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ZoneTouch V2  

Zone Control System

Installation Manual

www.polyaire.com.au

©2014 Polyaire Pty Ltd

Summary of Contents for Zonemaster ZoneTouch V2

Page 1: ...ZoneTouch V2 Zone Control System Installation Manual www polyaire com au 2014 Polyaire Pty Ltd ...

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Page 3: ...igh Low Limits 12 4 Spill Bypass Mode 13 5 Installer Settings Password 14 7 2 Grouping Zones 15 7 3 Balancing Zones 15 7 4 Naming Groups 16 7 5 Enabling Disabling Service Reminder 17 7 6 Testing Damper On Off 18 8 Troubleshooting Guide for Installers 19 TABLE OF CONTENTS Liability Please read the instructions before installing this Zonemaster Zoning Control System Polyaire Pty Ltd does not accept ...

Page 4: ...ng position can be programmed for balancing via touch screen between 10 100 Auto spill bypass dedicated bypass zone port the designated zone dampers are forced open when all zones are turned off Safety system Opens all dampers if the supply air temperature reaches low or high limit Dampers are connected directly to the main control module or its extension module for easy diagnosis For End Users Us...

Page 5: ...nsion module extra 8 zones control the position of motorized damper of each zone 3 3 Motorized Damper Bright Green Motorized damper drives the blade of the damper to adjust the air flow 3 4 Cables Cables with left latch for data or central latch for control plugs connect the main control module extension module if applicable touch screen and motorized damper together 3 5 Supply Air Sensor optional...

Page 6: ...nsion module Figure 3 shows the linking of the main module to the extension module and touch screens Eight motorized dampers can be connected to the main control module Nine dampers and above up to 16 will need the extension module In addition there is a dedicated bypass port where a damper is used to return the supply air directly to the return air duct See Spill Bypass Mode on page 13 Extension ...

Page 7: ...nsion module can be in different locations and connected via a cable with left latched plugs on both ends as shown in Figure 3 Touch screen is connected to the T port on main module using a cable with left latched plugs Up to two touch screens can be joined in a system The two touch screens are connected to each other with a double left latched adaptor in serial Figure 2 Zone Touch with Extension ...

Page 8: ...uld be one or more zones going into a common area such as Kitchen Dining or Family Dining room Work out the total group number Maximum total group number in a system is 16 5 4 Record the above mentioned information to table 1 and 2 on page 11 in the User manual and to the table on the sticker of the Main Control Module NOTE It is important to test all cables before installation Testing all cables ...

Page 9: ...5 Repeat step 6 4 to connect other zone dampers including bypass damper B port if installed to their relevant zone ports on the main control module and extension module 6 6 Mount the supply air sensor in the supply air duct between the fan coil and the first damper and push the plug of supply air temperature sensor into the socket on the main control module Optional 6 7 Connect the touch screen to...

Page 10: ...and extension module once finished setting and commissioning 6 12 Record the grouped zones and balancing details on the sticker off the Main Control Module after commissioning the system 6 13 Fit the Touch Screen to wall The plastic casing of the touch screen consists of two halves The front cover contains the PCB board along with the LCD touch screen The back cover attaches to the wall as a mount...

Page 11: ...e cable hole and plug it into the touch screen f Align the bottom edge of the back base with the bottom inside of the front cover and the two side edges of the back base with the front cover g Gently push the front cover against the wall and make sure the back of front cover is flush against the wall And then push the front cover downwards with two figures holding the top side of the front cover w...

Page 12: ...ess will go back to the home screen from any setting pages a Touch on the home screen Figure 3 to enter Settings screen Figure 4 b On Settings screen touch button to show the keyboard for entering the password of installer settings Figure 5 c Enter the password of installer settings Figure 6 the default password is Polyaire NOTE The password is case sensitive Maximum length for the password is eig...

Page 13: ... touchpad address from 1 to 2 NOTE Each controller touch screen must have a unique address Two touch screens with the same address will cause communication problems between the main control module and the touch screens 7 1 2 Number of Groups in the System For the purpose of group status display and spill bypass zone calculation the system needs to know the total number of groups to be installed Th...

Page 14: ...r sensor has not been installed or the supply air sensor is faulty and the replacement sensor is not available immediately the system can still run by disabling the safety function b Highlight the high limit or low limit by touching the edit fields accordingly and then adjust them to the required value by touching or button Figure 10 The adjustable range of the high limit is from 45 C to 75 C and ...

Page 15: ...bedrooms as spill zones During sleep time if the air conditioner is on and spill zones are automatically forced to open the spill zones will be very cold or hot This may cause discomfort if bedrooms are used as spill zones When the spill set point is reached the main control module instructs zone 1 to open as spill zone If the first spill zone cannot satisfy the spill air control zone 2 will autom...

Page 16: ...e adjustable range is from 0 to 50 with 10 increments IMPORTANT DO NOT set spill bypass set point to 0 unless there is a permanent open zone used as spill zone Otherwise there will be no spill zone when all zones are closed and damage may be caused by high pressure build up inside ducts if air conditioner is running Figure 12 Figure 13 Figure 14 7 1 5 Installer Settings Password The password which...

Page 17: ...e flexibility of balancing the amount of airflow to each zone electronically Once the opening position of the damper is set the damper will only open to this position The default setting for each damper is 100 opening position and the adjustable range is between 10 and 100 The balancing settings can be conducted on the touch screen as below a In Installer Settings screen Figure 6 touch b The syste...

Page 18: ...and back to the home screen c Click the edit field to select the zone to be balanced the field will be highlighted then and buttons will appear Figure 19 d Touch or button to adjust the balance percentage e Touch button to accept the changes just made NOTE The balancing menu will display all 16 zones irrespective of the number of zones actually present in the system The balancing percentages of th...

Page 19: ...umber of days if it has been enabled for half year 182 days one year 365 two years 728 days respectively since the air conditioning system had been commissioned or serviced as shown in figure 26 The days in the Service screen will automatically reset to 1 after 728 days or can be manually changed The Service Reminder is disabled by default but can be enabled as follows a In the Installer Settings ...

Page 20: ...cker of the Main Control Module and the System Configuration Grouped Zones along with Named Groups Balancing and Installer details to table 1 2 3 and 4 respectively on page 11 and 12 of the User manual for future reference 7 6 Testing Damper On Off a Switch on the air conditioner b Enter the home screen of ZONETOUCH V2 c Touch the group buttons to turn groups on or off to check if the dampers are ...

Page 21: ... is displayed on the LCD screen Check if Spill status is displayed for the Group status in the home screen Opening other zones will rectify the error If all zones are turned on but the total opening percentage doesn t meet the required spill percentage then the SPILL warning message will be displayed Increasing the opening percentage of a few zones will resolve the issue Check spill set point No d...

Page 22: ...ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM Installation Manual 20 ...

Page 23: ...ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM Installation Manual 21 ...

Page 24: ...ZMZT2_INS_V1 1 POLYAIRE PTY LTD 11 13 WHITE ROAD GEPPS CROSS SOUTH AUSTRALIA 5094 TEL 08 8349 8466 FAX 08 8349 8446 www polyaire com au ...

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