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１２

2-3 Recommended Circuit Design

Horizontal Mounting

Downward Mounting

Upward Mounting

<Air Circuit Diagram>

Recommended Pneumatic Equipment

Bore

Directional

valve

Brake

valve

Regulator

Tubing

Silencer

Speed

Controller

φ40

VFS24

□

0R

VFS21

□

0

AR425

Nylon

φ8/6

AN200-02

AS4000-02

φ50

VFS24

□

0R

VFS21

□

0

AR425

Nylon

φ10/7.5

AN200-02

AS4000-02

φ63

VFS34

□

0R

VFS21

□

0

AR425

Nylon

φ12/9

AN300-03

AS4000-03

φ80

VFS44

□

0R

VFS31

□

0

AR425

Nylon

φ12/9

AN300-03

AS420-03

φ100

VFS44

□

0R

VFS31

□

0

AR425

Nylon

φ12/9

AN400-04

AS420-04

＊

Please install the silencer responding to it necessary.

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Summary of Contents for CE2

Page 1: ...ONOSASHI KUN WITH BRAKE MODEL CE2 MONOSASHI KUN WITH BRAKE CEU2 CONTROLLER Read this operation manual carefully to understand before installation and operation Pay extra attention on the clause concer...

Page 2: ...Brake 5 2 Controller 5 3 Extension Cable 6 Part Identification 21 6 1 Monosashi kun with brake 6 2 Controller 7 Installation Wiring 22 7 1 Installation 7 1 1 Installation of Cylinder 7 1 2 Installati...

Page 3: ...3 Selection of Dip Switch 10 Driving 44 10 1 Setting of Origin Direction 10 2 Adjustment of Air Balance 11 Error Messages Countermeasures 45 11 1 Controller 11 2 Brake Unit s Life Span 12 Appendix 49...

Page 4: ...rson who decides the compatibility of the pneumatic system Pneumatic systems should be constructed after full review of the details of the products other than specifications and possibilities of failu...

Page 5: ...inimize the risk of human injury When a driven object or moving parts of a cylinder may cause the risk of human injury design a structure to avoid contact with human body 3 Securely tighten all statio...

Page 6: ...locked state the holding force maximum static load is the lock s ability to hold a static load that does not involve vibrations or shocks To ensure braking force the maximum load must be set as descr...

Page 7: ...e solenoid valve The shorter the distance from the cylinder the shorter the overrun amount will be and stopping accuracy will be improved 4 Allow at least 0 5 seconds from a locked stop intermediate s...

Page 8: ...es when piping and fittings are screwed in Leave 1 5 to 2 threads when seal tape is used Lubrication Caution 1 Lubrication of cylinder This cylinder is pre lubricated and can be used without lubricati...

Page 9: ...check Check regularly that the products do not operate with failures unsolved Check should be done by trained and experienced operators 2 Dismantling of product and supply exhaust of compressed air Be...

Page 10: ...ping position from setting position 2 Equipped Function with Retries If stopping position deviates from setting position s tolerance retries function will execute to revise the brake point Program P1...

Page 11: ...gh air balance and brake to lock the movement While brake applies the combination of spring and pneumatic locking method 5 Position is determined when positioning falls on the setting tolerance range...

Page 12: ...orking at the same YES Whether retries function is still workable without any problem NO If retries problem arises please reminded not to use the cylinder YES NO Whether determined position matches th...

Page 13: ...s from other power line YES Whether there is coolant oil air dust or others Whether there is protection such as cover for cylinder NO Wear or damage on sensor packing etc will lead to failure of cylin...

Page 14: ...2 2 System Configuration...

Page 15: ...gulator Tubing Silencer Speed Controller 40 VFS24 0R VFS21 0 AR425 Nylon 8 6 AN200 02 AS4000 02 50 VFS24 0R VFS21 0 AR425 Nylon 10 7 5 AN200 02 AS4000 02 63 VFS34 0R VFS21 0 AR425 Nylon 12 9 AN300 03...

Page 16: ...hod PTP Point To Point Control Axes One Axis Position Setting Method Key Input to Controller Position Setting Range 9999 9mm Min Setting Range 0 1mm Memory 8kbyte Static RAM 5 Year Battery Backup Min...

Page 17: ...C12V 24V 10 ripple less than 1 Current Consumption 50mA MAX Resolution 0 1mm pulse Accuracy 0 2mm Output Type Open Collector 26 4V 35mA Output signal Phase A B with Differential Output Max Response Sp...

Page 18: ...700 1200 950 50 25 800 25 650 1150 900 63 25 800 25 650 1150 900 80 25 750 25 600 1100 900 100 25 750 25 600 1100 850 Range of manufacturable stroke Standard stroke mm Tube Bore mm Standard Stroke J...

Page 19: ...Cable CE1 R Length of Cable Postscript Connector s Connection 05 5m 10 10m 15 15m 20 20m None Extension Cable C Extension Cable Connector Symbol Core Wire Color A White B Yellow C D Brown Blue E Red F...

Page 20: ...5 External Dimension Drawing 5 1 Monosashi kun with Brake...

Page 21: ......

Page 22: ...5 2 Controller...

Page 23: ...5 3 Extension Cable...

Page 24: ...ead Cover Cushion Valve Connector Cable External Input Terminal Sensor Input Terminal AC Power Supply Input Terminal Earth Terminal DC Input Terminal Valve Output Terminal External Output Terminal Mod...

Page 25: ...rail 2 Prevent from direct shining of sun high or low temperature s environment Operating temperature range 0 50 3 Do not utilize it at high humidity s environment Operating humidity range 25 85 4 Ke...

Page 26: ...e cable with power line to prevent from the occurring of noise 3 When cable is necessary to have U bend set the bending radius to be above 25mm Bending Ability According to drawing shown below life sp...

Page 27: ...7 3 Input Signal Wiring 7 3 1 Input Signal Wiring Diagram...

Page 28: ...stopped position Note Please note that Err5 operating error will arise if the stopping position after pausing is less than 5mm away from setting point Emergency Stop During positioning the input of t...

Page 29: ...own below 7 3 4 OUTPUT s Wiring Output signal consists of 4 signals Together with 5V photo coupler is insulated from the 4 output Signal s name Position Detected Origin Calculated Program End Error Ma...

Page 30: ...A 0 50 Solenoid Output s internal Circuit is shown below 7 3 6 Sequencer Due to wiring between controller and sequencer setting of pulse width to be 50msec in program does not ensure the output pulse...

Page 31: ...2 0 sec max to resume operation 2 Timing from stopping till output is the preset timing t1 preset data P7 3 Refer to P 27 7 3 6 Sequencer Input Reset Homing 3 SetHome Man l Auto Start Program Selecti...

Page 32: ...election before inputting START signal 1 Timing from stopping till output is 0 2sec max 2 Refer to P 27 7 3 6 Sequencer Input Reset Homing SetHome Man l Auto Start Program Selection Man l Man l Output...

Page 33: ...during Auto Mode motion will stop 1 Timing from stopping till output is 0 2sec max 2 Refer to P 27 7 3 6 Sequencer Input Reset Homing SetHome Man l Auto Start Program Selection Man l Man l Output Dri...

Page 34: ...l not take effect too Despite software determines origin manual operation will be executed 1 Timing from stopping till output is 0 2sec max Input Reset Homing SetHome Man l Auto Start Program Selectio...

Page 35: ...g from stopping till output is the preset timing t1 preset data P7 2 Refer to P 27 7 3 6 Sequencer Input Reset Homing SetHome Man l Auto Start Man l Man l Pause Output Driving Driving Brake Origin Det...

Page 36: ...ration Pause is effective less 1 Timing from stopping till output is 0 2sec max Input Homing SetHome Man l Auto Start Program Selection Man l Man l Pause Output Driving Driving Brake Origin Determined...

Page 37: ...hat error output Emergency Stop is also effective at Manual mode 1 Timing from stopping till output is the preset timing t1 preset data P7 2 Timing from stopping till output is 0 2sec max Input Homing...

Page 38: ...ted 1 Timing from stopping till output is 0 2sec max 2 Refer to P 27 7 3 6 Sequencer Input Reset Homing SetHome Man l Auto Start Program Selection Program No1 Program No2 Man l Man l Output Driving Dr...

Page 39: ...will be 9 99s After inputting the homing returning to origin s signal if sensor does not receive any signal within t1 situation whereby the cylinder stops this reflects homing is achieved Setting of r...

Page 40: ...blinking Next enter the desired tolerance value as in above mentioned method The maximum possible input value is 9 9mm Reference With input of tolerance 1 0 any point fall between the set point 1 0 wi...

Page 41: ...TE to switch to the next input condition The display will indicate PRG STEP P5 and the current load rate which is blinking Next enter correct load rate Calculation Load Cylinder Pushing Force 100 Sett...

Page 42: ...lay will indicate PRG STEP P8 and present operating error detection time Next enter desired operating error detection time The setting range is 0 9 99sec 1 unit as 10msec Set the data with taking into...

Page 43: ...ess either READ or WRITE to proceed to next stage The display End will be replaced by 0000 0 leading to the input STEP 1 Input first setting position into STEP 1 Then press WRITE to proceed to STEP 2...

Page 44: ...e input STEP 1 Press LEFT 2 times Blinking is shifted to 0 the first decimal point Press UP 5 times to set value of 5 Press WRITE one time Press LEFT 3 times to shift the blinking cursor Press UP 3 ti...

Page 45: ...o enter into program STEP 4 which is the end of program 1 Press END to end the program setting for program 1 Program 1 s programming ends Set the program no to 8 through UP to PRG 8 Press WRITE 2 time...

Page 46: ...E to enter input STEP 3 which is the end of program 8 Press END to the program setting for program 8 Program 8 s programming ends 9 2 2 Confirmation of Input Data Turn the controller switching mode to...

Page 47: ...is activated ON means brake is in releasing state If power supply of controller is cut off the brake will be in clamping state Note Please take note at piping which may lead to opposite setting No 3 T...

Page 48: ...rmeasure After resetting if error occurs again ROM RAM may have faulty Change ROM RAM Err3 Battery Error Content During initial checkout battery voltage less than 3 2V Input data can only be retained...

Page 49: ...ram 2 Verify whether AC100V s deviation is within the tolerance level 15 AC85 115V 3 Verify the power supply AC100V has been toggled within 20ms 4 Check whether controller s FG frame ground is being c...

Page 50: ...ut Verify selected program wiring or sequence of program inputted After the occurring of Err42 program will be deleted Please re enter program Err8 Homing Error Content When dip switch No 1 is set ON...

Page 51: ...lution Reset or Retry Countermeasure If error re occurs change the controller Err12 Operating Error Solution Press either ON or RESET Countermeasure Ensure there is no twist at guide During the moveme...

Page 52: ...Cylinder Stroke P2 Tolerence P3 Retries P4 Bore Size P5 Load Rate P6 No of Brake Operation P7 Origin Confirmation Time P8 Err12 s Confirmation Time No Setting No 1 OFF ON No 2 OFF ON No 3 OFF ON No 4...

Page 53: ...Program Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 9 10 11 12 13 14 15 16...

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