socomec Green Power 100 Operating Manual Download

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INSTALLATION AND OPERATING MANUAL

Green Power

100-120 kVA

Summary of Contents for Green Power 100

Page 1: ...INSTALLATION AND OPERATING MANUAL Green Power 100 120 kVA ...

Page 2: ......

Page 3: ...4 1 Connection if Mains and Aux Mains are connected in common 19 4 4 2 Connection if Mains and Aux Mains are connected separately 19 4 4 3 External battery cabinet connection 20 4 4 4 Connecting the battery cabinet temperature probe 21 4 4 5 Connecting the external backfeed protection 22 4 4 6 Internal backfeed protection 23 4 4 7 Completion of the installation 24 4 5 External E S D connection 24 ...

Page 4: ...tenance bypass 46 7 3 Switching on from Maintenance bypass 48 8 COMMUNICATION 50 8 1 Multilevel communication 50 8 2 Standard LAN web page 51 9 TROUBLESHOOTING 52 9 1 UPS system alarms 52 9 2 UPS unit alarms 53 9 3 Preventive maintenance 56 9 3 1 Batteries 56 9 3 2 Fans 56 9 3 3 Capacitors 56 10 OPTIONS 57 10 1 ADC card 57 10 2 Kit GSS Global Supply System 59 10 3 Isolation controller 61 10 4 Exte...

Page 5: ...ower supply applied load batteries Insufficient or inadequate maintenance Attempted maintenance repairs or modifications not carried out by SOCOMEC UPS personnel or personnel from a support centre authorised by SOCOMEC UPS If the battery has not been recharged in accordance with the terms indicated on the packaging and in the manual in cases of extended storage or UPS inactivity SOCOMEC UPS may at...

Page 6: ...from voltage transients with devices that are suited to the installation the mains voltage transients must be limited to 2 5 kV These devices must be sized to take into account all the installation parameters geographical position whetherornotthereisalightningrod whetherornotthereareothersuppressorsinthe electrical installation etc Do not expose the UPS to rain or liquids in general Do not introdu...

Page 7: ...atteries must not be disposed of with other industrial or domestic waste Itisverydangeroustotouchanypartofthebatteriesasthereisnoisolationbetweenthebatteries and the mains power source The product you have chosen is designed for commercial and industrial use only In order to be used for particular critical applications such as life support systems medical applications commercial transportation nuc...

Page 8: ...ing operations Ensure that the floor is strong enough to support the weight of the UPS and of the battery cabinet if used Avoid moving the unit by putting pressure on the front door The UPS MUST be handled with the utmost care by at least two people CAUTION IF DAMAGED Packages crushed punctured or torn such that contents are revealed must be set aside in an isolated area and inspected by a qualifi...

Page 9: ...or areas where there is dust from conductive or corrosive materials e g metal dust or chemical solutions The UPS can be installed against a wall the distance will depend on the cables present The upper part of the UPS must be positioned at least 40 cm away from the ceiling figure 3 2 1 The UPS switches are accessed from the front however a space of at least 1 5 metres should be left at the front o...

Page 10: ...ion of the ventilation flows figure 3 2 4 and heat dispersion flows figure 3 2 5 See chapter 11 for the technical specifications relating to the required ventilation values 10 cm between the backs 3 REQUISITES COOL AIR WARM AIR Climate control CLIMATE CONTROL COOL AIR WARM AIR MASTERYS GreenPower BATTERY CABINET BATTERY CABINET MASTERYS GreenPower MASTERYS GreenPower MASTERYS GreenPower MASTERYS G...

Page 11: ... figure 3 2 1 1 must be used to support the weight of the unit figure 3 2 1 2 Refer to the relevant installation manual provided in the packagingforinformationonframeassemblyoperations Allow for small openings in the floor panels to ensure the air flow at the front figure 3 2 1 3 3 2 1 1 3 2 1 2 3 2 1 3 3 2 2 Installation over a tunnel 3 2 2 1 MASTERYS GreenPower COOL AIR COOL AIR DOOR ...

Page 12: ... same duct 3 3 2 WARNING Risk of electromagnetic interference between battery cables and output cables Common Mains Load N N Battery Control cables 1 Mains Aux Mains N N Battery Load N Control cables 1 Common Mains Load N N Battery 10 cm 10 cm Control cables 1 10 cm Mains Aux Mains N N Battery Load N 10 cm 10 cm 10 cm 10 cm Control cables 1 Allowed installation 1 Control cables connections between...

Page 13: ...ds connected in output the current on the neutral con ductor may have a value that is 1 5 2 times the phase value also for the input bypass In this case size the neutral cables and the input output protection adequately Size of the input protection devices Magneto thermal input 1 single parallel 2 250 A Magneto thermal Aux Mains 1 single parallel 2 250 A Differential input 4 selective type 0 5 A B...

Page 14: ... order to remind support personnel that the circuit is connected to a UPS see also paragra ph 2 1 Warnings of this manual and paragraph 4 5 3 of standard EN62040 1 1 2003 11 The label is supplied with the equipment If incertainanomalystates orbecauseoftheinstallation upstream e g undetected and protected earth fault or high leakage in a phase or with IT systems there is a hazardous potential on ne...

Page 15: ...1 UNPACKING PROCEDURE 4 1 3 4 1 1 WARNING Refer to paragraph 4 2 if the equipment has to be moved from above All packaging material must be recycled in compliance with the laws in force in the country where the system is in stalled 4 1 2 4 1 4 1 2 Place the UPS in the installation area ...

Page 16: ...IMPORTANT When being moved the cabinets must be kept in an upright position WARNNG NEVER USE HARNESSES 4 2 1 Moving with belts Length of belts 150 cm Lifting eyebolts supplied on request internal ø 30 mm thread M12 WARNING LIFT AND HANDLETHE CABINETSWITHTHE UTMOST CARE ANDWITHOUT JERKING 4 2 1 1 Remove screws A A 4 2 1 2 ...

Page 17: ...er 100 120 kVA 4 UNPACKING AND INSTALLATION 4 2 1 3 1 5 0 c m 4 2 1 2 4 2 1 3 Tighten screws A A 4 2 2 Moving with lifting truss If the height of the ceiling does not allow the use of belts the UPS can be moved using lifting trusses 4 2 2 1 ...

Page 18: ... port C USB port D Slot for memory card E LAN RJ45 connector for Ethernet F Serial RS232 connector for CIM G SerialRS232connectorfor Modem H Cable for power supply and communication signals I Power connections L Cable trunking for control cables Q1 Input switch MAINS Q3 Output switch Q4 Auxiliary mains Input switch AUX MAINS Q5 Output maintenance bypass switch Q1 Q4 Q5 Q3 A I B C D G H F E L ...

Page 19: ...isolate the system and wait 5 minutes The connecting bars are made of aluminium Use only aluminium cables or cables with tinned eyelets for the connections 4 4 1ConnectionsiftheMAINSandAUXMAINSareconnectedINCOMMON 4 4 1 4 4 2 4 4 3 OPEN OPEN 4 4 2 Connections if the MAINS and AUX MAINS are connected SEPARATELY MAINS MAINS OUTPUT OUTPUT 4 4 1 1 4 4 2 2 AUX MAINS AUX MAINS MAINS MAINS OUTPUT OUTPUT ...

Page 20: ... damage to the equip ment If using cabinets not supplied by the manufacturers of the UPS it is the installer s responsibility to check the electrical compatibility and the presence of appropriate protection devices between the UPS and the battery cabinet fuses and switches of sufficient capacity to protect the cables from the UPS to the battery cabinet As soon as the UPS is switched on before clos...

Page 21: ... OUT4 IN1 IN2 IN3 IN3 IN3 4 4 4 1 OUT2 OUT3 IN1 IN3 OUT1 OUT4 IN1 IN2 temperature temperature probe probe Other manufacturers battery cabinets Use the specific kit available as an option Fix the probe in the battery room or inside the battery cabinet Connect the temperature probe as shown in figure 4 4 4 2 without cabling distance limits and without the need to observe polarity by using a 2x1 mm2 ...

Page 22: ...BYPASS B K INPUT XB4 XB2 XB3 BYPASS INPUT XB5 XB6 N F2 VS2 4 4 5 3a F ACS B K B K XB1 XB7 F1 NA1 COM1 XB8 NA2 B K BYPASS XB4 BYPASS INPUT N F N F N VS2 Legend A Distribution panel B Trip coil X10 Mains terminal board X40 Aux Mains terminal board MAINS Mains switch AUX MAINS Aux Mains switch XB5 Aux Mains BKF connector XB6 Mains BKF connector AUXMAINS AUXMAINS protection protection MAINS MAINS prot...

Page 23: ...B5 XB6 N F2 VS2 4 4 5 3b F ACS B K B K XB1 XB7 F1 NA1 COM1 XB8 NA2 B K BYPASS XB4 BYPASS INPUT N F N F N VS2 Legend A Distribution panel B Trip coil X10 Mains terminal board X40 Aux Mains terminal board COMMON MAINS Mains switch XB5 Aux Mains BKF connector XB6 Mains BKF connector CommonMains CommonMains protection protection Activating UPS protection on the mimic panel access the Configuration men...

Page 24: ...utdown system E S D can be installed using the ADC card see paragraph 11 1 Connect a normally closed unpowered contact to terminals IN1 and IN1 of the ADC card 4 6 CONNECTION OFTHE GENERATOR If the installation requires the use of a generator G E connect the generator ready unpowered contact to connec tor IN2 of the ADC card configured in standard mode see paragraph 10 1 This allows the tolerance ...

Page 25: ...closing Secure the card with the appropriate screws Mount the platic protection Description of signals Message on mimic panel General alarm Battery discharging Battery low and imminent stop UPS on bypass E S D Supply from GenSet Overheating Description Output contact General Alarm Battery discharging contact output Battery low and imminent stop contact output UPS su bypass contact output Contact i...

Page 26: ... installing the cabinet See paragraph 3 4 for details about protections The protection cable marked with the ground symbol is connected directly to the distribution panel The transformer can either be connected to the UPS input or output The UPS must not operate without the neutral connection to the input The transformer cannot be connected to the output on single UPS unit connected in parallel co...

Page 27: ... phase rotation must be the same for each unit connected in parallel and also on any external manual bypass line Cables of the same length and cross section must be used for the connection between the general power switch A the switches C and the respective UPS units The length of the cables from A to each UPS module must not exceed 25 meters Fig 4 9 1 The cables from the UPS module to circuit bre...

Page 28: ...25kVA 10 30 4 9 1 Recommended 1 1 parallel configuration Legend A Selectivegeneraldifferentialmagnetothermal switch B Parallel bus cable C Single UPS magneto thermal switch if a separate auxiliary power source is used add a magneto thermal switch for each UPS D Additional disconnectors on the distribution panel E System shutdown switch F Distribution A UPS1 UPS2 B C C D E F ...

Page 29: ...0 120 kVA UNPACKING AND INSTALLATION 4 4 9 1 3 UPS1 UPS2 OUTPUT 1 MAINS 1 4 9 1 2 1 1 Parallel configuration Common Mains 1 1 Parallel configuration Separate Mains OUTPUT 2 MAINS 2 UPS1 UPS2 OUTPUT 1 MAINS 1 OUTPUT 2 MAINS 2 AUXMAINS 1 AUXMAINS 2 ...

Page 30: ...Single UPS magneto thermal switch B Parallel bus cable C Coupling cabinet magneto thermal switch The value must be 250 A x number of UPSs connected in parallel D System shutdown switch E Distribution F Cable core size 70 mm2 x numberofUPSsconnectedin parallel G Coupling cabinet H Manual by pass auxiliary switch A A A C B B B D E F F G 4 9 2 Recommended N 1 parallel configuration MAINS AUXMAINS upt...

Page 31: ...ALLATION 4 4 9 1 3 4 9 1 2 N 1 Parallel configuration Common Mains N 1 Parallel configuration Separate Mains UPS1 UPS1 UPS2 UPS2 UPSn UPSn OUTPUT 1 OUTPUT 1 OUTPUT 2 OUTPUT 2 OUTPUT n OUTPUT n MAINS 1 MAINS 1 MAINS 2 MAINS 2 MAINS n MAINS n AUXMAINS 1 AUXMAINS 2 AUXMAINS n ...

Page 32: ...er continues to power the load If the condition persists the UPS output is switched onto the auxiliary mains via the automatic bypass Normal operation which is from inverter returns automatically a few seconds after the overload disappears when the voltage generated by the inverter goes is out of tolerances due to a major overload or a fault on the inverter when the internal temperature exceeds th...

Page 33: ...l when the UPS is installed or by installing the bypass panel that is supplied on request The Q1 disconnector must be connected to the auxiliary mains input and the mains input must be isolated on the panel If the manual bypass is activated with the appropriate procedure the load is powered directly from the auxiliary mains while the UPS is in fact excluded from the power supply and can be switche...

Page 34: ...n Scrolls through the available menus pages to the right or left MENU buttons Access the respective displayed menu Luminous status bar Reflects the general status of the UPS The status bar colours are identical for both single and parallel UPS installations Green load protected by inverter NORMAL mode load powered off automatic bypass ECO MODE or ENERGY SAVER modes Green flashing battery test in p...

Page 35: ...e stdby Standby program mode e saver Energy Saver mode parallel configurations only Service Isolated unit isolated from the electric distribution plant Unit status Messages displayed NOT POWERED ON INVERTER IMMINENT SHUT DOWN FROM BATTERY BATTERY TEST ON MAINTENANCE BYPASS ON AUTO BYPASS ON AUTO BYPASS STARTING UPS SHUTTING DOWN UPS UNIT AVAILABLE Priority of colours from highest to lowest red loa...

Page 36: ...s present grey mains not present Priority of colours of the symbols and from highest to lowest yellow ON or voltage present and pre alarm active green ON or voltage present and no alarm active Rectifier output Inverter output Bypass input Overload Unit output Staticoutputswitch Inverter output LOAD LEVEL 30 40 50 60 70 80 90 100 110 120 Green Yellow ...

Page 37: ...r of bars green level reached light on Battery draining Colour of bars yellow Battery charged Colour of bars green 95 90 85 80 Battery alarm MESSAGES AREA Present during automatic shutdown or maintenance bypass procedure Battery general alarm symbol turns to yellow Battery circuit open Battery low or end of autonomy ...

Page 38: ...nected or energy saver procedure in progress Units connected in parallel Green unit connected and available Yellow unit connected with active alarm Red unit switched off Grey unit not connected Use the LEFT RIGHT button to select the system UPS mimic panel Use the LEFT RIGHT button to select the system unit mimic panel 6 3 PARALLEL CONFIGURATION MENU ICONS Menu COMMANDS Menu MEASUREMENTS Menu CONT...

Page 39: ...NU Select one of the four menus Scroll through list up down and pages left right Access menu Legend of symbols Commands Confirm settings Measurements Cancel Control Increment Help Decrement Confirm procedure or send command Home page mimic panel Log file Previous page Status Reset alarms ...

Page 40: ...ng passwords when required Select the password to be set Notes Password to config protects the MONITORING menu User Configurations UPS Options and Maintenance UPS setting if set generates the Contr password user modifiable Password to control protects the CONTROL menu Can be set only if the Config n password has been set ...

Page 41: ...assword Go to previous character Quit without saving Type of character C Cancel character INS Enter character 1 9 Number Special characters A Z Letters Confirm password Go to next character Increment value or next letter Decrement value or previous letter Select the type of character ...

Page 42: ...ITALIANO ENGLISH 42 IOMMASGPXX00 GB_01 Green Power 100 120 kVA MIMIC PANEL 6 6 4 1 6 6 4 1 8 6 4 1 7 6 4 1 9 ...

Page 43: ...l is not available the related menu will not be displayed 6 4 3 MEASURES menu This menu is used to display all the measurements relating to the input output and to the battery Note If a control is not available the related menu will not be displayed 6 4 4 MONITORING menu This menu is used for monitoring to change user s configuration parameters enabling communication options and to display service...

Page 44: ...ITALIANO ENGLISH 44 IOMMASGPXX00 GB_01 Green Power 100 120 kVA OPERATING PROCEDURES 7 7 1 1 7 1 2 7 1 3 7 1 4 Q1 7 1 SWITCHING ON Close Q1 ...

Page 45: ...SGPXX00 GB_01 45 Green Power 100 120 kVA OPERATING PROCEDURES 7 7 1 5 7 1 6 7 1 8 Run the operations prompted for on the display Note When prompted press button to confirm the operation or button to cancel it 7 1 7 ...

Page 46: ...ITALIANO ENGLISH 46 IOMMASGPXX00 GB_01 Green Power 100 120 kVA OPERATING PROCEDURES 7 7 2 1 7 2 2 7 2 3 7 2 4 7 2 MAINTENANCE BYPASS ...

Page 47: ... Power 100 120 kVA OPERATING PROCEDURES 7 7 2 6 7 2 5 7 2 8 7 2 7 Open Q1 Q1 Run the operations prompted for on the display Notes When prompted press button to confirm the operation or button to cancel it Wait a few seconds for shutdown ...

Page 48: ...ITALIANO ENGLISH 48 IOMMASGPXX00 GB_01 Green Power 100 120 kVA OPERATING PROCEDURES 7 7 3 1 Q1 Q5 7 3 2 7 3 3 7 3 4 7 3 SWITCHING ON FROM MAINTENANCE BYPASS Close Q1 and Q5 ...

Page 49: ... IOMMASGPXX00 GB_01 49 Green Power 100 120 kVA OPERATING PROCEDURES 7 7 3 6 Run the operations prompted for on the display Notes When prompted press button to confirm the operation or button to cancel it 7 3 5 ...

Page 50: ...toring see the section on the options for a detailed evaluation of the functionalities of the cards that can be installed in the slots The table below shows the possible connections between the UPS communication channels and the external devices Communication levels Slot1 Slot2 RS232 RJ45 ADC card GSS card Isolatedserialport 1 Modem 2 ModbusTCP 1 It is possible to use one isolated serial PCB only ...

Page 51: ...andard LAN network the operating status of the UPS can be monitored from any PC connected to the network through an html page Connect the network cable to the RJ45 port 1 Configure the network IP address via the mimic panel 2 Open your favorite web browser 3 Type the IP address of the UPS to display the synoptic of the UPS 4 ...

Page 52: ...t the values are within range Insufficient UPS resources The system is in overload with auxiliary mains supply and inverter inhibited The power supply to the load will be interrupted if the load is not brought back within range or the auxiliary mains supply fails Check the load on the display and disconnect loads not requiring UPS service or distribute the total load over the three phases Loss of ...

Page 53: ... and inverter inhibited The power supply to the load will be interrupted if the load is not brought back within range or the auxiliary mains supply fails Check the load on the display and disconnect loads not requiring UPS service or distribute the total load over the three phases Inverter inhibited due to overload This alarm is generated when the inverter has reached the maximum permitted overloa...

Page 54: ...rotection The machine room temperature is above the recommended maximum Check the UPS room ventilation condi tioning system Bypass protection This alarm is generated when the bypass has reached the maximum permitted overload time or in case of prob lems when switching from inverter to bypass Check for other alarms In case of overload check the UPS s load and reset the alarms Common protection Inco...

Page 55: ... Check for rectifier input power fault and bypass power supply out of tolerance to identify the failure Check that the voltage and frequency values are in range see technical specifications If there is no input mains supply failure check whether the upstream protections have tripped or whether circuit breaker Q1 input power supply is open If there is no auxiliary mains supply failure check whether...

Page 56: ...ttery MASTERYS stores statistics on the conditions of use of the battery for analysis Since the expected life of the batteries is very much dependent on operating conditions number of charging and discharging cycles load rate temperature a periodic check by authorised personnel is recommended When replacing the batteries use the same type and configuration by placing them in the appro priate conta...

Page 57: ...In2 In3 Out1 Out2 Out3 Out4 Description E S D Supply from GenSet Management of energy consumption General Alarm Power safe plug 1 Power safe plug 2 Power safe plug 3 Filter level 1 1 1 1 2 2 2 2 Position dip1 dip2 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF SAFETY configuration IN OUT In1 2 In2 In3 Out1 Out2 Out3 Out4 Description E S D External alarm A39 Isolation controller General Alarm E S...

Page 58: ...activation Over heating Overload Loss of redundancy Description General Alarm contact output Battery low voltage and imminent shutdown contact output Contact input for emergency shutdown device Generator ready signal input Non privileged load 1 command output activated by overload or loss of redundancy Non privileged load 1 command output activated by battery discharging Non privileged load 1 comm...

Page 59: ...lconnector 1 Common relay 2 Contact relay 3 Not connected 4 Input 1 powered by generator 5 Not connected 6 Input 2 GE working conditions OK 7 Input 3 GE failure 8 Input 4 GE preventive alarm 9 Common inputs 4 9 8 7 6 N M L I H G F Legend A Generator B Connection cable C GSS PCB D Free slot for the PCB E UPS F XJ5 jumper G XJ4 jumper H XJ3 jumper I XJ2 jumper L XJ1 jumper M Buzzer N External contac...

Page 60: ...g the XJ2 jumper Maximum current and voltage is 500 mA at 60 Vac Simple operation The generator set performs an auto start up due to the power failure The signal sent by the generator set dry contact activated when the UPS is powered by the generator set must be connected between inputs 1 and 2 short circuit and the common inputs Inputs 3 GE alarm and 4 GE failure which respectively generate alarm...

Page 61: ...onises UPS output with an external power source another UPS even of a different brand generator or trans former 10 6TEMPERATURE SENSOR This allows control of the temperature in the battery room or inside the battery cabinet 10 7 PROFIBUS On request the UPS can be provided with a Profibus protocol converter installation software configuration software and user manuals If the RS232 485 serial connec...

Page 62: ...ial RS232 connector DB9 and an isolated RS485 connector are avail able on the card RTX and RTX 10 9 1 LegendpinRS232DB9 1 Reserved 2 RX for RS232 3 TX for RS232 4 Reserved 5 GND for RS232 6 Reserved 7 Reserved 8 Reserved 9 Reserved 5 4 3 2 1 9 8 7 6 RTX RTX Isolated RS485 Isolated RS485 RS232 DB9 RS232 DB9 ...

Page 63: ...to 40 50 of nominal load 50 60 Hz 10 0 99 3 Environment Operating temperature Storage temperature Relative humidity condensation free Max altitude Acoustic noise Acoustic noise Dissipated power max Dissipated power 100 120 0 40 C 15 25 C recommended 5 45 C up to 95 1 000 m 65 dB A 2 000 m3 h 5 700W 6 900W 19 450 BTU h 23 550 BTU h Electrical specifications Output Output voltage Frequency Automatic...

Page 64: ...FRANÇAIS ...

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