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BUFFING & METAL FINISHING

INSTRUCTIONS & HOW-TO GUIDE

Part #13143

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Summary of Contents for 51460

Page 1: ...BUFFING METAL FINISHING INSTRUCTIONS HOW TO GUIDE Part 13143 ...

Page 2: ...hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury SAFETY INFORMATION The following explanations are displayed in this manual on the labeling and on all other informat...

Page 3: ...ed Buff Wheel can disintegrate at high speed causing personal injury or property damage If excessive vibration is felt discontinue use immediately and disconnect tool from electrical supply Inspect Buff Wheel or Motor for damage Do not resume use until resolution is found Buff Motors can quickly start up when handling while plugged in to electrical supply causing serious personal injury Always unp...

Page 4: ... DIFFERENCE BETWEEN CUTTING AND COLORING Cutting compounds are coarse and will remove a fair amount of material quickly The first stages of buffing could be referred to as the cutting stages Coloring compounds are extremely fine and result in the mirror like shine which is the result of an excellently done buffing project The final stage of buffing could be referred to as the coloring stage PRACTI...

Page 5: ...wly work the piece back into shape than to try to remove the dent with a few heavy blows FILING Use a fine file such as jewelers files or an ignition point file to knock down any high spots being careful not to remove too much material from the hammered area Inspect your work to make sure it is as smooth as possible and if necessary use the trim hammer to bring up any low spots then repeat the fil...

Page 6: ...lable from Eastwood These bands are comparable to 100 200 400 700 and 1200 grit The precise structure of the abrasive used on the Trizact band delivers fast effective cutting throughout the life of the belt These belts last about 2 5 times longer than our regular abrasive bands and resist loading even when used with aluminum Apply Tripoli 32032 or Grinder s Grease 13119 directly to the spinning ab...

Page 7: ... electric die grinder 22 000 rpm maximum speed The abrasive roll will tend to tighten itself further in use If using abrasive rolls on softer metals like aluminum or for a smoother cut apply Grinder s Grease 13119 or Tripoli Compound 32032 to the spinning abrasive roll Apply spinning Abrasive Roll to work surface using light pressure The underlying abrasive will become exposed as the roll is used ...

Page 8: ...ly bolted to the Stand The Buff Motor must be operated with at least 3 ft of working room around in all directions Keep power cord away from Buff Wheel The unit is equipped with a 6 1 8 m long grounded power cord If an extension cord is required use 14 ga or heavier Do not exceed 25 Buff Wheels will shed and deposit a great deal of fiber excess buff compound and grit on floor and wall areas in the...

Page 9: ... to only apply the same amount of pressure to a rotating buff wheel as would be required to shut a drawer If any deflection of the wheel is noticed the pressure is too great When buffing plated objects always use caution not to buff through the plating Always position workpiece edges so that the wheel is rotating off the edge Figs 4 and 5 NEVER feed an edge into the wheel Fig 6 Feeding an edge int...

Page 10: ...attempting to use another type of Compound This can cause damage to the surface of a workpiece and ruin the Buff Wheel Buffing Wheel and Compound Pairing Stepping Chart Materials Steel Iron Stainless or Other Hard Materials Soft Metals Brass Copper Aluminum Zinc Etc Chrome Nickel Plate Solid and Plated Gold Silver Plastics Step 1 Rough Compound Buff Emery Compound Sisal Wheel Tripoli Compound Spir...

Page 11: ...ound work and move the object across the piece across the wheel horizontally Never stop and hold the object against wheel Use very light pressure and move down 1 4 after each pass until finished FIG 8 On larger objects divide the surface area into 1 x 2 areas and move from area to area APPLYING COMPOUND Remove the Compound Bar from the package and holding it firmly gently apply Compound to the Wor...

Page 12: ...heel combination unplug the Buff Motor and change to the next Wheel Never attempt to buff concave deeply recessed or inside surfaces where there is a danger of catching and edge on the rotating Wheel For these conditions see following section BUFFING RECESSED CONCAVE OR OTHER INSIDE AREAS To reach deeply recessed areas other wise inaccessible with a full size Buff Wheel Eastwood recommends the use...

Page 13: ...ed let it cool clean it and put the Spiral Wheel and Stainless Compound in a sealable plastic bag FINAL BUFFING OR COLORING Next mount the loose section wheel and apply White Rouge Compound to the wheel Initially work a small area at a time as done in previous steps Once again rotate the angle of attack by 90 so it is clearly visible when the Stainless Steel Compound scratches have been removed Th...

Page 14: ...t oxidation and keep the beautiful luster that required so much work to achieve FOR SUPERIOR PROTECTION Use the Powder Coating System to apply Gloss Clear 10093 or Super Gloss Clear 10286 For a custom look use one of the translucent powders CLEANING BUFF WHEELS After use all Buff Wheels will build up an ac cumulation of compound and metal particles When this occurs it reduces the overall effective...

Page 15: ...ing on Work Piece Surface Indication of excessive compound application Use less compound Apply compound often but in very small amounts Buff Motor Does Not Ef fectively Buff Workpiece Wheel and compound combination too soft Select a courser buff wheel and compound Alter direction the workpiece is being passed across the face of the Wheel Workpiece Is Bouncing or Shuddering Against the Wheel To muc...

Page 16: ...inst Wheel Allow work piece to only lightly contact Wheel Wheel Is Shed ding An Exces sive Amount of Fiber It is normal for a Wheel to shed some excess fiber at first use however that will sharply decrease Allow wheel to shed initial loose fibers To much pressure being applied against Wheel Allow work piece to only lightly contact Wheel TROUBLESHOOTING ...

Page 17: ...s chromium nickel plate and some harder plastics Use with Spiral or Ventilated buffs Do Not use on gold or silver 32032 TRIPOLI Brown For buffing all base metals Use on brass aluminum pewter copper etc Also plated surfaces Use with Spiral or Ventilated wheels Do Not use on gold or silver 32033 WHITE ROUGE White For final coloring on metal Produces a brilliant high shine Removes light scratches Use...

Page 18: ...13030 10 Cotton String Buffing Wheel for 3 4 arbor EASTWOOD GREASELESS COMPOUNDS 13129 80 Grit 13131 220 Grit 13132 320 Grit EASTWOOD TRIM WORKING TOOLS 13146 Trim Hammer 28241 Repousse Hammer EASTWOOD EXPANDER WHEELS AND BELTS 13127 Eastwood Expander Wheel Kit includes Expander Wheel and 5 Belts 13151 Eastwood Course Finishing Belt 13152 Eastwood Medium Finishing Belt 13153 Eastwood Fine Finishin...

Page 19: ...To order parts and supplies 800 343 9353 eastwood com 19 NOTES ...

Page 20: ...uestions about the use of this product please contact The Eastwood Technical Assistance Service Department 800 343 9353 email tech eastwood com PDF version of this manual is available at eastwood com The Eastwood Company 263 Shoemaker Road Pottstown PA 19464 USA 800 343 9353 eastwood com ...

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