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TL49J
INSPECTION AND MAINTENANCE
DAILY PREVENTATIVE MAINTENANCE SCHEDULE
MAINTENANCE TABLE KEY PREVENTATIVE MAINTENANCE REPORT
Y =
Yes/Acceptable
Date:
______________________________
N =
No/Not Acceptable
Owner:
_____________________________
R =
Repaired/Acceptable Model #:
____________________________
Serial #:
____________________________
Serviced by
: _________________________
Operator’s
Manual
Check that the operators manual is in
the manual holder and all pages are
intact and readable
Labels &
Decals
Check that labels and decals are in
place, intact and readable
Entire Unit
Perform pre-operation inspection
Check for and repair any damage
Electrical
system
Check cables and wiring harness condi-
tion (No wear or physical damage)
Battery
System
Check electrolyte level
Check battery cable condition
Check terminals are clean and connec-
tors are tight
Check charger condition and operation
Charge batteries
Hydraulic
fluid (*)
Check oil level
Hydraulic
system
Check all fittings are tight and there are
no leaks
Hydraulic
pump
Check fittings are secure and there are
no leaks
Emergency
lowering
Check emergency lowering correctly
(See emergency lowering procedure)
Controller
Check condition and operation
Platform
deck and
rails
Check fasteners are in place, correctly
tightened and not damaged
Check the structure and welds for dam-
age, deformation, corrosion and cracks
Check condition of deck (no damage,
deformation, corrosion or cracks
Check entry gate closure functions
correcly
Table 2-2
: Daily preventative maintenance
checklist
Elevating
assembly
Inspect for external damage, dents, loose
rivets or cracks.
Check the structure and welds for dam-
age, deformation, corrosion and cracks
Chassis
Check cables for pinch or rubbing points
Check the structure and welds for dam-
age, deformation, corrosion and cracks
Lift Cylinders
Check for leaks
Wheels
Check for loose components
Check for damage to tyres
Harness
anchor point
Check fasteners are secure
Check for damage, deformation, corrosion
and cracks
System func-
tion inspec-
tion
Conduct system function inspection (see
pre-start operation pocedure)
Emergency
stops
Check that the emergency stop button on
the basket panels opertates correctly
Check that the emergency stop button
on the ground control panel operates
correctly
Brakes
Check that the brakes operate correctly
Controller
and Sensors
Check that the level sensor and controller
functions correctly.
*
NOTE: Use ISO #22 hydraulic fluid.
COMPONENT
INSPECTION OR SERVICES
Y
N
R
COMPONENT
INSPECTION OR SERVICES
Y N
R
