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07-02-10-01-E-V0304.doc

Product Manual Type:

637f

Dimensions and layout

1.4.3 Layout

1.4.3.1 Layout of controller board

Bes tückungss eite

slot for option module

X500

X501

X520

X521

Diagn.

COM1

COM2

X10

X30

X40

X50

fuse

Ans icht: Deckblech demontiert

X300

possible component variant

see

chapter 2.6.2

possible component variant

see

chapter 2.4.1

slot for option module

Note: The option modules of the slots A / B / C can only be reached after removing the cooling plate.

1.4.3.2 Layout of power board

X30

X40

H15-power plug

solder jumper jpxxx - functions

chapter 7.1

see:

JP100

JP102

JP101

solder side

diagnostics

COM1

COM2

X10

JP1

JP2

JP3

JP4

JP2.8

JP2.3

JP2.7

JP2.2

X50

Summary of Contents for 637f

Page 1: ...07 02 10 01 E V0304 doc 637f Servo drive Product Manual...

Page 2: ...UL 07 02 01 Product manual Rack 6 U and EMV UL 07 02 02 01 Product manual Power supply plug in module NE B UL 07 02 09 02 Feedback system HIPERFACE UL 07 05 02 03 Product manual SUCOnet K UL 07 05 03...

Page 3: ...tocol 635 637 637 EASY serial UL CD EASYRIDER Windows Software UL 10 06 05 Product manual Software BIAS UL 12 01 Product manual Accessories Plugs UL 12 02 Product manual Accessories Cables UL 12 03 Pr...

Page 4: ...Dimensions for compact device and plug in module 19 1 4 2 EMC Clip optional 20 1 4 3 Layout 21 2 Connector assignment and functions 22 2 1 General view of connections of the compact device 637f K D6R...

Page 5: ...danger of electric shocks 53 5 3 Danger areas 53 5 4 Grounding safety grounding 53 5 4 1 Ground connections 53 5 5 Short circuit capability and discharge currents 53 5 6 Fuses contactors filters 54 5...

Page 6: ...3 10 Block circuit diagram 74 11 General technical data 75 11 1 Power circuit 75 11 2 Control circuit 75 11 3 Signal inputs and outputs connection X10 75 11 4 Signal inputs and outputs connection X120...

Page 7: ...of the product in combination with dangerous voltage can lead to injuries In addition damage can also occur to motors or other products Therefore please observe our safety precautions strictly Safety...

Page 8: ...l document The operator must make sure that these regulations are strictly followed Concept of the galvanic separation and insulation Galvanically separation and insulation correspond to EN 50178 VDE...

Page 9: ...the servo drive may only be carried out with insulated tools Installation work may only be done in a deenergized state When working on the drive do not only block the active input but separate the com...

Page 10: ...ack version 637f D6R Compact version 637f K D6R 637f K D6R AC DC Us 24VDC R Su pply voltage 1 oder 3 230V AC 50 60Hz 3 400 460VA C 50 60H z M 637f KD6R AC DC Us 24VDC R Su pply voltage 1 oder 3 230V A...

Page 11: ...documented Explanation see separate documentation Every user has unrestricted access to all functions and parameters EASYRIDER customer made software PLC Software PLC binary selectionl 10V X10 RS232 c...

Page 12: ...g Software EASYRIDER DOS version or Windows version EASYRIDER Windows version EASYRIDER Windows version V8 xx PC Connection Cable see chapter 2 6 2 3 PC SUBD 9 to LEMO connector COM1 PC SUBD 9 to 4 pi...

Page 13: ...485 RS 485 interface slot A B CAN CAN Bus slot A B 2CA 2 x CAN without I O s slot B A C 2C8 2 x CAN 4 outputs and 4 inputs slot B A C DEV CAN Bus DeviceNet slot B A SUC SUCOnet K slot B A PDP Profibu...

Page 14: ...pto coupler or relay without Safety Functions customer part 1 1 see additional hints chapter 2 4 2 GND 1 3 2 General data Enclosure Rating for mounting in cubicle IP20 operating temperature range EN 5...

Page 15: ...447 220 447 220 447 220 447 447 447 447 3 derating of Unr depending on load and single or 3 phase supply see chapter 1 3 5 rated current RMS Inr A 2 4 6 10 16 22 30 3 max current RMS time for Imax 4 I...

Page 16: ...220 447 220 447 220 447 220 447 3 derating of Unr depending on load and single or 3 phase supply see chapter 1 3 5 rated current RMS Inr A 2 4 6 10 16 22 30 3 max current RMS time for Imax Imaxr A min...

Page 17: ...reduced to approx 90 maximum 85 Single phase supply 50 60 Hz only servo drive 637f 02 up to 06 see following diagram Hint for parameterization To avoid unexpected tripping of under voltage threshold t...

Page 18: ..._________________________________________________________________ 18 Product Manual Type 637f 07 02 10 01 E V0304 doc Range Data 1 3 6 Output power In case of continuous operation in the range of full...

Page 19: ...ons and layout 1 4 1 Dimensions for compact device and plug in module A B C D D 400 386 262 a 280 233 304 243 220 plug in module space for fan 18 5 2 10 5 2 5 2 9 detail detail d d 1 6 front side 637f...

Page 20: ..._____________________________________________________________ 20 Product Manual Type 637f 07 02 10 01 E V0304 doc Dimensions and layout 1 4 2 EMC Clip optional 1 4 2 1 for 8 HP drive side view front v...

Page 21: ...20 X521 Diagn COM1 COM2 X10 X30 X40 X50 fuse Ansicht Deckblech demontiert X300 A C B D D C B A possible component variant see chapter 2 6 2 possible component variant see chapter 2 4 1 slot for option...

Page 22: ...__________________________________________________________________________________________________________________________ 22 Product Manual Type 637f 07 02 10 01 E V0304 doc 2 Connector assignment an...

Page 23: ...__________________________________________________________________________________________________________________________ 07 02 10 01 E V0304 doc Product Manual Type 637f 23 Connector assignment and...

Page 24: ...5 strip Grounding srew in rack PE PE grounding bar in switching cabinet near rack PE rack frame or enclosure line side PELV side 2 2 2 2 2 4 1 X50 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 UCC M1 M2 M...

Page 25: ..._________________________________________ 07 02 10 01 E V0304 doc Product Manual Type 637f 25 Connector assignment and functions 2 3 Signal connections 2 3 1 Control signal plug X10 SUB D25 socket Com...

Page 26: ...ady input active 0V reference point I O supply 24V 0V mecanical limit switches 1 1 L1 N 2 L1 N option brake Eurotherm AC Servomotor 3 V1 K1 24V br 0V br AC Servomotor 3 X10 23 X10 9 Brake Connection T...

Page 27: ...e point for digital inputs Reference point for digital inputs 10 Reference potential for analog signals Ground 11 configurable chapter 3 OPTO Input 12 configurable chapter 3 OPTO Output 13 configurabl...

Page 28: ...trol 2 4 1 Function module X300 The connector X30 is directly related to the function module X300 This plug in module see chapter 1 4 3 1 determines the type of usable Feedback system Thus the 637f dr...

Page 29: ..._____________________________________________________________________________________ 07 02 10 01 E V0304 doc Product Manual Type 637f 29 Connector assignment and functions Feedback Sensor Connection...

Page 30: ..._________________________________________________________________________________________________________________________________ 30 Product Manual Type 637f 07 02 10 01 E V0304 doc Connector assignme...

Page 31: ...plications General data X40 Plug type SUB D 09 male plug maximum input or output frequency 200 kHz maximum cable length connected to galvanical insulated terminals Encoder controls maximum cable lengt...

Page 32: ...essing in positioning modules Standard 1024 increments further selectable pulse numbers 2048 512 256 128 64 4096 Pin Function Designation 1 Channel B B 2 Channel B inverted B 3 Shield connector Shield...

Page 33: ...t EASYRIDER Windows Software X40 Mode 1 Parameter area of the input signals 10 1000000 increments Pin Function Designation 1 Channel B B 2 Channel B inverted B 3 Shield connector Shield 4 Channel A A...

Page 34: ...ype 637f 07 02 10 01 E V0304 doc Connector assignment and functions Multi function X40 2 5 3 Stepper motor input pulse direction EASYRIDER Windows Software X40 Mode 2 Pin Function Designation 1 Output...

Page 35: ...Type 637f 35 Connector assignment and functions Multi function X40 2 5 4 Stepper motor input pulse positive negative EASYRIDER Windows Software X40 Mode 3 Pin Function Designation 1 Output Drive activ...

Page 36: ...40 Mode SSI_26 Bit Singleturn 14 bit Single 12 bit Multiturn PIN Function Designation 1 Serial data from SSI encoder GRAY code up to 26 bit inverted DATA 2 Serial data from SSI encoder GRAY code up to...

Page 37: ...KnPC D Communication is made via the SSD Drives operating program EASYRIDER Windows Software Com RS232 PIN Function drive side PIN RS232 PC side 4 pin modular jack RXD TXD GND 1 4 S SUB D 09 socket Vi...

Page 38: ...X B B RP SUC SUCOnet K X B B RP IBS 1 Interbus S X B B RP DEV DeviceNet X B B RP 2CA 2 CAN1 CAN2 X B B or C RP 2C8 2 CAN1 CAN2 X B B or C 1 additional plug Interbus Rem IN SUB D 2 additional plug COM...

Page 39: ...nment and functions Digital interfaces 2 6 2 3 Module designs 2 6 2 4 Pin assignment for RS232 with option module RP 232 pin assignment as RS232 1 2 RXD 3 TXD 4 5 GND 6 7 8 9 2 6 2 5 Pin assignment fo...

Page 40: ...2CA RP 2C8 with galvanic isolation applicable for COM2 COM3 B COM3 C pin description designation 1 2 CAN_L bus line dominant low CAN_L 3 Ground GND 4 5 6 Optional ground GND 7 CAN_H bus line dominant...

Page 41: ...et com 2 description designation 1 Data line OUT forward error voltage A DO2 2 Data line IN backward error voltage A DI2 3 Reference potential GND I 4 5 VCCI 5V 6 Data line OUT forward error voltage B...

Page 42: ...A5 with galvanic isolation Digitale I O Option COM2 SUB D09 socket com 2 designation comment status 1 BIAS input 101 standard input 2 BIAS input 102 standard input 3 BIAS input 107 standard input 4 BI...

Page 43: ...rd input 4 Bias input 204 standard input 5 Bias input 205 standard input 6 Bias input 206 standard input 7 Bias input 207 standard input 8 Bias input 208 standard input 9 Bias output 209 standard outp...

Page 44: ...I O option X120B or X120C Cage Clamp terminal 10pole min max cable cross section 0 08mm 1 5mm X120 designation comment status 1 Bias input 121 standard input 2 Bias input 122 standard input 3 Bias inp...

Page 45: ...Type 637f 45 Connector assignment and functions Digital interfaces 2 6 2 13 DIL switch position for module RP2CA and RP 2C8 with galvanic separation DIL switch position CAN Default all off 20 26 node...

Page 46: ...against unexpected starting according to the requirements of the EN954 1 Category 3 and EN1037 The stop of the machine must be caused and guaranteed before by the external machine control This applies...

Page 47: ...antages over X10 23 The isolation relay contact control electronics corresponds to the basis isolation I e also brake installations which correspond to the basis isolation without interface relays whi...

Page 48: ...ting mode Reference source Hints for selecting the operating 0 1 2 analog X10 5 18 switchable the operating modes 1 and 2 by input X10 24 speed control analog torque controller analog 3 analog X10 5 1...

Page 49: ...F1 F2 F3 F0 F1 F2 F3 F6 F0 F1 F2 F6 input X10 15 F0 F1 F0 F1 F0 F1 F0 F1 F2 F3 F0 F1 F2 F3 F6 F0 F1 F2 F6 input X10 4 F2 F6 F0 F2 F3 F6 input X10 25 F2 F6 F0 F2 F3 F6 input X10 11 F1 F1 F1 F1 F1 F2 F6...

Page 50: ...ction 0 1or 2 3 1or 4 3 reference sensor 1 set selection data 2max CAN Node no 2max input X10 2 start slope 0 1 with position set selection in position control 4 strobe slope 0 1 for BIAS set selectio...

Page 51: ...g disp lay fault signal d isp lay motor protection outp ut Warning F0 X10 20 outp ut Ready X10 8 Warnin g disp lay fault signal d isp lay NTC output stage protection Warnin g time ap p rox 3 sec max...

Page 52: ...ust be SWITCHED OFF during normal operation Automatic switch off is recommended SSD Drives digital servo drives should not be installed in are as which have been classified as dangerous if they have n...

Page 53: ...speed drives of all kinds can invalidate the certification for dangerous areas apparatus group and or temperature class of explosion protected motors Inspection and certification for the complete inst...

Page 54: ...B 3 480 008 ferrite core FR 3 LNF B 3 480 018 ferrite core FR 3 LNF B 3 480 033 ferrite core FR 3 3 phasen max 3 Ger te versorgt durch einen gemeinsamen Filter industrial env max motor cable 20m EN550...

Page 55: ...than the sinus based calculated values Fuses contactors and line filters have to be selected in respect to this effect In typical servo application with Stop Go operation S3 Operation the rating to no...

Page 56: ...to be sufficient to meet the requirements of the application n1 RPM T tb1 t sec Movement I A Ib t sec Braking Current Values for Example n1 3000 RPM tb1 0 1 sec T 2 0 sec J 0 0005 kgm Total Inertia D...

Page 57: ...essary ballast resistor incl fuse for the ballast circuit Except KD6R 16 30 7 external resistor only b Rack design While the plug in modules are used in a rack the NEB power supply module takes dissip...

Page 58: ...tances Internal Ballast resistances 300 Ohm for KD6R10 7 External Ballast resistances 100 Ohm for KD6R10 7 Rext 1 int R 1 Rtotal 1 formula 75 Rtotal 100 1 300 1 Rtotal 1 Set up resistance value 75 Ohm...

Page 59: ...or X50 on the rear of the rack before installing With hinged bay installation the customer must ensure that the parts sensitive to voltage such as the Ucc bus mains supply lines etc are protected agai...

Page 60: ...s Minimum distance 0 3m crosspoints 90 0 3 m 90 F Avoid cable loops Especially the line between line filter and drive has to be as close and short as possible drilled G Maintain screen as close as pos...

Page 61: ...es Leitungen dicht an Metallteilen f hren Place cables close to metal parts und von Leistungsleitungen trennen and separate them from power lines COM2 X10 X30 X40 AC power input Eurotherm motor cable...

Page 62: ...7 3 Achieveable specifications and conditions conditions additional conditions Area Class Standard Motor cable length SSD Drives line filters mounting in additional Emissions transmitted by cable or...

Page 63: ...0 21 1 and 3 READY contact can be wired freely JP101 bridged pad 2 and 3 standard Analog input X10 19 without internal Pull up 1 and 3 Analog input X10 19 with internal Pull up to 12 V FRR compatible...

Page 64: ...resumes the knowledge how to handle EASYRIDER Suggestions Use test equipment to train yourself EASYRIDER Windows Software contains interactive HELP functions For security reasons the access to several...

Page 65: ...10 7 against X10 4 4 Power on 7 segment dispay Switch on control voltage 635 637 637 637f Us 24V DC 631 Us 230V AC 5 EASYRIDER communicates see diagnosis F9 7 segment dispay Are parameters already eva...

Page 66: ...n the case of secure function the mechanics can then be linked up 15 Power OFF Connect motor shaft to application Move application to a free area between mechanical limits Power ON Menu Tuning positio...

Page 67: ...637 637f 631 10V at X10 5 18 10V at X10 1 2 ATTENTION Too hard tuning will cause current ripple and high power dissipation P gain too high or I time constant too small Motor noise U1 2 Too weak adjust...

Page 68: ...ed with delay time for the brake deactivated via input on off deactivated via serial command off off Active input is activated with switching on 24 V control voltage switch enable X10 xx switch on 0 V...

Page 69: ...is in the motor braking resistor ohm value too low try to start fresh send in for repair off off WARNING Overload of the regulator I t or motor I t or temp output stage too high If no reaction within...

Page 70: ...itch off only in operation mode position control limit switch 3 limit switch X10 xx on 0 Volt from Firmware 6 16 X10 8 X10 14 X10 14 X10 14 limit switch 3 limit switch X10 xx on 0 Volt from Firmware 6...

Page 71: ...ay comment ready warning 2 631 635 637 637 637f starting lockout RP SBT terminal X290 3 4 check Max speed overload check speed limits resp setpoint speed CAN Open 402 Sync Message error in Interpolate...

Page 72: ...host login must be occurred via the BUS command 0x01 The drive must be deactivated via the BUS command deactivate Drive 0x14 The fieldbus command Drive Reset with constant repetition of the fieldbus...

Page 73: ...ion despite torque in standstill Limit switch functions effective BIAS no current flow no torque despite activating the regulator correctly motor cables interrupted Is input I extern X10 19 activated...

Page 74: ...___________________________________________________________________________________________________________________________________________________________________________ 74 Product Manual Type 637f...

Page 75: ...power circuit in acc with EN 50178 VDE 0160 further information see concept of insulation chapter 1 3 1 see data compact units chapter 1 3 3 see data plug in modules chapter 1 3 4 11 3 Signal inputs a...

Page 76: ...rcuit current limited by 5A over temperature protection active overvoltage clamping 50V keyed number of inputs signal outputs via OPTO coupler 4 L 0 7 V DC or open H 15 30 V DC Iin at 24VDC 8 mA Short...

Page 77: ...S422 RS 485 on SUB D socket COM2 CAN1 Profibus DP SUCOnet K on SUB D socket Interbus S on SUB D socket OUT Interbus S Remote IN CAN2 additional on SUB D socket 11 7 Resolver evaluation transmitter pri...

Page 78: ...l voltage max 6 sec data memory organization Flash Eprom 256 KB RAM 64 KB EEPROM 96 kByte 11 9 Analog Outps measuring pin X10 17 signal range 10V 0 10V magnifier function can be normed resolution 10 b...

Page 79: ...07 02 10 01 E V0304 doc Product Manual Type 637f 79 12 Disposal The digital servo drive consists of different materials The following table shows which materials can be recycled and which have to be...

Page 80: ...ions extract Autopilote function as interactive tutorial System identification BIAS instruction set editor Oszilloscope function start up and comissioning tools Setting of parameters Setting of config...

Page 81: ...o store the same tasks here as basically defined for PLC task which can increase PLC performance of the 637 controller approx twenty times While the BIAS program will be executed from the start block...

Page 82: ...ves programming language BIAS The user has the possibility to program his sequence himself from this set of commands Available program area Set number 0000 can be selected via data inputs X10 xx max t...

Page 83: ...p variable X Flag X flag Y flag Z _____________ Variable X flag Y _____________ Variable X variable Y D_Variable X COS D_Variable Y 7 Synchronous settings 1 Move speed integrator Ramp filter const var...

Page 84: ..._______________________ 84 Product Manual Type 637f 07 02 10 01 E V0304 doc 14 Certificates Testing and Certification The 637f Servodrive is based on the construction of Type 637 Essential changes are...

Page 85: ..._______________________________________________________________________________________________________________________________________________________________________________ 07 02 10 01 E V0304 doc...

Page 86: ..._______________________________________________________________________________________________________________________________________________________________________________ 86 Product Manual Type 6...

Page 87: ..._______________________________________________________________________________________________________________________________________________________________________________ 07 02 10 01 E V0304 doc...

Page 88: ..._______________________________________________________________________________________________________________________________________________________________________________ 88 Product Manual Type 6...

Page 89: ..._______________________________________________________________________________________________________________________________________________________________________________ 07 02 10 01 E V0304 doc...

Page 90: ..._______________________________________________________________________________________________________________________________________________________________________________ 90 Product Manual Type 6...

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Page 92: ...nt X40 32 Control cabinet mounting 52 Control cabling 59 Control circuit 78 Controllersystem 81 Correction of supply current 55 D Danger areas 53 Description X40 31 Design rule 32 Diagnosis and troubl...

Page 93: ...PDP 40 Output power 18 P Pin assignment for I O interface RP 2C8 44 Pin assignment for Interbus S 41 Plug in modules 16 Power cabling 59 Power circuit 78 Power connections 24 Preparation 64 R Range da...

Page 94: ...odification Chapter Date Name Comment V0103 02 06 03 N Dreilich new V0204 text correction new functions connection X30 additional In Outputs Pin assignment for Interbus S correction safety module SBT...

Page 95: ...ry Road Seven Hills New South Wales 2147 Tel Fax 61 2 9838 0099 61 2 9838 9288 45 70 201311 45 70 201312 KANADA SSD Drives Inc 880 Laurentian Drive Burlington Ontario Canada L7N 3V6 Tel Fax 1 905 333...

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