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HGM8151 Genset Parallel Controller User Manual Page 59 of 66

16.9

DEUTZ EMR2

Table 32 F Connector

Terminals of controller

F connector

Remark

Fuel relay output

Expand 30A relay, battery
voltage of 14 is supplied by
relay. Fuse is 16A

Start relay output

Connect to starter coil directly

Connect to battery negative pole

CAN GND

CAN

communication

shielding

line

(connect with controller’s terminal only)

CAN(H)

Impedance 120Ω connecting line

recommended

CAN(L)

Impedance 120Ω connecting lin

e is

recommended

Engine type: VolvoEDC4.

16.10

JOHN DEERE

Table 33 21-pin Connector

Terminals of controller

21 pins connector

Remark

Fuel relay output

G, J

Start relay output

CAN GND

CAN

communication

shielding

line

(connect with controller’s

terminal only)

CAN(H)

Using impedance 120Ω connecting line

CAN(L)

Using impedance 120Ω connecting line

Engine type: John Deere.

16.11

MTU MDEC

Suitable for MTU engines, 2000 series, 4000series.

Table 34 X1 Connector

Terminals of controller

X1 connector

Remark

Fuel relay output

BE1

Start relay output

BE9

CAN GND

CAN

communication

shielding

line

(connect with one terminal only)

CAN(H)

Using impedance 120Ω connecti

ng line

CAN(L)

Using impedan

ce 120Ω connecting line

Engine type: MTU-MDEC-303.

Summary of Contents for HGM8151

Page 1: ...HGM8151 GENSET PARALLEL CONTROLLER USER MANUAL...

Page 2: ...ING CONNECTION 22 7 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS 25 7 1 CONTENTS AND SCOPES OF PARAMETER SETTING 25 7 2 DEFINED CONTENTS OF PROGRAMMABLE OUTPUT PORTS 35 7 2 1 DEFINED CONTENTS OF...

Page 3: ...INS QSX15 CM570 56 16 5 CUMMINS GCS MODBUS 57 16 6 CUMMINS QSM11 57 16 7 CUMMINS QSZ13 58 16 8 DETROIT DIESEL DDEC III IV 58 16 9 DEUTZ EMR2 59 16 10 JOHN DEERE 59 16 11 MTU MDEC 59 16 12 MTU ADEC SMA...

Page 4: ...cluding photocopying or storing in any medium by electronic means or other without the written permission of the copyright holder Applications for the copyright holder s written permission to reproduc...

Page 5: ...Symbol Instruction NOTE Highlights an essential element of a procedure to ensure correctness CAUTION Indicates a procedure or practice which if not strictly observed could result in damage or destruct...

Page 6: ...t and remote communication function Utilizing the GOV Engine Speed Governor and AVR Automatic Voltage Regulator control function the controller is able to synchronize and share load automatically it c...

Page 7: ...water temperature oil pressure engine speed fuel consumption and so on of genset but also control start stop raising speed and speed droop via CAN BUS port need controller with CAN BUS port Suitable...

Page 8: ...d start stop generator can be set as start genset once a day week month whether with load or not Can be used as indicator only indicate and alarm relay without action With maintenance function Actions...

Page 9: ...ut Fuel Relay Output 16A DC28V power supply output Flexible Relay Output 1 7A DC28V power supply output Flexible Relay Output 2 7A DC28V power supply output Flexible Relay Output 3 7A DC28V power supp...

Page 10: ...eys Description Stop Stop running generator in Auto Manual mode Lamp test press at least 3 seconds Reset alarm in stop mode During stopping process press this button again to stop generator immediatel...

Page 11: ...AIN DISPLAY Main screen show pages use to scroll the pages and to scroll the screen Main Screen including as below Part of status display Gen voltage frequency Load current active power reactive power...

Page 12: ...rator manual according to SPN alarm code Event log Make records about all start stop events shutdown alarm trip and stop alarm manual auto start or stop and the real time when alarm occurs and genset...

Page 13: ...t during commissioning when to commissioning and select the mode after commissioning manual mode auto mode and stop mode Clear users accumulation Can clear total run time A and B total electric energy...

Page 14: ...nder frequency under voltage alarms are inhibited When this delay is over warming up delay is initiated if configured 8 When warming up delay is over if generator state is normal its indicator will be...

Page 15: ...l transfer procedures Users can control the loading transfer of ATS via pressing button to switch on or off Closing Operation During genset normal running press if generator voltage and frequency have...

Page 16: ...nset voltage has fallen below the pre set value it will initiate a warning alarm 8 Gen Over Current When the controller detects that the genset current has exceeded the pre set value and the action se...

Page 17: ...elect Warn it will initiate a warning alarm 26 Flexible Sensor 1 High When the controller detects that the sensor 1 value has exceeded the pre set upper limit value it will initiate a warning alarm 27...

Page 18: ...ate a shutdown alarm 4 Loss of Speed Signal When the controller detects that the engine speed is 0 and the action select Shutdown it will initiate a shutdown alarm 5 Gen Over Frequency When the contro...

Page 19: ...iate a shutdown alarm 22 Flexible Sensor 1 High When the controller detects that the sensor 1 value has exceeded the pre set upper limit value it will initiate a shutdown alarm 23 Flexible Sensor 1 Lo...

Page 20: ...When count down time is 0 and the action select Trip and Stop it will initiate a trip and stop alarm 3 Reverse Power If reverse power detection is enabled when the controller detects that the reverse...

Page 21: ...Alarm No Type Description 1 Gen Over Current When the controller detects that the genset current has exceeded the pre set value and the action select Trip it will initiate a trip alarm 2 Reverse Power...

Page 22: ...Connected with B via emergency stop button 4 Fuel relay 1 5mm2 B is supplied by 3 points rated 16A 5 Crank 1 5mm2 B is supplied by 3 points rated 16A Connected to starter coil 6 Aux output 1 1 5mm2 B...

Page 23: ...r connect to earth at GOV end 30 GOV A 0 5mm2 31 AVR B 0 5mm2 Shielding line is recommended Shielding layer connect to earth at AVR end 32 AVR A 0 5mm2 33 RS485 COM GND Impedance 120 shielding wire is...

Page 24: ...2 Ground connected is active B Details see table 14 56 Aux sensor 1 1 0mm2 Connect to temperature oil pressure or fuel level sensors Details see table 15 57 Aux sensor 2 1 0mm2 58 Oil pressure 1 0mm2...

Page 25: ...set when starting 8 Warming Up Time 0 3600 s 30 Warming up time between genset switch on and high speed running 9 Cooling Time 0 3600 s 60 Radiating time before genset stop after it unloads 10 Stop Id...

Page 26: ...tage of rated voltage of battery delay value default 60s and return value over voltage default 115 and under voltage default 90 also can be set 13 Battery Under Volts Alarm 0 200 85 14 Charge Alt Fail...

Page 27: ...y 0 200 90 Setting value is percentage of generator rated frequency When generator frequency under load frequency it won t enter normal running 7 Volt Trans PT 0 1 0 0 Disable 1 Enable 8 Over Volt Shu...

Page 28: ...8 Imbalance Current 0 1 0 0 Disable 1 Enable 9 Loss of Excitation 0 200 20 Setting value is percentage of generator rated reactive power Delay value default 5s and action default trip can be set Swit...

Page 29: ...arn when sensor temperature higher than this value Detecting only after safety delay is over The delay value default 5s and return value default 93 also can be set 5 Low Temp Warn 0 1 0 0 Disable 1 En...

Page 30: ...s Setting 0 55 27 Low oil pressure shutdown 2 Active Type 0 1 0 0 Closed to active 1 Open to active Digital Input Port 3 1 Contents Setting 0 55 26 High temperature shutdown 2 Active Type 0 1 0 0 Clos...

Page 31: ...55 15 Reserved 2 Active Type 0 1 0 0 Closed to active 1 Open to active Relay Output Ports Relay Output Port 1 1 Contents Setting 0 299 44 Generator OK 2 Output Type 0 1 0 0 Normally open 1 Normally cl...

Page 32: ...quency and enable it greater than Bus frequency 7 MSC ID 0 31 1 It is the ID mark of the MSC communication internet MSC ID of the communication network should be unique 8 MSC Priority 0 31 0 Smaller v...

Page 33: ...1 0 0 Disable 1 Enable 3 Loading Action 0 2 1 0 None 1 Adjust to Rated Frequency 2 Adjust to Center Point 4 Center Voltage SW1 0 10 0 0 Default central voltage 0V 5 Voltage Range SW2 0 10 0 2 0 Defau...

Page 34: ...load frequency 4 Mains Volt Trans PT 0 1 0 0 Disable 1 Enable 5 Mains Over Voltage 0 200 105 Setting value is percentage of mains rated volt Delay value default 0 1s and alarm action default trip and...

Page 35: ...Action when warning shutdown trips Can be connected to announciator externally When alarm mute configurable input port is active it can remove the alarm 19 Louver Control Action when genset starting a...

Page 36: ...power 42 Speed Raise Pulse Active 0 1s when controller entered warming up delay used for control part of ECU raising to normal speed 43 Crank Success Close when detects a successful start signal 44 G...

Page 37: ...s 1 16 are active 97 98 Reserved 99 Emergency Stop Action when emergency stop alarm 100 Fail to Start Action when failed start alarm 101 Fail to Stop Action when failed stop alarm 102 Under Speed Warn...

Page 38: ...essure shutdown 145 Oil Pressure Open Circuit Action when oil pressure sensor is open circuit 146 Reserved 147 Low Fuel Level Action when controller has low oil level alarm 148 Reserved 149 Reserved 1...

Page 39: ...e defined output period is not outputting 7 2 3 DEFINED COMBINATION OUTPUT Defined combination output is composed by 3 parts or condition output S1 S2 and condition output S3 S1 or S2 is TRUE while S3...

Page 40: ...n input is active 4 60Hz Active Use for CANBUS engine and it is 60Hz when input is active 5 Lamp Test All LED indicators are illuminating when input is active 6 Panel Lock All buttons in panel is inac...

Page 41: ...running normal when input is inactive genset will stop automatically 30 Manual Start Auxiliary In Auto mode when input is active genset will start automatically when input is inactive genset will stop...

Page 42: ...nce Curve 2 Custom 4 20mA curve 3 VDO 4 CURTIS 5 VOLVO EC 6 DATCON 7 SGX 8 SGD 9 SGH 10 PT100 11 SUSUKI 12 PRO 13 15 Reserved Defined resistance s range is 0 6 k default is SGX sensor 2 Pressure Senso...

Page 43: ...ely We recommend that engine oil pressure should be using with speed sensor and generator frequency together in order to make the starter motor is separated with engine immediately and can check crank...

Page 44: ...tion of too high as well as too low will happen 2 When setting the warning alarm please set the correct return value otherwise maybe there is abnormal alarm When setting the maximum value the return v...

Page 45: ...user can adjust it in curve type When input the sensor curve X value resistor must be input from small to large otherwise mistake occurs If select sensor type is set as none sensor curve is not workin...

Page 46: ...ase refer to HGM9500 Parallel Plan List for more information on GOV and AVR settings 10 2 STEP 2 MANUAL PARALLEL OPERATION OFF LOAD 1 Manually close parallel sets check whether the units parallel sync...

Page 47: ...at the same time the first module to reach load condition closes first when other modules reach load condition they synchronize one by one After that the modules monitors the load If load value falls...

Page 48: ...AL APPLICATION Fig 3 HGM8151 3P4W Typical Application Diagram NOTE Fuse F1 min 2A max 20A Fuse F2 max 32A Users should select suitable fuse depend on practical application Fig 4 3 Phase 3 Wire Typical...

Page 49: ...i genset Parallel Application NOTE Mains parallel function for HGM8151 controller can be selected via configurable input port In mains parallel mode generator will run in parallel with mains and it wi...

Page 50: ...HGM8151 Genset Parallel Controller User Manual Page 50 of 66 12 POWER MANAGEMENT MODE Power management mode can be selected via configurable input ports Fig 9 Power Management Mode Flowchart...

Page 51: ...f NEL manual trip input is active earthed failing edge is active NEL1 will trip without delay If NEL manual trip input is active again NEL2 will trip If NEL manual trip input is active the third time...

Page 52: ...apply for 2 cores shielding line The shielding layer should connect to No 16 terminal in controller while another side is hanging in air The else two signal wires are connected to No 17 and No 18 term...

Page 53: ...SMS order and pass back corresponding operations information Controllers only execute the orders by pre set Table 18 SMS Orders List No SMS Orders Pass back Information Description 1 SMS GENSET GENSE...

Page 54: ...e inhibit boot NOTE Its national and area s cods must be added e g China 8613666666666 NOTE When sending orders users need to follow SMS orders in above form and all the letters must be capital NOTE P...

Page 55: ...hielding line connect with ECU terminal only CAN H SAE J1939 signal Impedance 120 connecting line is recommended CAN L SAE J1939 return Impedance 120 connecting line is recommended Engine type Cummins...

Page 56: ...ne connect with ECU terminal only CAN H A Using impedance 120 connecting line CAN L B Using impedance 120 connecting line Engine type Cummins ISB 16 4 CUMMINS QSX15 CM570 It is suitable for CM570 engi...

Page 57: ...D SUB Connector 06 Terminals of controller D SUB connector 06 Remark RS485 GND 20 CAN communication shielding line connect with ECU terminal only RS485 21 Using impedance 120 connecting line RS485 18...

Page 58: ...or 0 1s during high speed warming of controller via external expansion relay CAN GND CAN communication shielding line connect with controller s this terminal only CAN H 1 Using impedance 120 connectin...

Page 59: ...ngine type VolvoEDC4 16 10 JOHN DEERE Table 33 21 pin Connector Terminals of controller 21 pins connector Remark Fuel relay output G J Start relay output D CAN GND CAN communication shielding line con...

Page 60: ...terminal only CAN H X4 1 Using impedance 120 connecting line CAN L X4 2 Using impedance 120 connecting line Engine type MTU ADEC 16 13 MTU ADEC SAM MODULE It is suitable for MTU engine with ADEC ECU7...

Page 61: ...of controller B1 connector Remark Fuel relay output 3 Start relay output Connect to starter coil directly CAN GND CAN communication shielding line connect with controller s terminal only CAN H 9 Using...

Page 62: ...t with controller s terminal only CAN H 12 Using impedance 120 connecting line CAN L 13 Using impedance 120 connecting line Engine type VolvoEDC4 16 18 VOLVO EMS2 Volvo Engine types are TAD734 TAD940...

Page 63: ...le 46 Engine 2 pin Port Battery Engine 2 pins Remark Battery negative 1 Wire diameter 2 5mm2 Battery positive 2 Wire diameter 2 5mm2 Engine type BOSCH 16 20 WEICHAI It is suitable for Weichai BOSCH co...

Page 64: ...ntroller It can be connected to the monitoring equipment directly using network cable or via switchboard 3 The communication between the controller and monitoring equipment is carried out using TCP Mo...

Page 65: ...ons High water temperature alarm after crank disconnect Check the temperature sensor and its connections Shutdown alarm in running Check related switch and its connections according to the information...

Page 66: ...f 66 Symptoms Possible Solutions ECU warning or stop Get information from LCD of alarm page If there is detailed alarm check engine according to description If not please refer to engine manual accord...

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