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FY303 - Operation, Maintenance and Instructions Manual

REMOTE HALL SENSOR

1.4

Figure 1.1 - FY303 Dimensional Drawing

LO
C

ROTATY
MAGNET

VALVE STEM

POSITIONER

ROTATY
MAGNETY
BRACKET

POSITIONER
BRACKET

M6x1 SCREWS
(4 PLACES)

Figure 1.2 - Positioner on Rotary Actuator

NOTE

Included in the package content the

centralizer device of rotary magnet.

See figure 1.13.

Summary of Contents for fy303

Page 1: ...OPERATION MAINTENANCE AND INSTRUCTION MANUAL Profibus PA Valve Positioner JUL 16 F Y 3 0 3 M E...

Page 2: ...web www smar com contactus asp www smar com Specifications and information are subject to change without notice Up to date address information is available on our website smar...

Page 3: ...f the network not loosing time Thus high closed loop performance is achieved Using Profibus technology with its capability to interconnect several devices very large control schemes can be constructed...

Page 4: ...l are allowed to participate in the activities of mounting electrical connection startup and maintenance of the equipment Qualified personnel are understood to be the persons familiar with the mountin...

Page 5: ...0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 503 TRANSDUCER BLOCK 3 1 HOW TO CONFIGURE A TRANSDUCER BLOCK 3 1 FUNCTIONAL DIAGRAM OF THE POSITIONER...

Page 6: ...DIRECTIVE INFORMATION A 1 HAZARDOUS LOCATIONS GENERAL INFORMATION A 1 HAZARDOUS LOCATIONS APPROVALS A 2 CSA CANADIAN STANDARDS ASSOCIATION A 2 FM APPROVALS FACTORY MUTUAL A 2 NEMKO NORGES ELEKTRISKE...

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Page 9: ...ed by a humidity proof coating but frequent exposures to humidity may affect the provided protection It is also important to keep the covers tightened in place Every time they are removed the threads...

Page 10: ...eriodic cleaning of such filters each 6 months or less case the air instrument quality is not good Air supply pressure to the FY303 shall be between 1 4 bar 20 psi and 7 bar 100 psi In case such requi...

Page 11: ...SCREWS 2 PLACES 0 25 22 13 39 0 87 0 51 ROTARY MAGNET VALVE POSITIONER All dimensions are in mm 1 54 in THREADS FOR SCREWS M6x1 4 PLACES INPUT PRESSURE 1 8 27 NPT OUTPUT PRESSURE 2 1 8 27 NPT OUTPUT P...

Page 12: ...Figure 1 1 FY303 Dimensional Drawing LOCK ROTATY MAGNET VALVE STEM POSITIONER ROTATY MAGNETY BRACKET POSITIONER BRACKET M6x1 SCREWS 4 PLACES Figure 1 2 Positioner on Rotary Actuator NOTE Included in t...

Page 13: ...SCREWS 4 PLACES LINEAR MAGNET VALVE YOKE VALVE STEM CENTRALIZER DEVICE LINEAR MAGNET BRACKET POSITIONER BRACKET Figure 1 3 Positioner on Linear Actuator NOTE Included in the package content the centra...

Page 14: ...screw To release the cover rotate the locking screw clockwise The wiring block has screws on which fork or ring type terminals can be fastened Figure 1 4 Cover Locking and Housing Rotation Set Screw F...

Page 15: ...ed and sealed accordingly Should other certifications be necessary refer to the certification or specific standard for installation limitations The Figure 1 6 Conduit Installation Diagram shows the co...

Page 16: ...he Fieldbus is in an area requiring intrinsic safety a barrier must be inserted on the trunk between the power supply and the DP PA coupler when it is Non Ex type Use of SB302 is recommended Jumper Co...

Page 17: ...pressure should always be kept on Recommendations for an Instrument Air System Instrument air quality shall be superior to that of industrial compressed air Humidity airborne particles and oil may im...

Page 18: ...dels Magnet Centralizer Device NOTE Centralizer device of linear magnet is used for all type of linear bracket NOTE Centralizer device of linear magnet is used only for universal rotary bracket Figure...

Page 19: ...ources of induction and or magnetic interference The cable supplied by Smar is shielded for excellent protection against electromagnetic interference but despite this protection avoid the cable sharin...

Page 20: ...FY303 Operation Maintenance and Instructions Manual 1 12...

Page 21: ...ing an increase in pressure in the pilot chamber this is called the pilot pressure The pilot pressure is too low with flowing capacity and for this reason it must be amplified in the servo section The...

Page 22: ...FY303 Operation Maintenance and Instructions Manual 2 2 Functional Description Electronics Refer to the block diagram The function of each block is described below Figure 2 2 FY303 Block Diagram...

Page 23: ...ata there is a RAM The data in the RAM is lost if the power is switched off however the device also has a nonvolatile EEPROM where data that must be retained is stored Examples of such data are calibr...

Page 24: ...lable on the Function Blocks Instruction Manual Transducer Blocks These are responsible for the interface between the function blocks and the FY303 output channel hardware Output transducer block It i...

Page 25: ...The display simultaneously shows readout and some other information Normal displaying is interrupted when the magnetic tool is placed in orifice marked as Zero and the indicator MD is showed on the d...

Page 26: ...FY303 Operation Maintenance and Instructions Manual 2 6...

Page 27: ...locks that use the data It also insulates the function block from the manufacturer specific characteristics of certain hardware By accessing the hardware the transducer block can get data from I O or...

Page 28: ...FY303 Operation Maintenance and Instructions Manual 3 2 Functional Diagram of the Positioner Transducer Block Figure 3 1 Functional Diagram of the Positioner Transducer Block...

Page 29: ...own 253 Special FEEDBACK_VALUE The actual position of the final control element in units of OUT_SCALE POSITIONING_VALUE The actual command variable for the final control element in units of OUT_SCALE...

Page 30: ...alue assign new indexes and decrement CHARACT_NUMBER 5 insert point Charact Input Value relevant optional sort records with increasing Charact Input Value assign new indexes Increment CHARACT_NUMBER 6...

Page 31: ...The secondary value related to the sensor SECONDARY_VALUE_UNIT The engineering units to be used with the secondary value C 1001 CAL_TEMPERATURE The temperature value used to calibrate the temperature...

Page 32: ...t Detected and Output Module Not Initialized 24 Travel Limit Exceeded and Temperature Out of work range 26 Travel Limit Exceeded and Temperature Out of work range and Output Module Not Initialized 28...

Page 33: ...t S 4 r C a 10 ACT_STROKE_TIME_INC Simple Float S 4 r C a 17 TAB_ENTRY 1 1 1 1 1 1 18 TAB_X_Y_VALUE 1 1 1 1 1 1 19 TAB_MIN_NUMBER 1 1 1 1 1 1 20 TAB_MAX_NUMBER 1 1 1 1 1 1 21 TAB_ACTUAL_NUMBER 1 1 1 1...

Page 34: ...67 ADD_GEAR_MAN Simple OctetString S 16 r w C a 68 ADD_GEAR_ID Simple OctetString S 16 r w C a 69 ADD_GEAR_INST_DATE Simple OctetString S 16 r w C a 70 AIR_TO Simple Unsigned8 N 1 r w C a Open 71 CAL_...

Page 35: ...float S 4 r C a 104 PIEZO_ANALOG_VOLTAGE Record DS 33 D 5 r C a 105 POT_DC simple Unsigned8 N 1 r w C a 128 106 MAIN_LATCH simple Unsigned8 S 1 r w C a 12 107 XD_ERROR simple Unsigned8 S 1 r C a 0x10...

Page 36: ...ACTUATOR_MAN 61 VALVE_TYPE 62 ACTUATOR_TYPE 63 ACTUATOR_ACTION 64 VALVE_SER_NUM 65 ACTUATOR_SER_NUM 66 ADD_GEAR_SER_NUM 67 ADD_GEAR_MAN 68 ADD_GEAR_ID 69 ADD_GEAR_INST_DATE 70 AIR_TO 71 CAL_POINT_HI...

Page 37: ...DIGITAL_HALL_VALUE 97 HALL_COMPESATED 98 HALL_OFFSET_CONTROL 99 READ_HALL_CAL_POINT_HI 100 READ_HALL_CAL_POINT_LO 101 DA_OUTPUT_VALUE 102 USER_DA_CAL_POINT_HI 103 USER_DA_CAL_POINT_LO 104 PIEZO_ANALOG...

Page 38: ...POSD CKECKBACK RCASIN RCASOUT RCASIN RCASOUT CKECKBACK SP READBACK RCASIN RCASOUT POSD CHECKBACK See below a typical example with the necessary steps to the integration of a FY303 device in a PA syst...

Page 39: ...CD display using the local adjustment Enter into the local adjustment and select one of LCDs for example LCD_2 then select TRD block and adjust the PRMT parameter to 114 relative index of this paramet...

Page 40: ...an change closing time of the valve in seconds and Configurable seconds to full span change opening time of the valve in seconds Servo Control Parameters The gain and reset depend on valve type The ac...

Page 41: ...table in the device influences the measurement algorithms of the device Therefore an indication of a starting and an endpoint is necessary The TAB_OP_CODE controls the transaction of the table The de...

Page 42: ...er is the rangeability of the valve The rangeability of the valve may be found in the manufacturer s documentation The options for applied flow characterization are LINEAR TABLE EP25 EP33 EP50 QO25 QO...

Page 43: ...a function block used by devices that work as output elements in a control loop like valves actuators positioners etc The AO block receives a signal from another function block and passes its results...

Page 44: ...ration The unit and scale for the output will be the same for the transducer block Note that the allowed units are rad mm Selecting Advanced Settings page the user can set the fail safe conditions Fig...

Page 45: ...for AO Using Feedback page the user can monitor and check all values related between the analog block and the transducer block Figure 3 10 FY303 Simatic PDM Online Configuration Feedback for AO Infor...

Page 46: ...select Calibration where we have the options Lower Upper Self Calibration and Temperature Choosing Lower Upper the user has the window Figure 3 11 FY303 Simatic PDM Calibration Lower Upper After press...

Page 47: ...er can make the correction until the right position is reached If the calibrated position is correct press No and a new warning appears After user confirmation the positioner comes to the normal opera...

Page 48: ...ve a new window that allows him to enter the desired value for the new calibrated point for the upper position Write 100 in new value For FY303 it should be always 100 After entering the desired valve...

Page 49: ...temperature sensor located at the body of positioner in order to improve the accuracy of temperature measurement done by its sensor The range accepts from 40 C to 85 C The parameter SECONDARY_VALUE i...

Page 50: ...interface the user can see the steps of this procedure in If the procedure gets success we got the following status of Self Calibration OK We can have the following options for the status calibration...

Page 51: ...iagnosis windows according to the window below Figure 3 14 FY303 Settings This value describes the set value for hardware compensation It is an automatic calculated value It is suitable that the user...

Page 52: ...to the configured rate for closing and opening Temp The user can verify the maximum and minimum temperature Reversals stroke we have the possibility to verify both values according to the movement of...

Page 53: ...ning Parameters setting The interface between the users is described very detailed on Programming Using Local Adjustment It is significantly the resources on this transducer display also all the Serie...

Page 54: ...l Point Place This is the number of digits after the decimal point 0 to 3 decimal digits Set Access Permission The access allows the user to read in the case of the Monitoring option and to write when...

Page 55: ...Permission equal to monitoring then this last parameter will be shown at the LCD F Figure 3 19 Parameters for Local Adjustment Configuration Always on the LCD interface will be shown two parameters at...

Page 56: ...be displayed during approximately 5 seconds after the user removes the magnetic tool from S By placing the magnetic tool in Z the user will be able to access the local adjustment monitoring tree Brows...

Page 57: ...OTE Codes for XD_ERROR 16 Default Value Set 22 Out of Range 26 Invalid Calibration Request 27 Excessive Correction Programming using Local Adjustment Figure 3 23 Step 1 FY303 Figure 3 24 Step 2 FY303...

Page 58: ...row pointing upward increments the valve and an arrow pointing downward decrements the valve In order to increment the lower position valve keep the tool inserted in S In order to decrement the lower...

Page 59: ...on valve in accordance with the valve readout valve An arrow pointing downward decrements the position valve Insert the magnetic tool in orifice S and enter the value 2 After this the auto setup will...

Page 60: ...rameters and function blocks used in the positioner The process will be finished when the SETUP parameter will indicate Disable 0 automatically during the operation of reading NOTE This operation shou...

Page 61: ...user can trim the temperature sensor located at the body of positioner in order to improve the accuracy of temperature measurement done by its sensor The range accepts from 40 C to 85 C The temperatu...

Page 62: ...iguration after identifying the presence of the sensors on the hardware their installation may be checked via Simatic PDM To this effect choose Factory on the Device menu and select Press Sensor Insta...

Page 63: ...Configuration 3 37 Figure 2 Pressure Sensors Calibration Next step is selecting which sensor is to be calibrated if the input Press In or the output 1 Out 1 or the output 2 Out 2 See figure 3...

Page 64: ...FY303 Operation Maintenance and Instructions Manual 3 38 Figure 3 Selecting the Sensors for Pressure Calibration Figure 4 Upper Pressure Point Calibration...

Page 65: ...ation unit and report the reference pressure on Sensor Cal Point Hi and Sensor Cal Point Lo watching on the window bottom the values read by the FY303 Figure 5 Lower Pressure Point Calibration FY303 P...

Page 66: ...Manual 3 40 Figure 6 FY303 Graph Selection When choosing Position Performance Diagram the PDM will show the respective graph as on figure 7 where the user may watch the behavior of the real valve pos...

Page 67: ...Configuration 3 41 Figure 7 Real Position x SP Clicking on the scales the user may adjust them at his discretion and in addition zoom in the curve to locate a specific area Figure 8 Scale adjustment...

Page 68: ...sor was selected the Pressure Diagram option will not be seen on the View menu Figure 9 Real Position x Pressure Pressure sensors configuration data on the Transducer block The pressure sensors are ch...

Page 69: ...Configuration 3 43 Figure 10 Sensor Pressure Configuration Data...

Page 70: ...FY303 Operation Maintenance and Instructions Manual 3 44...

Page 71: ...ks and terminators Network Impedance Check network impedance power supply and terminators impedance Positioner Configuration Check the configuration of the positioner communication parameters Network...

Page 72: ...in the holes 2 Feed the equipment 3 As soon as Factory Init is shown on the display take off the tools and wait for the 5 symbol on the right upper corner of the display to unlit thus indicating the e...

Page 73: ...and then the main board 5 Reassembly Procedure TRANSDUCER Mount the transducer to the housing turning clockwise until it stops Then turn it counterclockwise until it faces the square of electronic hou...

Page 74: ...ean dry and non corrosive following standards indicated for the American National Standard Quality Standard for Instrument Air ANSI ISA S7 0 01 1996 If the instrumentation air does not comply with the...

Page 75: ...d operate with the transducer There is an EEPROM in the transducer part that keeps the trim Package Content When receiving the equipment verify the package content The number for items marked with mus...

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Page 77: ...3 A B ANALOG BOARD without Pressure Sensor GLL1012 version K0 ANALOG BOARD for Pressure Sensor GLL1204 version K1 18 18 400 0060 400 0840 PIEZO BASE SET Base and Block O ring NOTE 2 Restriction Restri...

Page 78: ...10 400 0811 400 0812 TRANSDUCER SET NOTE 3 400 1316 NOTE 6 A MAGNETS Linear magnet 30mm Linear magnet 50mm Linear magnet 100mm Rotary magnet 400 0748 400 0035 400 0036 400 0037 MOUNTING BRACKET SCREW...

Page 79: ...ree IPW Type X Option Painting P0 Gray Munsell N 6 5 P8 Without Painting P9 Safety Blue Epoxy Electrostatic Painting 400 1314 3F TYPICAL ORDERING CODE Choose the desired option DETAILED CODE WHEN ORDE...

Page 80: ...hout Hall Remote Sensor R9 Remote Mounting adapted for Remote Sensor Option Special Sensor K0 Without Special Sensor K1 With Pressure Sensors for Diagnostic 400 1316 TYPICAL ORDERING CODE Choose the d...

Page 81: ...Option Painting P0 Gray Munsell N 6 5 P8 Without Painting P9 Safety Blue Epoxy Electrostatic Painting Option Standard of Manufacture S0 Smar Option Hall Remote Sensor R0 Standard Mounting Without Hal...

Page 82: ...ed option DETAILED CODE WHEN ORDERING OF SPARE PARTS C DE DESCRIPTION 400 1322 Remote Extension Set FY30X Option Material H0 Aluminum IP TYPE H1 Stainless Steel IP TYPE Option Painting P0 Gray Munsell...

Page 83: ...M CSA NEMKO and DMT standards pending Temperature Limits Operation 40 to 85 C 40 to 185 F Storage 40 to 90 C 40 to 194 F Display 10 to 75 C 14 to 167 F operation 40 to 85 C 40 to 185 F without damage...

Page 84: ...ence SAMA PMC 31 1 1980 Sec 5 3 Condition 3 Steady State Electro Magnetic Interference Effect Designed to comply with IEC 801 and European Standards EN50081 and EN50082 Physical Specifications Hardwar...

Page 85: ...arts in brass Others Specify SPECIAL OPTIONS COD Housing H0 H1 H2 Aluminum IP Type 316 Stainless Steel IP Type Aluminum for saline atmosphere IPW Type X 2 H3 H4 316 Stainless Steel for saline atmosphe...

Page 86: ...er Mounting Bracket Material 7 C I N Z Carbon Steel Bracket and Accessories in SST Carbon Steel Bracket Stainless Steel Bracket Not applicable Others Specify COD Magnet Bracket Material C I N Z Carbon...

Page 87: ...INSTALLATION TO BE IN ACCORDANCE WITH ANSI ISA RP12 6 2 CONVERTER SPECIFICATION MUST BE IN ACCORDANCE TO APPROVAL LISTING 3 ASSOCIATED APPARATUS GROUND BUS TO BE INSULATED FROM PANELS AND MOUNTING ENC...

Page 88: ...FY303 Operation Maintenance and Instructions Manual 5 6...

Page 89: ...meters according to the environmental classification General Notes Maintenance and Repair The instrument modification or replaced parts supplied by any other supplier than authorized representative of...

Page 90: ...and Non Incendive Systems For Hazardous Locations CSA 1078546 Ex n Class I Division 2 Groups A B C and D Model FY302 Valve Positioners input supply 12 42V dc 4 20mA Enclosure Type 4 4X non incendive w...

Page 91: ...specified in tables 1 and 2 of EN IEC 60079 1 The Essential Health and Safety Requirements are assured by compliance with EN 60079 0 2012 General Requirements EN 60079 1 2007 Flameproof Enclosures d E...

Page 92: ...Class T85 C EPL Db Maximum Ambient Temperature 40 C 20 to 40 C Environmental Protection CEPEL 00 0017 AND CEPEL 98 0008 Options IP66W or IP66 The Essential Health and Safety Requirements are assured...

Page 93: ...qtocvkqp C07 Kfgpvkhkecvkqp Rncvg CSA Canadian Standards Association FM Approvals Factory Mutual NEMKO Norges Elektriske MaterielKontroll EXAM BBG Pr f und Zertifizier GmbH CEPEL Centro de Pesquisa de...

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Page 96: ...H 525 Qrgtcvkqp Ockpvgpcpeg cpf Kpuvtwevkqpu Ocpwcn C0 CSA Canadian Standards Association...

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Page 99: ...al Explosive Other ________________________________ Interference Types Vibration Temperature Eletromagnetic Others _______________________________ SITUATION DESCRIPTION _______________________________...

Page 100: ...d return it to our factory In order to speed up analysis and solution of the problem the defective item should be returned with a description of the failure observed with as much details as possible O...

Page 101: ...operational limits temperature humidity etc according to the instructions manual In addition this Warranty Certificate excludes expenses with transportation freight insurance all of which are the cust...

Page 102: ...repair and SMAR and its dealer reserve themselves the right to refuse the service in cases not compliant to those conditions It is the customer s responsibility to tell SMAR and its dealer when the pr...

Page 103: ...S 1 Attach the magnet to the magnet bracket support before connect them to the valve stem 2 The stem nuts should be used to fasten the magnet bracket 3 Mount the magnet assembly using the nuts of the...

Page 104: ...parts of the magnet bracket It will avoid sliding of the two parts of the bracket during the fastening of the stem nuts 5 Tighten the stem nuts 6 Attach the clamps to the positioner bracket If your ac...

Page 105: ...to the width of the yoke and tighten the bolts finger tight 8 Mount the positioner back plate Tighten the nuts finger tight 9 Use the plate as a guidance to adjust the position of the positioner so th...

Page 106: ...plate apart to facilitate the assembling 12 Move the positioner as to adjust the Hall sensor tip in the center of the magnet Tighten the nuts after the adjustment 2mm to 4mm ATTENTION A minimum dista...

Page 107: ...Put the pressure equivalent to the half of the stem travel and adjust the height of the bracket assembly to have the arrows matching 14 Tighten the bolts to fasten the clamps to the yoke If the actua...

Page 108: ...ing Instructions MOUNTING DETAILS FOR THE PILLAR TYPE ACTUATOR 15 This is the mounting bracket using U clamps to be mounted on pillar type actuators 16 After assembling the U clamps follow the steps 8...

Page 109: ...e threaded orifices existent on the actuator Do not tight them completely The bolts are not supplied with the mounting bracket and they must be in accordance with size and thread of the actuator holes...

Page 110: ...ting Instructions 3 Fasten the hex screw 4 Attach the magnet to the NAMUR adapter Do not fasten the bolts completely allowing the magnet rotation 5 Mounting the positioner bracket through the threaded...

Page 111: ...FY 3 6 Use the centralizer gadget to get the bracket centralized with the magnet 7 Adjust the positioner bracket using the centralizer gadget and the nuts to get the height 8 Place the nut and washer...

Page 112: ...tructions 9 Tighten the clamp bolts to fasten them to the actuator 10 Fasten the positioner bracket bolts to the clamps fastening 11 Remove the centralizer gadget and fasten the positioner to the posi...

Page 113: ...ING BRACKET FOR POSITIONER FY 5 12 Put the pressure equivalent to the half of the stem and adjust the magnet position to have the arrows matching 13 Tighten the bolts to fasten the magnet to the magne...

Page 114: ...6 Mounting Instructions...

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