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IDX-OM-V020

Chapter

Inspection record

IDFA60/70/80/90 Series

14.1

Inspection record

14-1

Chapter 14 Inspection record

14.1 Inspection record

We recommend keeping the inspection record for maintenance or service.

Product No.

Description

Contents of check

Date

Summary of Contents for IDFA60-23-A

Page 1: ...manual prior of using the air dryer Keep the manual readily available for reference This manual is intended to explain the installation and operation of the product Only those who have thorough unders...

Page 2: ...elating to systems This manual is intended to explain the installation and operation of the product Only people who understand the basic operation of the product through this manual or who install and...

Page 3: ...tation and installation 3 1 3 1 TRANSPORTATION 3 1 3 2 INSTALLATION 3 2 3 2 1 Environment 3 2 3 2 2 Anchorage 3 2 3 2 3 Air piping 3 3 3 2 4 Drain tube 3 4 3 2 5 Electrical wiring 3 5 3 3 CAUTIONS ABO...

Page 4: ...Option L 10 1 10 1 SAFETY INSTRUCTIONS FOR USE 10 1 10 2 SPECIFICATIONS 10 1 10 3 MOUNT THE HEAVY DUTY AUTO DRAIN 10 2 10 4 MAINTENANCE 10 2 Chapter 11 Option R 11 1 11 1 SAFETY INSTRUCTIONS FOR USE 1...

Page 5: ...ue to the protective equipment triggered after the power is recovered In this case turn off the switch of the product and reset the protection circuit referring to 6 2 Reset the Thermal relay and High...

Page 6: ...ting before taking actions Do not start the product in any trouble If failure occurs immediately stop the product and contact maintenance personnel or a person who has sufficient knowledge and experie...

Page 7: ...Chapter 1 Safety Instructions IDFA60 70 80 90 Series 1 2Hazard classifications Hazard Warning Labels 1 3 1 2 4 Positions of Hazard Warning labels Front Confirm the positions of the hazard warning lab...

Page 8: ...ront Structure of the product number W R 0001 2018 April W R 0001 Year Symbol Note Month Symbol Note Serial No 2018 2019 2020 2021 W X y Z Repeated from A to Z in alphabetical order 1 2 3 4 o P Q R Re...

Page 9: ...e of collected refrigerant Only personnel that have the required knowledge and experience about the equipment and incidental device should do the handle the refrigerant Only maintenance personnel or q...

Page 10: ...he particular products Compliance Requirements 1 The use of SMC products with production equipment for the manufacture of weapons of mass destruction WMD or any other weapon is strictly prohibited 2 T...

Page 11: ...ometer Indicates the temperature of refrigerant of low pressure side During normal operation it indicates in the green zone Thermal relay Thermal relay appears when the front panel is removed Refer to...

Page 12: ...OM V020 Chapter 2 Name and Function of Parts 2 1 Name and Function of Parts IDFA60 70 80 90 Series 2 2 Left ventilation grille air intake opening Dustproof filter Air intake for cooling Do not block v...

Page 13: ...let when transporting If they have to be mounted support the part with a bracket to avoid vibration during transportation Use the product in an appropriate manner and pay attention to safety particula...

Page 14: ...itions which make the product discharge static electricity Avoid locations where high frequencies occur Avoid locations where damage is likely to occur due to lightening Avoid installation on machines...

Page 15: ...the temperature of the place to install the air compressor to keep the temperature at 65 o C or lower When the pressure of the air source fluctuates a lot install an air tank Before piping flush the...

Page 16: ...e from having a rise in its piping Do not bend or crush the drain tube When installing the product take care not to place the product on the drain tube For piping the drain tube to the back of the dry...

Page 17: ...power from a stable place which is free from the effects of any surge Do not plug too many leads into a single socket It can cause a fire Supply power from a system with an emergency stop equipped To...

Page 18: ...the strain relief to connect to the terminal block refer to the label on the terminal block M3 5 Screw tightening torque 1 0 to 1 3N m M4 0 Screw tightening torque 1 4 to 2 0N m Do not touch any equi...

Page 19: ...is removed only open the bypass piping valve when compressed air is needed 2 Close the compressed air inlet and outlet valves 3 Ensure that the ball valve of the auto drain is opened 4 Remove the drai...

Page 20: ...IDX OM V020 Chapter 3 Transportation and installation 3 3 Cautions about Reinstallation IDFA60 70 80 90 Series 3 8...

Page 21: ...he ventilation outlet 3 Open the IN and OUT side valves slowly Ensure the bypass valve is completely closed Confirm that there is no air leakage 4 The fan keeps starting and stopping depending on the...

Page 22: ...upply There should be no leakage of compressed air Compressed air pressure temperature flow rate and ambient temperature are within the specifications of the product Confirm that drain comes out of th...

Page 23: ...upply parts become hot and will be applied with high voltage during operation Heat may cause burns or electric shock can result due to high voltage Even if the switch with lamp is turned off and the o...

Page 24: ...wl assembly 1 Turn off the switch with lamp 2 Shut off the earth leakage breaker of the power supply or remove the power supply plug from the socket 3 Fully close the valve at the compressed air IN an...

Page 25: ...of Du Pont 2 Return the cleaned element to the bowl assembly 3 Mount the bowl assembly to the body of the auto drain Rotate it until the lock button stops completely with a click Rotate the bowl assem...

Page 26: ...IDX OM V020 Chapter 5 Checks and Maintenance 5 2 Regular maintenance IDFA60 70 80 90 Series 5 4...

Page 27: ...ature is too high Improve the ventilation condition of the air compressor or lower the ambient temperature to decrease the discharge air temperature of the air compressor Install an aftercooler after...

Page 28: ...drain tube is not trapped or bent Check the auto drain Ensure that the ball valve is opened Keep the specified operating pressure range Large pressure fluctuation Install an air tank Avoid intermitte...

Page 29: ...s damaged Replace the bowl assembly Air leaks out from the gap between the internal assembly and drain cock Drain cock O ring is damaged Replace the bowl assembly Drainage or air continues blowing out...

Page 30: ...See Figure on the right 3 Make sure that the green bar appears in the display window of the thermal relay 4 Press the blue reset button Confirm that green bar is shown in the display window 5 Mount t...

Page 31: ...air pressure dew point 7 o C 318 432 693 954 Outlet air pressure dew point 10 o C 382 509 763 1 018 Inlet air pressure MPa 0 7 Inlet air temperature o C 35 Ambient temperature o C 25 Power supply volt...

Page 32: ...d by IPCC4 AR4 The value specified by Class 1 Act on Rational Use and Proper Management of Fluorocarbons JAPAN is R410A GWP 2090 Note 8 The maximum operating pressure is 1 0MPa as standard but it is p...

Page 33: ...8 365 849 390 81 IDFA80 R2 438 957 863 169 480 958 219 78 100 11 0 463 916 485 170 IDFA90 Anchor bolt location 355 704 745 330 390 849 890 365 Unit mm IDFA60 IDFA70 IDFA80 IDFA90 Hole diameter 13 Unit...

Page 34: ...load relay FM Fan motor MC Magnetic contactor PRS High pressure switch PRS2 Pressure switch ILS Switch with lamp THR Thermal relay C01 Capacitor for refrigerating compressor C11 Capacitor for fan moto...

Page 35: ...e fluorocarbon gas HFC in the refrigerant circuit is compressed by the compressor and cooled by the condenser to become liquid When passing through the capillary tube the HFC gas is regulated and its...

Page 36: ...IDX OM V020 Chapter 7 Documents 7 5 Air Refrigerant Circuit IDFA60 70 80 90 Series 7 6...

Page 37: ...3 Air piping Since cool air comes out from an outlet of air dryers carefully attach thermal insulation to the piping at air outlet and keep the piping length as short as possible in order to prevent...

Page 38: ...d from the air dryer Refrigerant Circuit The Fluorocarbon charged in the refrigerant circuit is compressed by the compressor and cooled by the condenser to become liquid Then going through the capilla...

Page 39: ...protected or insulated 9 2 Precautions for installation and handling 1 The epoxy resin minimizes the corrosion of the coated copper tubes against corrosive gas The corrosive cannot be completed preve...

Page 40: ...IDX OM V020 Chapter 9 Option C 9 2 Precautions for installation and handling IDFA60 70 80 90 Series 9 2...

Page 41: ...parts been expelled when being unscrewed There is the possibility of damaging the condenser during the auto drain maintenance Follow enduser procedures ensure safety of operator example Put on protec...

Page 42: ...ain tube Note 1 Apply sealant tape or sealant to fit the nipple Tightening torque 28 to 30N m Note 2 If the amount of drainage flowing into the heavy duty auto drain is small open the bleed valve grad...

Page 43: ...tivity current mA 30 All electrical work must be carried out in a safe manner by a qualified person in compliance with applicable national regulations Be sure to shut off the user s power supply Wirin...

Page 44: ...block refer to the label on the terminal block M3 5 Screw tightening torque 1 0 to 1 3N m M4 0 Screw tightening torque 1 4 to 2 0N m Do not touch any equipment other than the terminal block during wi...

Page 45: ...A resistance load 2A inductive load Minimum applicable load 20 VDC 3mA All electrical work must be carried out in a safe manner by a qualified person in compliance with applicable national regulations...

Page 46: ...tact operation signal and then disconnect the jumper wire from the remote terminal B terminal number 6 7 and connect the switch B contact stop signal Allow at least 3 minutes before restarting the dry...

Page 47: ...3 5 Screw tightening torque 1 0 to 1 3N m M4 0 Screw tightening torque 1 4 to 2 0N m Do not touch any equipment other than the terminal block during wiring 4 Mount the front panel back Refer to the Ch...

Page 48: ...c contactor MC2 Magnetic contactor for remote switch PRS High pressure switch PRS2 Pressure switch ILS Switch with lamp THR Thermal relay C01 Capacitor for refrigerating compressor C11 Capacitor for f...

Page 49: ...rm that the pressure gauge indicates zero Removing the auto drain with any air pressure remains could arise to unexpected accident such as parts been expelled when being unscrewed There is the possibi...

Page 50: ...following steps to perform maintenance 1 Close the ball valve 2 Press the test switch to release the residual pressure 3 Remove the strainer and clean it 4 Mount the strainer and open the ball valve T...

Page 51: ...ion record IDFA60 70 80 90 Series 14 1 Inspection record 14 1 Chapter 14 Inspection record 14 1 Inspection record We recommend keeping the inspection record for maintenance or service Product No Descr...

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Page 54: ...AN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2018 SMC Corporatio...

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