requirements or it can be used independent of the controller.
The QPM cordless tool stores data for 500 fastening cycles and 1 trace. These values can be viewed and retrieved
using the QPM Expert Alpha controller.
Periodic preventive maintenance and calibration will keep the QPM cordless tool in optimum working condition
allowing it to continue to achieve high quality results.
1.1 Tool Model Nomenclature
1.2 Tool Components
Tool components are explained in chapter
“3 QPM Cordless tool” on page 34
.
The standard output that is shipped with each pistol tool is the quick change chuck. However, a 1/4” or 3/8”
square drive can be requested instead. The square drive outputs may be purchased separately and used to change
the output on the tool after the initial purchase.
The battery pack and charger and their operation are explained in chapater
“2 Open the Box” on page
20
.
B 1 2 P B - 14
Max Torque (Nm)
Head Size/ Number
Output Type . . . . . .
A - Angle
B - Inline
C - Crowfoot
T - Tube Nut
P - Push to Start
Trigger Type . . . . . . P - Pistol Start Style
Modular Gear Set . 2
Motor Size . . . . . . . 1
Power Source . . . . B- High-Power Electric
Brushless Battery Motor