Sony VPL-F530H, Service Manual

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1 (E)
VPL-FH60
Table of Contents
Manual Structure
Purpose of this manual ............................................................ 3 (E)
Related manuals ...................................................................... 3 (E)
Trademarks .............................................................................. 3 (E)
1. Service Overview
1-1. Precautions for Service Personnel .............................1-1 (E)
1-1-1. Precautions during Service ..............................1-1 (E)
1-1-2. About the Serial Number of This Unit .............1-1 (E)
1-2. Appearance Figure ....................................................1-2 (E)
1-3. Precaution for Transport ............................................1-3 (E)
1-4. Board Location ..........................................................1-4 (E)
1-5. Tightening
Torque .....................................................1-4 (E)
1-6. Disassembly ..............................................................1-5 (E)
1-6-1. Electrostatic Filter Assembly ...........................1-8 (E)
1-6-2. Lens Assembly .................................................1-9 (E)
1-6-3. Rear Cover Assembly and Lens Cover
Assembly .........................................................1-9 (E)
1-6-4. Lamp Assembly .............................................1-10 (E)
1-6-5. Top Cover Assembly and H Board ................ 1-11 (E)
1-6-6. C Board ..........................................................1-13 (E)
1-6-7. DC Fan (For Lamp Exhaust) and TL Board ...1-17 (E)
1-6-8. DC Fan (For Air Intake) and V Board ...........1-18 (E)
1-6-9. TA Board ........................................................1-20 (E)
1-6-10. Q Board and MX Board .................................1-21 (E)
1-6-11.
Optical Block Assembly ................................1-22 (E)
1-6-12. DC Fan (For Power Supply) and NF Board ...1-23 (E)
1-6-13. Power Unit (Lamp) ........................................1-24 (E)
1-6-14. Power Unit (G Board) ....................................1-25 (E)
1-6-15. U Board ..........................................................1-26 (E)
1-6-16. PS
Assembly ..................................................1-27 (E)
1-6-17. In-polarizer (R)/(G)/(B) Assemblies ..............1-28 (E)
1-6-18. Shift Unit Assembly/Prism Block Assembly/
Unit Assembly/4P Output Glass Assembly....1-29 (E)
1-7. Installation/Removal of Lens Assembly .................1-31 (E)
1-8. Auto Filter Cleaning Function.................................1-33 (E)
1-9. Cleaning
..................................................................1-38 (E)
1-9-1. Optical Block Assembly ................................1-38 (E)
1-9-2. In-polarizer (R)/(G)/(B) Assembly ................1-38 (E)
1-9-3. Illumination System Optical Parts .................1-40 (E)
1-9-4. PS Converter, First Fly-eye Lens and
Second Fly-eye Lens ......................................1-42 (E)
1-9-5. Prism Assembly .............................................1-44 (E)
1-10. Function for Service (Network) ..............................1-46 (E)
1-10-1. Outline ...........................................................1-46 (E)
1-10-2. Connection Procedure ....................................1-46 (E)
1-10-3. Update Function .............................................1-47 (E)
1-10-4. Setup Function ...............................................1-51 (E)
1-11. Indicator Display .....................................................1-53 (E)
1-12. Circuit Description ..................................................1-55 (E)
1-12-1. Video/Audio Signal Processing Board ..........1-55 (E)
1-12-2. Signal Generation Board ................................1-55 (E)
1-12-3. Sensor Boards ................................................1-56 (E)
1-12-4. Lens Shift Boards...........................................1-56 (E)
1-12-5. Power Supply Board ......................................1-57 (E)
1-13. Power Cord ..............................................................1-57 (E)
1-14. Lead-free Solder ......................................................1-57 (E)
2. Adjustments
2-1. Notes on Servicing ....................................................2-1 (E)
2-2. Procedure When Replacing the Parts ........................2-1 (E)
2-2-1. Unit Assembly ..................................................2-1 (E)
2-2-2. Prism Block Assembly .....................................2-1 (E)
2-2-3. C Board ............................................................2-2 (E)
2-2-4. Q Board ............................................................2-2 (E)
2-2-5. MX Board ........................................................2-2 (E)
2-3. Electrical Adjustment ................................................2-3 (E)
2-3-1. Preparation ......................................................2-3 (E)
2-3-2. V COM Adjustment .........................................2-5 (E)
2-3-3. White Balance Adjustment ..............................2-5 (E)
2-4. Software Update ........................................................2-8 (E)
2-4-1. Preparation .......................................................2-8 (E)
2-4-2. Procedure for Updating All CPUs
Collectively ....................................................2-10 (E)
2-4-3. Main (Scan Converter)................................... 2-11 (E)
2-4-4. Sub .................................................................2-12 (E)
2-4-5. Ext (Network) ................................................2-12 (E)
2-5. Quick Access3 .........................................................2-13 (E)
2-5-1. Preparation .....................................................2-13 (E)
2-5-2. Saving of Main/Prism/3DGamma (UF Level)/
LookUpTable (CS)/Chiral/GCFB/
VCS Gain Data ..............................................2-13 (E)
2-5-3. Saving of DDC Data ......................................2-14 (E)
2-5-4. Saving of NVM Data .....................................2-15 (E)
2-5-5. Saving of Unit/CSCO Data ............................2-16 (E)