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8530 Shatterbox 

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SPEX SamplePrep LLC                                   January 2010 

1.0 INTRODUCTION 

 

Since its introduction three decades ago, the SPEX SamplePrep Shatterbox has become the 
most popular “swing mill” in America. Now as then, it remains the most efficient way to 
pulverize up to 100 ml in volume (or 100 g in weight) of brittle material to analytical fineness. 
The 8530 has many advanced features, including an electronic timer, a cam-action clamp, a 
safety-interlocking lid with pneumatic cylinders, and lockable casters.  
 
The Shatterbox swings a dish-shaped grinding container, with a puck and (often) a ring inside, in 
a tight high-speed circle; the sample is quickly crushed between the wall and floor of the 
container and the moving puck/ring grinding elements. Smaller grinding containers and those 
made with ceramics have a puck-shaped grinding element; larger containers add a ring. Most 
grinding containers are fitted with a gasket to prevent sample loss during grinding.  
 
Since grinding containers are chosen for specific tasks, there is no “standard” Shatterbox 
grinding container. In general, grinding times average two-to-five minutes, with resultant 
particle size well below 200 mesh, and in some cases 10 microns. Typical samples include 
cements, soils, ceramics, slag, rocks, and ores, but the Shatterbox has also ground sulfur pellets, 
dried marsh-grass, pharmaceuticals, and many other materials. To maximize grinding capability 
and minimize contamination, grinding containers are available in hardened steel, tungsten 
carbide, alumina ceramic, and zirconia ceramic. The full range of Shatterbox grinding containers 
is described in detail in the 

SPEX Handbook of Sample Preparation and Handling

 
The Shatterbox’s advanced design features: 

1. A cam action clamp lever assembly that engages the end of the clamp bar, and holds 
it down firmly as the lever is pushed into place.  

The clamp must be carefully adjusted 

for each grinding container and should never be overtightened.  (See instructions before 
use. Overtightening the clamp voids the warranty.) 

2. A programmable digital timer with Start, Stop, and Pause functions and visual display. 
Indicates minutes and seconds up to 10:00, the program time limit.  Timer is 
programmed in 10-second intervals, counts down in 5-second intervals.   Pause function 
freezes a run, retains time left to run.   
3.  Safety features including a safety lid interlock and gas cylinders for the lid, as well as 
a sound-insulated steel cabinet and lockable casters with which the mill can be fixed in 
place.  Lid stays locked and timer displays RUN COMPLETE for 5 seconds after motor 
stops. 

 

8530-115 Enclosed Shatterbox with Digital Timer & Safety Interlock

 

For 115 V/60 Hz operation. Includes cam-activated clamp and electronic timer with digital 
display, sound attenuating cabinet with lockable casters, and a lid with safety interlock. The unit 
accepts all Shatterbox grinding containers (not included with mill). 
 

8530-230 Enclosed Shatterbox with Digital Timer & Safety Interlock

  

For 230 V/50 Hz operation. Same as 8530-115 but with 230 V/50 Hz circuitry and continental 
European CEE 7/7 two prong plug.  CE-approved. 

Summary of Contents for ENCLOSED SHATTERBOX 8530

Page 1: ...erty St Metuchen NJ 08840 732 623 0465 www spexsampleprep com 8530 ENCLOSED SHATTERBOX OPERATING MANUAL For 8530 115 and 8530 230 Shatterbox with Serial Numbers 07000 and higher this manual is Part No...

Page 2: ...5 1 Grinding Containers 13 6 0 Maintenance 17 6 1 Shatterbox Part Numbers 17 6 2 Cleaning the Shatterbox 17 6 3 Replacing Drive Belts 17 6 4 Clamp Mechanism Maintenance and Replacement 18 6 5 Tighten...

Page 3: ...ntainers are available in hardened steel tungsten carbide alumina ceramic and zirconia ceramic The full range of Shatterbox grinding containers is described in detail in the SPEX Handbook of Sample Pr...

Page 4: ...7 7 two prong plug supplied NOTE Operator is responsible for supplying alternate line cord plug if required Fuses 115V 60Hz version 10 amp slow blow fuse in inlet module 230V 50Hz version 5 amp slow...

Page 5: ...ace Check the power switch which is on the back of the cabinet next to the electrical inlet Diagram C Item 48 this switch should be in the off position the 0 should be pushed in when the power cord is...

Page 6: ...arms properly separated tighten the setscrews use a 1 8 Allen wrench As re installing the access panel note the electrical inlet on off switch and the fuse holder on the left side of the access panel...

Page 7: ...S CLAMP A CONTAINER IN PLACE WHEN RUNNING THE SHATTERBOX 2 DO NOT OVERTIGHTEN THE CLAMP 3 DO NOT OPEN THE LID UNTIL THE LID LATCH IS DISENGAGED 4 ALWAYS UNPLUG THE MILL BEFORE OPENING THE CABINET ACCE...

Page 8: ...ertightening the clamp can damage it Such damage is not covered by the warranty The different parts of the clamp are illustrated in Diagram A To use the clamp first swing the clamp arm to the left sid...

Page 9: ...will light up The timer can now be programmed Pressing this switch to the off position 0 will switch off power to the mill 4 5 2 Digital Timer The timer includes a minutes seconds numerical display p...

Page 10: ...ts 2 55 2 50 2 45 etc Every time power is turned off and back on the timer will revert to the 3 00 default setting To keep another timer setting leave the power on If power is not interrupted the time...

Page 11: ...stay latched After 5 seconds the original timer setting will re appear and the lid latch will release To have the mill pause during a run and retain the timer setting push the pause button The motor...

Page 12: ...lement s from the container Clamp the container into the capsule retainer Make sure that the friction disc is properly placed and the grinding container is firmly seated If the clamp is properly adjus...

Page 13: ...f and tungsten carbide for the small amounts of Ti Ta and Nb present Performance is also important the denser the grinding container material the more rapid the grinding Tungsten carbide is the denses...

Page 14: ...a Large 8521 Large Hardened Steel grinding container with puck and ring Typical sample capacity 60 100 grams sample volume range 30 120 ml The sample volume ranges given above are estimates not absolu...

Page 15: ...amp causing damage to both the mill and container 5 1 4 Emptying and Cleaning the Grinding Container The grinding container is usually emptied by brushing out the ground sample Typically a technician...

Page 16: ...ner it will get Particle size can almost always be lowered further by reducing the sample size or lengthening the grinding time or both Dry grinding is relatively efficient for most brittle materials...

Page 17: ...hly Diagram A Item 13 Clean off any excess dust or dirt from the outer segments of the clamp with special attention being placed on the hinge sections and on the roller It may be necessary to oil the...

Page 18: ...p levers are replaced in a similar way by pushing the pin out of the yoke removing the old arm or lever replacing it re inserting the pin and holding the pin in place with a C clip 6 5 Tightening or R...

Page 19: ...the door on the fuse compartment by gently prying it open at the top and flipping it down Use a small screwdriver to gently pry the red fuse holder out of the compartment as shown in Figure 3 Remove t...

Page 20: ...uter Dimensions dia x height 17 5 x 8cm Weight 12 5kg Recommended Load 20 60ml Complete with Dish Lid Ring Puck Gasket 8505 Alumina Ceramic Grinding Container Outer Dimensions dia x height 15 2 x 8cm...

Page 21: ...lete with Dish Lid Puck Gasket 8507R Rack Holds one or three 8507 or 8508 grinding containers Rack base assembly and lid included rack with three grinding containers lifts easily in and out of Shatter...

Page 22: ...of 28 SPEX SamplePrep LLC January 2010 This page contains restricted content To download the full unabridged version of this manual please visit our website at www spexsampleprep com or call Customer...

Page 23: ...of 28 SPEX SamplePrep LLC January 2010 This page contains restricted content To download the full unabridged version of this manual please visit our website at www spexsampleprep com or call Customer...

Page 24: ...of 28 SPEX SamplePrep LLC January 2010 This page contains restricted content To download the full unabridged version of this manual please visit our website at www spexsampleprep com or call Customer...

Page 25: ...of 28 SPEX SamplePrep LLC January 2010 This page contains restricted content To download the full unabridged version of this manual please visit our website at www spexsampleprep com or call Customer...

Page 26: ...of 28 SPEX SamplePrep LLC January 2010 This page contains restricted content To download the full unabridged version of this manual please visit our website at www spexsampleprep com or call Customer...

Page 27: ...of 28 SPEX SamplePrep LLC January 2010 This page contains restricted content To download the full unabridged version of this manual please visit our website at www spexsampleprep com or call Customer...

Page 28: ...site www spexsampleprep com E mail sampleprep spexcsp com In Europe please contact our European Headquarters at SPEX CertiPrep Ltd 2 Dalston Gardens Stanmore Middlesex HA7 1BQ United Kingdom Tel 44 0...

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