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Table of content

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RVS-DXM Instruction Manual

TABLE OF CONTENT

Table of content ........................................................................................................................ 2

Safety & Warnings .................................................................................................................... 4

2.1

Safety .......................................................................................................................................... 4

2.2

Attention ...................................................................................................................................... 4

2.3

Warnings ..................................................................................................................................... 4

Technical Data .......................................................................................................................... 5

3.1

Introduction ................................................................................................................................. 5

3.2

Rating and frames sizes ............................................................................................................. 5

3.3

Starter Selection ......................................................................................................................... 5

3.3.1

Motor current & Starting Conditions ................................................................................ 5

3.3.2

Mains Voltage (line to line) .............................................................................................. 6

3.3.3

Control Voltage ............................................................................................................... 6

3.3.4

Bus bars arrangement ..................................................................................................... 6

3.3.5

Other Options .................................................................................................................. 6

3.3.6

Ordering Information ....................................................................................................... 7

Recommended Wiring Scheme ............................................................................................... 8

4.1

Mains and Control Description .................................................................................................... 8

Input/Output Indication .............................................................................................................. 11

4.2.1

Bottom View of the Control Module ............................................................................... 11

4.3

Typical wiring diagram .............................................................................................................. 12

4.4

Power wiring scheme for

Inside-Delta

Connection ................................................................ 13

4.5

Wiring Notes ............................................................................................................................. 14

4.5.1

Short Circuit Protection ................................................................................................. 14

4.5.2

Transient Protection ...................................................................................................... 14

4.5.3

³,QVLGH

'HOWD´PRGH

....................................................................................................... 14

4.5.3.1

General information ................................................................................................ 14

4.5.3.2

1RWHVRQ³,QVLGH'HOWD´FRQQHFWLRQ

........................................................................ 14

Dimensions ............................................................................................................................. 16

Installation ............................................................................................................................... 22

6.1

Prior to Installation .................................................................................................................... 22

6.2

Mounting ................................................................................................................................... 22

6.2.1

Remote keypad installation ........................................................................................... 22

6.3

Temperature range & heat dissipation ...................................................................................... 22

6.3.1

Calculating the enclosure size, for non-ventilated metallic enclosure ........................... 23

6.3.2

Additional Ventilation ..................................................................................................... 23

6.3.3

UL, cUL Installation Instructions .................................................................................... 23

Control Keypad ....................................................................................................................... 25

7.1

LCD Arrangement ..................................................................................................................... 25

7.2

Push-buttons ............................................................................................................................. 25

7.3

Status LEDs. ............................................................................................................................. 26

7.4

Reviewing and Modifying Parameters ...................................................................................... 26

7.5

Special Actions Performed in TEST/MAINTENANCE Mode .................................................... 26

7.5.1

Run Self Test ................................................................................................................ 26

7.5.2

View Software Version .................................................................................................. 26

7.5.3

Obtain Default Parameters ............................................................................................ 27

7.5.4

Reset Statistical Data .................................................................................................... 27

7.5.5

Calibrate Voltage, Current and (Factory Use Only!) ................................................... 28

7.6

Mode Pages .............................................................................................................................. 28

7.6.1

Overview of All Mode Pages and Factory Defaults .......................................................29

Summary of Contents for RVS-DXM

Page 1: ... ig gi it ta al l S So of ft t S St ta ar rt te er r w wi it th h I In nt te er rn na al l B By yP Pa as ss s 2 21 10 0 1 11 10 00 0A A 2 20 08 8 6 60 00 0V V I In ns st tr ru uc ct ti io on n M Ma an nu ua al l Ver 23 10 2011 ...

Page 2: ...3 4 5 Wiring Notes 14 4 5 1 Short Circuit Protection 14 4 5 2 Transient Protection 14 4 5 3 QVLGH HOWD PRGH 14 4 5 3 1 General information 14 4 5 3 2 1RWHV RQ QVLGH HOWD FRQQHFWLRQ 14 5 Dimensions 16 6 Installation 22 6 1 Prior to Installation 22 6 2 Mounting 22 6 2 1 Remote keypad installation 22 6 3 Temperature range heat dissipation 22 6 3 1 Calculating the enclosure size for non ventilated met...

Page 3: ...omm 50 7 6 12 Statistical Data page 9 51 7 7 Non adjustable protection anf fault Resetting 51 7 7 1 Phase loss and Under Over Frequency 51 7 7 2 Phase Sequence 52 7 7 3 Shorted SCR or Wrong Connections 52 7 7 4 Heat sink Over Temperature 52 7 7 5 External Fault 52 7 7 6 Fault and Reset 52 7 7 7 Auto Reset 52 7 8 Timing Occurrence Table 53 8 STARTING PROCEDURE 54 8 1 CTs mounting 54 8 2 Setting Dip...

Page 4: ... compliance with IEC 947 4 2 for class A equipment 2 RVS DXM 210 1 100A are designed to meet UL and cUL requirements 3 Use of the product in domestic environments may cause radio interference in which case the user may be required to employ additional mitigation methods 4 Utilization category is AC 53a or AC53b Form 1 For further information see Technical Specification 2 3 Warnings 1 Internal comp...

Page 5: ...rter Selection The starter should be selected in accordance with the following criteria 3 3 1 Motor current Starting Conditions Select the starter according to motor s Full Load Ampere FLA as indicated on its nameplate even if the motor will not be fully loaded The RVS DXM is designed to operate under the following maximum conditions Ambient Temperature 0 C Starting Current A Acceleration Time sec...

Page 6: ...z 115VAC 10 15 50 60 Hz 3 3 4 Bus bars arrangement The RVS DXM can be delivered in 4 different options thus makes its installation in the cabinet more flexible RVS DXM ÂÂÂ ÂÂÂ ÂÂÂ 33 Â RVS DXM ÂÂÂ ÂÂÂ ÂÂÂ 36 Â RVS DXM ÂÂÂ ÂÂÂ ÂÂÂ 63 Â RVS DXM ÂÂÂ ÂÂÂ ÂÂÂ 66 Â Note When either RVS DXM ÂÂÂ ÂÂÂ ÂÂÂ 63 Â RU RVS DXM ÂÂÂ ÂÂÂ ÂÂÂ 66 Â are ordered CTL1 and CTL3 should be installed by the cabinet builder u...

Page 7: ...3 5 Analog card Thermistor in and Analog out 8 Harsh environment treatment D Remote keypad option supplied with 1 5 m cable F Unit supplied with fan 33 3 Inputs and 3 Outputs Bus bars 2 66 6 Input Output Bus bars on Bottom side and 6 Input Output Bus bars on Top side 2 36 3 Input Bus bars on Top side and 6 Input Output Bus bars on Bottom side 2 63 6 Input Output Bus bars on Top side and 3 output B...

Page 8: ...eleration time is set to a value other than 0 seconds the motor will soft stop If Deceleration time is set to 0 seconds the motor will stop immediately Refer to section 7 6 5 on page 40 If Aux Input is set as Start Stop then terminal B1 is used as momentary N O Start input and input C1 is used as maintained N C Stop input Refer to section 7 6 9 on page 47 For emergency stop of the motor disconnect...

Page 9: ...s contact at start signal DIWHU SURJUDPPHG RQ GHOD WLPH KDV HODSVHG DQG open its contact at the end of deceleration time if any DIWHU SURJUDPPHG RII GHOD WLPH KDV HODSVHG 2 END OF ACCEL Close its contact at end of soft stDUW DIWHU SURJUDPPHG RQ GHOD WLPH KDV elapsed and open its contact at the beginning of soft VWRS LI DQ DIWHU SURJUDPPHG RII GHOD WLPH KDV elapsed The relay contact will open also ...

Page 10: ...For reliable communication units should be installed in the vicinity of 200m maximum from the first to the last unit xRefer to section 7 6 10 page 49 for programming xConsult the communication manual ask factory D 9 connector Profibus communication optional xProfibus DPV0 and DPV1 up to 12 MBPS xD type 9 pin connector is applied xControl monitoring and setting parameters can be achieved via the Pr...

Page 11: ...tput Indication 4 2 1 Bottom View of the Control Module Terminals Modbus connection terminals optional Profibus D9 connector optional Remote keypad connector optional Connectors to power section Terminals T1 T2 Gnd Out Out Analog out and thermistor in optional Terminals A1 A2 B1 C1 13 14 23 24 Terminals F1 F2 Fan control optional ...

Page 12: ...auxiliary contact between F1 to F2 when fan control is required Only possible when fan option is installed 4 For Aux output programming refer to section 7 6 9 on page 47 5 DXOW UHOD FDQ IXQFWLRQ DV D DXOW UHOD RU DV D DLO 6DIH UHOD RU DXOW UHOD programming refer to section 7 6 9 on page 47 6 When emergency Stop switch is required it is recommended to trip a series contactor or the feeding circuit ...

Page 13: ...Reverse speed with RVS DXM connected INSIDE DELTA Notes When installing the RVS DXM INSIDE DELTA it is highly recommended to use a line contactor C1 or INSIDE DELTA contactor C2 in order to avoid a destruction of the motor in case of a shorted SCR in the RVS DXM If a contactor is connected Inside the Delta C2 only motor terminals are OLYH IXOO YROWDJH HYHQ ZKHQ FRQWDFWRU LV RSHQ Connecting RVS DXM...

Page 14: ... RVS DXM Model Max Thyristor I2 t A2Sec 210 135 500 515 1 820 000 240 135 500 590 1 820 000 310 845 000 720 1 820 000 360 845 000 840 1 820 000 414 1 130 000 960 4 260 000 477 1 130 000 1100 4 260 000 4 5 2 Transient Protection Line transient voltages can cause a malfunction of the starter and damage to the thyristors All RVS DXM starters incorporate Metal Oxide Varistors MOV to protect from norma...

Page 15: ...peed o 1R 3KDVH VHTXHQFH 2II PRGH Note RU D KLJK VWDUWLQJ WRUTXH SURFHVV LW LV UHFRPPHQGHG WR XVH WKH VWDUWHU LQ WKH Q LQH FRnnection WARNINGS Beware Wrong connection of the starter or the Motor will seriously damage the motor KHQ XVLQJ QVLGH GHOWD FRQQHFWLRQ 1 It is highly recommended to use a contactor in series to the RVS DXM or upstream after motor protection in order to avoid a destruction of...

Page 16: ...16 Dimensions _____________________________________________________________________________________ 5 DIMENSIONS RVS DXM 210A 240A 310A ...

Page 17: ...17 Dimensions ________________________________________________________________________________________ RVS DXM 360A 414A 477A ...

Page 18: ...18 Dimensions _____________________________________________________________________________________ RVS DXM 515A ...

Page 19: ...19 Dimensions ________________________________________________________________________________________ RVS DXM 590 ...

Page 20: ...20 Dimensions _____________________________________________________________________________________ RVS DXM 720A 840A ...

Page 21: ...21 Dimensions ________________________________________________________________________________________ RVS DXM 960A 1100A ...

Page 22: ...ble airflow It is recommended to mount the starter directly on the rear metal plate for better heat dissipation Note Do not mount the RVS DXM directly on the rear metal plate in case a ventilation fan or ventilation opening is on the back side of the RVS DXM Do not mount the starter near heat sources Surrounding air temperature in the cabinet should not exceed 40ºC Protect the starter from dust an...

Page 23: ...front sides top Total heat dissipation Watt The total heat dissipation of the starter and other control devices in the enclosure If starter is frequently started average power should be used 6 3 2 Additional Ventilation Use the following arrangement for forced ventilation of the RVS DXM V HQFORVXUH 6 3 3 UL cUL Installation Instructions Input power and output motor field wiring shall be copper con...

Page 24: ...__________________________________ 145 3 x 50 25 N2XY M8 180 170 3 x 70 35 N2XY M8 180 210 3 x 95 50 N2XY M10 220 310 3 x 150 70 N2XY M10 220 390 3 x 185 95 N2XY M10 220 460 3 x 240 120 N2XY M10 220 580 2 x 3x 150 70 N2XY M10 220 820 3 x 3x 185 95 N2XY M10 220 950 1100 ...

Page 25: ...splayed pressing this button drills down to the parameters for that mode When a parameter is displayed pressing this button scrolls to the next parameter Ÿ Allows the operator to increment adjusted values shown in the display Operator should press this button once to increment one value or continuously to rapidly increment values up to the maximum value ź Allows the operator to decrement adjusted ...

Page 26: ...er use the ź or Ÿ keys to modify its value To store the new parameters press the Select key until the STORE ENABLE message displays and then press the Store key The DATA SAVED OK message will display for 2 seconds 7 5 Special Actions Performed in TEST MAINTENANCE Mode 7 5 1 Run Self Test Press the Mode and ź keys simultaneously The LCD will display TEST MAINTENANCE OPTIONS Press the Select key The...

Page 27: ...Obtaining DEFAULT PARAMETERS erases all previously modified settings and requires the operator to reprogram all parameters that differ from the factory default Note It is especially important to reprogram the FLC as shown on the label of the RVS DXM FLA and RATED LINE VOLT value again 7 5 4 Reset Statistical Data Press the Mode and ź keys simultaneously The LCD will display TEST MAINTENANCE OPTION...

Page 28: ...asurement only available in RVS DXM58A and up POWER FACTOR 0 71 Press the Mode and ź keys simultaneously to exit the TEST MAINTENANCE mode 7 6 Mode Pages 8SRQ LQLWLDWLRQ RI WKH VWDUWHU WKH GLVSOD V PRWRU V RSHUDWLQJ FXUUHQW OF MOTOR FLA 0 By pressing the Mode key all mode pages can be reviewed MAIN PARAMETERS START PARAMETERS STOP PARAMETERS DUAL ADJUSTMENT PARAMETERS These pages are skipped if RV...

Page 29: ... ACC TIME 10 SEC POWER FACTOR 2 RATED POWER 30KW CURRENT LIMIT 400 OF FLA STORE ENABLE STOP PARAMETERS DA DEC TIME 0 SEC CONNECTION TYPE LINE ACC TIME 10 SEC DA MOTOR FLA 31 AMP RATED LINE VOLT 400 VOLT MAX START TIME 30 SEC STORE ENABLE D ADJ PARAMETERS UNDERCURR TRIP 0 OF FLA NUMBER OF STARTS 10 UNDERCURR DELAY 10 SEC STARTS PERIOD 30 MIN O C SHEAR PIN 850 OF FLA START INHIBIT 15 MIN O C DELAY 0...

Page 30: ...C AN OUT PARAMETER I 0 200 OF FLA SER LINK CONTROL DISABLE LAST TRIP NO DATA THERMISTOR TRIP OFF STORE ENABLE I O PROG PARAM MODBUS TIMEOUT OFF TRIP CURRENT 0 OF FLA UNDER CUR RESET OFF FRONT COM ADDRES OFF TOTAL OF TRIPS 0 STORE ENABLE FAULT PARAMETERS STORE ENABLE COMM PARAMETERS PREVIOUS TRIP 2 NO DATA Applicable when Optional Modbus or DeviceNet is ordered Applicable when Optional Profibus Is ...

Page 31: ...SUHVVLQJ Mode or Select keys a time delay is initiated Following the delay the LCD returns to GLVSOD 2 02725 AMP VOLT 0 0 Displays Motors current and mains voltage OPTION CARD Not Installed NOT INSTALLED INSTALLED Displays whether option cards are installed in the RVS DXM POWER 30kw When power metering option is installed displays active POWER drawn by the motor Note Reading available in RVS DXM58...

Page 32: ... V POWER Rated motor power is used for analog output reference When analog card is installed full scale of the readings 20mA or 10V as per dip switches settings on the analog card are related to 200 FLA 2x rated motor current or 200 of rated power or POWER FACTOR Refer to section 7 6 9 on page 47 for analog output programming Note POWER FACTOR POWER measurement only available in RVS DXM58A and up ...

Page 33: ...ASS 10 IEC CLASS 20 NEMA CLASS 10 NEMA CLASS 20 NEMA CLASS 30 Sets OVERLOAD curve Sets OVERLOAD CLASS characteristics Sets OVERLOAD PROTECT functionality The RVS DXM allows motor protection according to IEC class 5 or 10 or according to NEMA class 10 20 or 30 Tripping curves are shown on section 7 6 3 1 page 35 The OVERLOAD protection incorporates a THERMAL CAPACITY register that calculates heatin...

Page 34: ...lay of pre selected parameters for standard applications MAXIMIZED Display of all possible parameters Setting Display Mode to MINIMIZED will minimize the LCD displays Refer to section 7 4 7 6 on page 26 for more details PARAMETERS LOCK NOT LOCKED NOT LOCKED LOCKED Locks or unlocks parameter modifications The software lock prevents undesired parameter modification When locked upon pressing Store ź ...

Page 35: ... 30 NEMA IEC Class OVERLOAD curves NEMA Class 10 1 10 100 1000 10000 0 1 2 3 4 5 6 7 8 Current I FLA Time sec IEC Class 10 1 10 100 1000 10000 0 1 2 3 4 5 6 7 8 Current I FLA Time sec NEMA Class 20 1 10 100 1000 10000 100000 0 1 2 3 4 5 6 7 8 Current I FLA Time sec IEC Class 20 1 10 100 1000 10000 100000 0 1 2 3 4 5 6 7 8 Current I FLA Time sec NEMA Class 30 1 10 100 1000 10000 100000 0 1 2 3 4 5 ...

Page 36: ...1 1sec After this pulse the voltage is ramped down to INITIAL VOLTAGE setting before ramping up again to full voltage according to START PARAMETERS settings Note When RVS DXM LV FRQQHFWHG QVLGH HOWD 38 6 67 57 FDQ QRW EH activated INITIAL VOLTAGE 30 10 50 After reaching 50 display changes to INITIAL CURRENT 100 400 Note The range of the INITIAL VOLTAGE can be extended to 5 80 by using the WIDER 6H...

Page 37: ...IT 400 OF FLA 100 400 Note Range can be extended to 100 500 by using the WIDER SETTING as described in section 7 6 7 page 43 6HWV PRWRU V highest current during starting A too high setting will cause greater current drawn from mains and faster acceleration A setting that is too low may prevent motor from completing acceleration process and reaching full speed In general this setting should be set ...

Page 38: ...1 250sec by using the WIDER SETTING as described in section 7 6 7 page 43 Sets MAXIMUM START TIME The maximum allowable start time from Start signal to end of acceleration process If voltage does not reach full voltage speed during this time e g because of too low CURRENT LIMIT setting the starter will trip the motor GLVSOD V 21 67 57 7 0 message NUMBER OF STARTS 10 OFF 1 10 Sets NUMBER OF STARTS ...

Page 39: ...motors produce peak torque of up to 3 times the rated torque towards the end of starting process In some pump applications this peak may cause high pressure in the pipes Start Curves 1 2 3 During acceleration before reaching peak torque the Pump Control Program automatically controls the voltage ramp up reducing peak torque Choice of three pump control acceleration curves 0 1 2 3 Start Curve 4 Tor...

Page 40: ... ENABLE STOP PARAMETERS Same as STORE ENABLE MAIN PARAMETERS on page 34 7 6 5 1 Soft stop parameters The RVS DXM LQFRUSRUDWHV 6WDUWLQJ XUYHV HQDEOLQJ VHOHFWLRQ WKH VXLWDEOH WRUTXH FXUYH Stop Curve 0 Standard curve Default voltage is linearly reduced from nominal to zero The most stable and suitable curve for the motor preventing prolonged stopping and motor overheating Stop curves 1 2 3 Pump Contr...

Page 41: ...duce Water Hammer select STOP CURVE 1 than 2 or 3 if necessary Curve 4 Torque Curve Provides linear deceleration of the torque In certain loads linear torque deceleration can result in close to linear speed deceleration The RVS DXM Torque Control does not require any external torque or speed sensor tacho gen etc ...

Page 42: ... VOLTAGE in DA mode 0RWRU V torque is directly proportional to the square of the voltage Refer to section 7 6 4 on page 36 parameter INITIAL VOLTAGE DA INIT CURRENT 100 DA CUR LIMIT 400 OF FLA 6HWV PRWRU V KLJKHVW current during starting in DA mode Refer to section 7 6 4 on page 36 parameter CURRENT LIMIT DA ACC TIME 10 SEC Sets ACCELERATION TIME of the motor in DA mode Refer to section 7 6 4 on p...

Page 43: ...QUE Note When RVS DXM LV FRQQHFWHG QVLGH HOWD SLOW SPEED TORQUE is not available MAX SLOW SP TIME 30 SEC 1 30sec Note Range can be extended to 250sec by using the WIDER SETTING as described in section 7 6 7 page 43 Sets maximum time for SLOW SPEED TORQUE operation WIDER SETTINGS DISABLE DISABLE ENABLE Enables wider range of parameter settings For use in very special occurrences Do not set to ENABL...

Page 44: ... 61 See O C or WRONG CON protection 4 In order to avoid OVERLOAD TRIP in special cases very high inertia loads where at the end of the acceleration process although motor is at full voltage Run LED is Lit and the current does not reduce to nominal set WIDER SETTINGS to ENABLE causing the OVERLOAD TRIP to be active only after MAX START TIME has elapsed WARNING 2SHUDWRU V responsibility 1 WIDER SETT...

Page 45: ...most likely be tripped by the over load protection mechanism 4 Phase loss might not be detected in motor operating under a light load PHASE SEQ Y N NO NO YES Sets PHASE SEQUANCE trip When RVS DXM LV FRQQHFWHG QVLGH HOWD PHASE SEQUANCE protection is always activated INSULATION ALARM OFF OFF 0 2 5Mohm Sets INSULATION ALARM level Consult factory for availability INSULATION TRIP OFF OFF 0 2 5Mohm Acti...

Page 46: ...alues Range Description Remarks CURRENT RESET time delay page 32 for details on adjusting UNDER CURRENT TRIP To start the motor after UNDER CURRENT fault has disappeared stop the START signal to terminal B1 and recommence the signal to terminal B1 A time delay After START signal is stopped can be programmed to activate the UNDER CURRENT RESET time STORE ENABLE FAULT PARAMETERS Same as STORE ENABLE...

Page 47: ...LAY mode of operation When configured to IMMEDIATE the AUX RELAY closes its contact at start signal after SURJUDPPHG RQ GHOD WLPH KDV elapsed and open its contact at the end of deceleration time if any after SURJUDPPHG RII GHOD time has elapsed When configured to END OF ACCEL the AUX RELAY closes its contact at end of soft start DIWHU SURJUDPPHG RQ GHOD WLPH has elapsed and open its contact at the...

Page 48: ...r in case of an external fault When C1 is closed motor will stop and Fault LED will lit SLOW SPD REVERSE While C1 is in ON the motor will start slow speed forward If C1 is moved to OFF while RVS DXM still in ON the motor will slow speed reverse For adjusting the SLOW SPEED TORQUE and MAX SLOW SPEED TIME refer to section 7 6 7 on page 43 Note W LV QRW SRVVLEOH WR VWDUW WKH PRWRU LQ 6 2 63 5 9 56 GE...

Page 49: ...eNet to Modbus Gateway is supplied set this parameter to 1 S LINK PAR SAVE DISABLE ENABLE DISABLE Enables parameters modification via serial communication Note If optional external DeviceNet to Modbus Gateway is supplied set this parameter to ENABLE DISABLE as required SER LINK CONTROL DISABLE ENABLE DISABLE QDEOHV VWDUW VWRS UHVHW HWF YLD VHULDO FRPPXQLFDWLRQ Note If optional external DeviceNet t...

Page 50: ...bit per second MBPS PARITY CHECK AUTO PROFIBUS User can not change PARITY CHECK settings PROFI NETWORK ID OFF OFF 1 126 Sets the Profibus network ID When set to OFF the Profibus card will not function S LINK PAR SAVE DISABLE ENABLE DISABLE Enables parameter modification via serial communication SER LINK CONTROL DISABLE ENABLE DISABLE QDEOHV VWDUW VWRS UHVHW HWF YLD VHULDO FRPPXQLFDWion MODBUS TIME...

Page 51: ...WRWDO UXQ WLPH TOTAL OF START 0 Displays total number of starts LAST TRIP NO DATA LVSOD V PRWRU V ODVW WULS FDXVH TRIP CURRENT 0 OF FLA LVSOD V PRWRU V FXUUHQW when motor was tripped by the RVS DXM TOTAL OF TRIPS 0 Displays total number of trips PREVIOUS TRIP 2 NO DATA LVSOD V WKH PRWRU V WULS KLVWRU PREVIOUS TRIP 3 NO DATA PREVIOUS TRIP 4 NO DATA PREVIOUS TRIP 5 NO DATA PREVIOUS TRIP 6 NO DATA PR...

Page 52: ...External Fault If Aux Input contact C1 is programmed as an External Fault Refer to section 7 6 9 1 on page 48 for details on programming Input C1 the RVS DXM will trip if contact closes for more than 2 sec External Fault becomes operational when starter is energized 7 7 6 Fault and Reset When any of the protections operate the starter locks in a fault condition disabling thyristors firing Fault LE...

Page 53: ...rt factory set at 850 FLA in less than 1 cycle During Run adjust 200 850 FLA within 1 cycle Under current adjustable time delay Phase Loss Phase sequence Under voltage with adjustable time delay Time delay is RYHUULGH LQ FDVH RI 1R 9ROW Over voltage with adjustable time delay Long start time Stall protection Shorted SCR or Wrong connection External fault input from a N O contact SCR protection by ...

Page 54: ...rify its rotation direction If needed disconnect the rotor from the mechanical load and verify the right rotation direction 6 Prior to Start up procedure make sure that line voltage and control voOWDJH PDWFK WKH RQHV VKRZQ RQ WKH VWDUWHU V QDPH SODWH 7 When start signal is initiated and a motor is not connected to load terminals the SHORT SCR or WRONG CONNECTION protection will be activated 8 1 CT...

Page 55: ...trol module 4 Identify dip switches S401 and S402 as shown in the picture below 5 Set the dip switches according to the below table Dip Switch No 4 20 mA 0 20 mA 0 10VDC Dip Sw S401A On On Off Dip Sw S401B On On Off Dip Sw S401C Off Off On Dip Sw S401D Off Off On Dip Sw S402A On Off Off Dip Sw S402B No use No use No use Factory default setting Notes x It is important that the RVS DXM is properly g...

Page 56: ...OLQH WHUPLQDOV 6HW WR VKRZ 02725 RI PRWRU A l S d Motor starts to turn shortly after Start Initial inrush current or mechanical shock is too high QFUHDVH QLWLDO 9ROWDJH DQG VWDUW DJDLQ HFUHDVH QLWLDO 9ROWDJH DQG VWDUW DJDLQ Speed accelerates smoothly to nominal Apply Stop command and wait until motor stops Slightly increase Initial Voltage and Current Limit settings to allow for load changes Curre...

Page 57: ...s Fans Centrifuges etc INITIAL VOLTAGE set 50 CURRENT LIMIT set 400 ACCELERATION TIME set 20 sec Voltage and current increase until current reaches CURRENT LIMIT The voltage is held at this value until motor is close to nominal speed then current will begin to decrease The RVS DXM continues to ramp up the voltage until reaching nominal Motor speed smoothly accelerates to full speed Check total sta...

Page 58: ...am Standard parameters and DUAL ADJUSTMENT parameters as shown in the table below Using t o starting characteristics the starter will accelerate to reach 200 current limit After tx PROG AUX RELAY DELAY voltage to PROG INPUT C1 is switched on using the DUAL ADJUSTMENT characteristic to complete acceleration Useful to prevent initial high acceleration Applications Submersible pumps Drum fans with re...

Page 59: ...the pressure gauge as the pump starts and look for overshooting 3UHVVXUH 6XUJH RI WKH JDXJH QHHGOH DERYH WKH WDUJHW SUHVVXUH Q Fase of over pressure choose a peak torque reduction curve Pump Control curve 1 Set START CURVE 1 increase ACCELERATION TIME to 15 seconds and reduce CURRENT LIMIT to 350 Start the pump and watch the pressure gauge while the pump starts In most cases overshooting is reduce...

Page 60: ...udible noise emitted from the check valve Q PRVW FDVHV DWHU DPPHU LV UHGXFHG I WKH DWHU DPPHU SHUVLVWV LQFUHDVH WKH WLPH to 25 seconds confirm with motor manufacturer and try again I WKH DWHU DPPHU SHUVLVWV LQFUHDVH 6723 859 VHWWLQJ WR RU DFK LQFUHDVH LQ 6723 859 ZLOO UHGXFH WKH DEUXSW VWRS RI WKH SXPS WKXV SUHYHQWLQJ WKH DWHU DPPHU phenomenon 8 4 4 3 Final torque during soft stopping a pump motor...

Page 61: ...lue O C Shear Pin has a programmable delay of 0 5 seconds where the starter detects the fault and does not trip before time delay has elapsed delay is override when current reaches 8 5 x Starter FLC Check that motor is not installed or Jammed Check FLA FLC settings Check motor and cable connections 3HUIRUP D 0HJJHU WHVW WR YHULI PRWRU DQG FDEOH V FRQGLWLRQ For more information on FLC FLA O C SHEAR...

Page 62: ...n can occur in rare cases when there is no real fault but the RVS DXM recognizes unusual behaviour like when Total Harmonic Distortion in Voltage THDV in the network is high x If this is a true case of PHASE LOSS then after setting PHASE LOSS Y N protection to NO the motor will single phase and most likely be tripped by the over load protection mechanism x Phase loss might not be detected in motor...

Page 63: ...AM to EEPROM or vice versa After replacing the EPROM with a new software version or after power up 3UHVV 02 DQG ź VLPXOWDQHRXVO WKDQ SUHVV 6725 DQG 02 VLPXOWDQHously By doing that you are loading factory defaults to the RVS DXM Now program all parameters into the RVS DXM like in a first start up procedure If Fault LED is on press Reset after WRONG PARAMETERS MODBUS TIME OUT If no valid Modbus comm...

Page 64: ...g starting trips the starter at 850 and during running at 100 850 In both within 1 Cycle after internal delay Electronic Overload I2 t Adjustable IEC and MEMA curves Under Current Trips when current drops below 20 90 In time delay 1 40 sec Under Voltage Trips when main voltage drops below 50 90 time delay 1 10 Sec Over Voltage Trips when main voltage increase above 110 125 time delay 1 10 sec Phas...

Page 65: ...rox consumption of RVS DXM soft starters is as follows Model Before bypass Closed Inrush During bypass closing After bypass closed Optional fan module consumption 210 20VA 20VA 20VA 240 20VA 20VA 20VA 310 20VA 20VA 20VA 360 20VA 20VA 20VA 414 20VA 30VA 30VA 477 20VA 30VA 30VA 515 20VA 600VA 40VA 590 20VA 800VA 40VA 720 20VA 1700VA 40VA 840 20VA 1700VA 40VA 960 20VA 2400VA 60VA 1100 20VA 2400VA 60V...

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