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8530 Shatterbox 

Page 12 of 28 

SPEX SamplePrep LLC                                   January 2010 

5.0 OPERATION 

 
The  following  sequence  is  typical.    It  supposes  familiarity  with  the  chief  features  of  the 
Shatterbox, as described in “

SETTING UP

.”  First, these cautions: 

 

Never operate the Shatterbox without a grinding container and friction disc clamped firmly in 
place. 

(If it is necessary to run the Shatterbox without grinding a sample, remove the grinding 

element(s)  from  the  container.) 

Never  remove  the  access  panel  in  the  back  of  the  cabinet 

unless the mill is first unplugged.  

 

1.

 

Switch  the  power  on.    The  timer  display  will  light  up.    Initially  it  will  flash  the  SPEX 
SamplePrep  logo  and  then  display  SPEX  SAMPLEPREP/8530  SHATTERBOX,  but  this  will 
shortly change to the default timer setting of 3:00.  

 
2.

 

Program the timer,  using  the buttons  immediately  below  the  numerical  display.    The  left-
hand pair of buttons controls the minutes, and the right-hand pair of buttons controls the 
seconds. 

 
3.

 

Load  the  grinding  container  with  sample.    If  running  the  Shatterbox  without  grinding 
anything, remove the grinding element(s) from the container.  Clamp the container into the 
capsule  retainer.    Make  sure  that  the  friction  disc  is  properly  placed  and  the  grinding 
container is firmly seated.  If the clamp is properly adjusted, the clamp lever should work 
smoothly with some resistance at the top of its arc, but you should not be able to rotate the 
container  in  place  once  the  clamp  lever  is  down.    If  the  clamp  is  too  tight  or  too  loose, 
adjust it. 

 
4.

 

Shut the lid, and press the start button.  There will be a brief pause while the lid locks down, 
and then the Shatterbox motor will start.   As it runs, the timer display will count down the 
minutes  and  seconds  remaining,  in  5-second  increments.    When  the  timer  reaches  zero, 
RUN  COMPLETE  will  appear  in  the  timer  display  for  five  seconds  while  the  lid  remains 
latched; this gives the grinding mechanism time to slow down.  Then the timer setting will 
re-appear and the lid will unlatch, with an audible click.  

Always wait for the lid to unlatch 

before opening it.

  

 
Open the lid, unclamp the grinding container, and remove it for emptying and cleaning. 

 

If ERROR: LATCH FAILURE is displayed instead of numerals when the start button is pressed, the 
interlock has not properly engaged.  Clear the timer by pressing the stop button, and correct 
the problem.  

 

Summary of Contents for ENCLOSED SHATTERBOX 8530

Page 1: ...erty St Metuchen NJ 08840 732 623 0465 www spexsampleprep com 8530 ENCLOSED SHATTERBOX OPERATING MANUAL For 8530 115 and 8530 230 Shatterbox with Serial Numbers 07000 and higher this manual is Part No...

Page 2: ...5 1 Grinding Containers 13 6 0 Maintenance 17 6 1 Shatterbox Part Numbers 17 6 2 Cleaning the Shatterbox 17 6 3 Replacing Drive Belts 17 6 4 Clamp Mechanism Maintenance and Replacement 18 6 5 Tighten...

Page 3: ...ntainers are available in hardened steel tungsten carbide alumina ceramic and zirconia ceramic The full range of Shatterbox grinding containers is described in detail in the SPEX Handbook of Sample Pr...

Page 4: ...7 7 two prong plug supplied NOTE Operator is responsible for supplying alternate line cord plug if required Fuses 115V 60Hz version 10 amp slow blow fuse in inlet module 230V 50Hz version 5 amp slow...

Page 5: ...ace Check the power switch which is on the back of the cabinet next to the electrical inlet Diagram C Item 48 this switch should be in the off position the 0 should be pushed in when the power cord is...

Page 6: ...arms properly separated tighten the setscrews use a 1 8 Allen wrench As re installing the access panel note the electrical inlet on off switch and the fuse holder on the left side of the access panel...

Page 7: ...S CLAMP A CONTAINER IN PLACE WHEN RUNNING THE SHATTERBOX 2 DO NOT OVERTIGHTEN THE CLAMP 3 DO NOT OPEN THE LID UNTIL THE LID LATCH IS DISENGAGED 4 ALWAYS UNPLUG THE MILL BEFORE OPENING THE CABINET ACCE...

Page 8: ...ertightening the clamp can damage it Such damage is not covered by the warranty The different parts of the clamp are illustrated in Diagram A To use the clamp first swing the clamp arm to the left sid...

Page 9: ...will light up The timer can now be programmed Pressing this switch to the off position 0 will switch off power to the mill 4 5 2 Digital Timer The timer includes a minutes seconds numerical display p...

Page 10: ...ts 2 55 2 50 2 45 etc Every time power is turned off and back on the timer will revert to the 3 00 default setting To keep another timer setting leave the power on If power is not interrupted the time...

Page 11: ...stay latched After 5 seconds the original timer setting will re appear and the lid latch will release To have the mill pause during a run and retain the timer setting push the pause button The motor...

Page 12: ...lement s from the container Clamp the container into the capsule retainer Make sure that the friction disc is properly placed and the grinding container is firmly seated If the clamp is properly adjus...

Page 13: ...f and tungsten carbide for the small amounts of Ti Ta and Nb present Performance is also important the denser the grinding container material the more rapid the grinding Tungsten carbide is the denses...

Page 14: ...a Large 8521 Large Hardened Steel grinding container with puck and ring Typical sample capacity 60 100 grams sample volume range 30 120 ml The sample volume ranges given above are estimates not absolu...

Page 15: ...amp causing damage to both the mill and container 5 1 4 Emptying and Cleaning the Grinding Container The grinding container is usually emptied by brushing out the ground sample Typically a technician...

Page 16: ...ner it will get Particle size can almost always be lowered further by reducing the sample size or lengthening the grinding time or both Dry grinding is relatively efficient for most brittle materials...

Page 17: ...hly Diagram A Item 13 Clean off any excess dust or dirt from the outer segments of the clamp with special attention being placed on the hinge sections and on the roller It may be necessary to oil the...

Page 18: ...p levers are replaced in a similar way by pushing the pin out of the yoke removing the old arm or lever replacing it re inserting the pin and holding the pin in place with a C clip 6 5 Tightening or R...

Page 19: ...the door on the fuse compartment by gently prying it open at the top and flipping it down Use a small screwdriver to gently pry the red fuse holder out of the compartment as shown in Figure 3 Remove t...

Page 20: ...uter Dimensions dia x height 17 5 x 8cm Weight 12 5kg Recommended Load 20 60ml Complete with Dish Lid Ring Puck Gasket 8505 Alumina Ceramic Grinding Container Outer Dimensions dia x height 15 2 x 8cm...

Page 21: ...lete with Dish Lid Puck Gasket 8507R Rack Holds one or three 8507 or 8508 grinding containers Rack base assembly and lid included rack with three grinding containers lifts easily in and out of Shatter...

Page 22: ...of 28 SPEX SamplePrep LLC January 2010 This page contains restricted content To download the full unabridged version of this manual please visit our website at www spexsampleprep com or call Customer...

Page 23: ...of 28 SPEX SamplePrep LLC January 2010 This page contains restricted content To download the full unabridged version of this manual please visit our website at www spexsampleprep com or call Customer...

Page 24: ...of 28 SPEX SamplePrep LLC January 2010 This page contains restricted content To download the full unabridged version of this manual please visit our website at www spexsampleprep com or call Customer...

Page 25: ...of 28 SPEX SamplePrep LLC January 2010 This page contains restricted content To download the full unabridged version of this manual please visit our website at www spexsampleprep com or call Customer...

Page 26: ...of 28 SPEX SamplePrep LLC January 2010 This page contains restricted content To download the full unabridged version of this manual please visit our website at www spexsampleprep com or call Customer...

Page 27: ...of 28 SPEX SamplePrep LLC January 2010 This page contains restricted content To download the full unabridged version of this manual please visit our website at www spexsampleprep com or call Customer...

Page 28: ...site www spexsampleprep com E mail sampleprep spexcsp com In Europe please contact our European Headquarters at SPEX CertiPrep Ltd 2 Dalston Gardens Stanmore Middlesex HA7 1BQ United Kingdom Tel 44 0...

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