Specialized Stumpjumper FSR User Manual Download Page 6

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WARNING! Failure to follow the seatpost and frame minimum insertion requirements may result in 

damage to the frame and/or seatpost, which could cause you to lose control and fall.
If the seatpost is cut short, the min/max mark on the seatpost may no longer be accurate. Before 

cutting the seatpost, note the min/max depth required by the seatpost manufacturer.

WARNING! Inspect the seatpost and seat tube to ensure that there are no burrs or sharp edges. 

Remove any burrs or sharp edges using fine grit sandpaper.

Do not apply grease to the contact surfaces between the seatpost and the seat tube. Grease 

reduces the friction, which is critical to proper seatpost grip. Specialized recommends the 

application of carbon assembly compound (fiber paste), which can increase friction between 

carbon surfaces. Please visit your Specialized Authorized Retailer for additional information.

2.3. BOTTOM BRACKET

Stumpjumper FSR models have a threaded 73mm width bottom bracket shell and is compatible with any BSA threaded 

outboard bearing bottom bracket. Please refer to the crank manufacturer documentation for bottom bracket compatibility.

CAUTION (CARBON FRAME): Do not face the bottom bracket shell! Chasing the threads is 

acceptable if necessary.

2.4. REAR AXLE

Stumpjumper FSR models are equipped with 148mm Boost rear hub spacing and require a 148mm Boost compatible 
rear wheel.

2.5. CHAINGUIDE

Certain models are equipped with a custom chainguide which attaches to the two ISCG tabs. The chainguide can be 
rotated upward to allow the chain to come on and off the chainring. There are two guide brackets available (28-32t 
and 28-36t).

Setting the chainguide position:

 

„

With the chainguide section rotated up, place the bracket in position, then lightly tighten the two ISCG bolts.

 

„

Rotate the chainguide down and align the chain imprint on the guide with where the chain would be.

 

„

With the chain in the lowest (largest) gear and approximately 50% sag (let some air out of the shock), inspect 

the clearance between the chainguide and the chain. If at this point there is contact between the chainguide and 

the chain, rotate the bracket forward until there is no longer any contact.

 

„

Tighten the two bolts to 55 in-lbf (6.2 Nm).

CAUTION (CARBON FRAME): Do not use bolts that engage in the frame more than 7 threads 

(7mm).

2.6. FLIP CHIP

All models are assembled with the Flip Chip in the Low position. Switching to the High position 

raises the bottom bracket height by approximately 5-6mm and steepens the head tube angle by 

approximately 0.5 degrees.

Place a rag between the link and the seat tube to make sure the link doesn’t make contact with the 

seat tube.

 

„

Remove the upper shock eye bolt and the two extension bolts, then remove the extension/shock assembly from 

the bike.

 

„

Remove the lower shock eye bolt, then remove the Flip Chip halves out of the lower shock eye.

 

„

Rotate the two Flip Chips 180 degrees then push them back into the lower shock eye.

 

„

Assemble the rear shock eye to the extension and install the bolt (do not torque at this time).

 

„

Install then torque to specification the upper shock eye bolt and the two extension bolts.

 

„

Torque the lower shock eye bolt to specification.

Summary of Contents for Stumpjumper FSR

Page 1: ...USER MANUAL...

Page 2: ......

Page 3: ...ARBON FRAME 12 5 1 DROPPER SEATPOST 12 5 2 SHIFT BRAKE 13 6 INTERNAL ROUTING ALLOY FRAME 17 6 1 DROPPER SEATPOST 17 6 2 SHIFT BRAKE 18 7 SWAT BIKE EQUIPMENT 20 7 1 SWAT CC 20 7 2 EMT TOOL 20 7 3 SWAT...

Page 4: ...ing of possible injury or death CAUTION The combination of the safety alert symbol and the word CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate...

Page 5: ...to ensure that there are no burrs or sharp edges Remove any burrs or sharp edges using fine grit sandpaper All edges of the stem in contact with the steerer tube should be rounded out to eliminate an...

Page 6: ...hainguide can be rotated upward to allow the chain to come on and off the chainring There are two guide brackets available 28 32t and 28 36t Setting the chainguide position With the chainguide section...

Page 7: ...tors such as use rider weight riding conditions and or impacts Exposure to harsh elements especially salty air such as riding near the ocean or in the winter can result in galvanic corrosion of compon...

Page 8: ...and SJ with different wheel tire shock shock extension and or fork options Each of these variables will affect the bottom bracket height and head angle of the frame as well as the general ride charac...

Page 9: ...that each bolt is torqued to specification After your first ride and consistently thereafter recheck the tightness of each bolt to ensure secure attachment of the components The following is a summar...

Page 10: ...tion of the bolt shaft and the inner bolt head surface orange highlighted portion of bolts as shown in illustrations below Do NOT grease the threads 4 CAUTION DRIVE SIDE MAIN PIVOT This bolt has a lef...

Page 11: ...ainst bearing Align the link with the seat tube pivot then insert the pivot bolts Place a small rag between the link and seat tube to prevent any damage to the seat tube 3 SHOCK UPPER SHOCK EYE MOUNT...

Page 12: ...ubes are installed in the chainstay before assembling the rear triangle to the frame Refer to section 5 2 page 13 for internal cable routing instructions Grease then place all the outer Horst spacers...

Page 13: ...h the link pivot bearings and spacers then insert the pivot bolts 7 MAIN BOTTOM BRACKET 7 Guide the housing tubes through the rubber boot and routing port behind the main pivot according to the intern...

Page 14: ...ides drive side bolt tightens counter clockwise 8 LOWER SHOCK EYE BOLT 8 Once all pivot locations are assembled and torqued to specification torque the lower shock eye bolt TECH TIP For easy lower sho...

Page 15: ...As it exits the molded tube in the down tube near the top of the SWAT hole it may be necessary to guide the housing into the plastic tube held in place by the SWAT Latch going from the SWAT hole to th...

Page 16: ...be on the drive side the shift tube goes above the brake tube when passing through the main pivot area Be careful not to kink the guide tubes when routing Installing brake or shift housing through gui...

Page 17: ...n 4 4 page 6 Make sure the tubes aren t wound around each other 15mm 4 SHARP SCREWDRIVER OR NARROW CHISEL Slide the brake guide tube back into the frame by gently pulling from the chainstay end until...

Page 18: ...m the chainstay ports When gently pulling the tubes out from the chainstay ports be sure to not pull the tubes from the head tube port Only pull enough to find its natural curvature position within th...

Page 19: ...led place the punch inside each tube and use the punch to press the tube down on the set screw see inset 8 Install the brake and shift housings according to the brake and shift manufacturer s instruct...

Page 20: ...of shift housing starting at the head tube then route it into the down tube until it exits slightly out the port behind the bottom bracket With the end of the housing protruding around the edge of th...

Page 21: ...ur brake and shift housings are long enough to reach all the way to the handlebar controls 2 Route the brake and shift housings through the chainstays starting at the dropout shift and middle of the c...

Page 22: ...ion the seatstay brake housing clip so that it is perpendicular to the tube and the housing is below behind the bolt Position the chainstay clip so the housing is below the bolt and positioned horizon...

Page 23: ...ame mounting hole Align the hole at the base of the Z Cage II over the hole in the Cage Mount Tool cradle Insert the T Nut into the Frame Tool cradle from below Thread the T Bolt into the T Nut Torque...

Page 24: ...21 Fold tube over twice 1 Insert tube into pockets 2 A Roll up SWAT wrap 3 Correct tightness 4 Too loose C02 x 2 head AIRTOOL MTB DB Pump B 5 A B 6...

Page 25: ...pecialized com for personalized recommendations for a baseline suspension setup based upon your specific height and weight 8 2 ADJUSTING REBOUND Rebound damping red knob controls the rate at which the...

Page 26: ...S184200063 DOWNTUBE PROTECTOR CO MOLDED W BOLT CARBON FRAME S186900001 CHAINSTAY PROTECTOR FOAM ALLOY FRAME S186900002 CHAINSTAY PROTECTOR FOAM CARBON FRAME S186900003 CHAINSTAY PROTECTOR CO MOLDED W...

Page 27: ......

Page 28: ...SPECIALIZED BICYCLE COMPONENTS 15130 Concord Circle Morgan Hill CA 95037 408 779 6229...

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