SMA Sunny Island SI3300 Installation & Operating Instructions Manual Download Page 15

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Sunny Island

Installation & Operating Instructions

BWRI33-12:EE

- 15 -

SMA Regelsysteme GmbH

3 Installation

The Sunny Island may only be installed by a qualified technician.

Please read the corresponding chapters carefully. All installation

work must be executed in compliance with the relevant standards.

Please follow the general safety instructions (chapter 1.3).

3.1 Mounting Accessories Included in Delivery

Please find below the components ensuring easy mounting and installation of the

Sunny Island which are included in delivery:

1 Installation and Operating Instructions

1 Slide for recommended mounting to wall (Fig. 3.2)

4 PG 13.5 glands incl. nuts

4 PG 13.5 blank screwed joints

3 PG 16 glands incl. nuts

3 Alkali manganese battery cells

1 Plug for battery temperature sensor

1 Plug “Diesel I U“

The following components can be delivered as an option:

•

Pt100 contact sensor to determine the battery temperature (SMA order name

“SI-BTS“). It is indispensable to connect a temperature sensor.

Summary of Contents for Sunny Island SI3300

Page 1: ...BWRI33 12 EE1203 Bidirectional Battery Inverter SI3300 for Stand alone Applications Version 2 1 Installation Operating Instructions Sunny Island...

Page 2: ...tion of German issue 1 3 Wollny 01 EE3002 1 1 A Translation of chapter 14 Wollny 01 EE3302 1 2 A Final English translation Wollny 12 EE1203 2 1 A C Changes due to Firmware Version 1 50 Sabban 1 A Chan...

Page 3: ...e the following description of symbols This indicates a feature that is important either for optimal and comfort able usage or optimal operation of the system Example To keep string voltage low we rec...

Page 4: ...livery 15 3 2 Placement of the Sunny Island 16 3 3 Electric Connection 20 3 3 1 Preparing the Connection 21 3 3 2 Cable Connections 22 3 4 Examples for Connection 24 3 4 1 Connection to Ground 25 3 4...

Page 5: ...lternative Communication at COM1 Interface 49 3 7 5 Assignment of COM3 Interface 50 3 8 Communication in a Three Phase Island Grid 51 4 Operating Instructions 52 4 1 Display and Operating Elements 52...

Page 6: ...s Generator 84 8 7 Menu PARREL 3 7 Parameters Relays 89 8 8 Menu PARSB 3 8 Parameters Sunny Boy 95 8 9 Menu PARALL 3 9 all Parameters 96 9 Operating Data DATA 97 9 1 Menu DATAV 1 0 Overview of Measure...

Page 7: ...Grid without Generator 124 13 3 Single Phase PV Island Grid with Generator and Utility 126 13 4 Three Phase PV Island Grid with Generator 128 14 Overview Configurable System Parameters 130 15 Overvie...

Page 8: ...tant Safety Notice The Sunny Island inverter may only be opened installed and ser viced by qualified personnel The device can still be charged with very high hazardous voltages even when disconnected...

Page 9: ...ix In the following you will find the installation and operating instructions of the Sunny Island battery inverter Don t worry about the size of the document it is not neces sary to read everything at...

Page 10: ...10 however discrepancies concerning the pa rameters data available can arise Please note that changes have been made com pared to earlier versions before Firmware BFR 1 10 as regards generator control...

Page 11: ...ing and wiring the storage battery risk of short circuit As a precaution against injuries wear suitable clothes for handling heavy and unwieldy devices when mounting and removing the Sun ny Island suc...

Page 12: ...odular power supply system is the battery in verter Sunny Island Intelligent system management and control not only allow to supply different consumers but also to connect the SMA Sunny Boy String Inv...

Page 13: ...in all four quadrants For control and management of the battery inverter it has a double processor con cept with a closed loop control processor DSP digital signal processor and a man agement system...

Page 14: ...consumers In inverter operation grid voltage is controlled to 230 V 50 Hz or 60 Hz The system management can define other rms voltage values depending on the degree of bat tery charge grid voltage and...

Page 15: ...d in Delivery Please find below the components ensuring easy mounting and installation of the Sunny Island which are included in delivery 1 Installation and Operating Instructions 1 Slide for recommen...

Page 16: ...ns see chapter 3 4 SMA order name SI BP24 RS485 interface or RS232 interface as Piggy Back Installation box for convenient connection of a mobile generator SMA order name SI GENCASE 01 Kit for update...

Page 17: ...m weight of inverter approx 45 kg The ambient temperature must be between 25 C and 45 C If the Sunny Island is transferred from a cold to a warm place wait for a sufficient time at least 15 minutes be...

Page 18: ...nt size We recommend two 6 mm hexagon head screws and 8 mm dowels for fastening on top see Fig 3 1 Make sure the mounting slide is securely fastened as it carries the inverter s total weight After fas...

Page 19: ...Sunny Island Installation Operating Instructions BWRI33 12 EE 19 SMA Regelsysteme GmbH Fig 3 1 Mounting slide with fastening points...

Page 20: ...ctric Connection The electric connection of the Sunny Boy can be done once the device is correctly mounted in its position The storage battery and the grid connection to subdistribution are connected...

Page 21: ...nding cable PE Carefully disconnect this connector Af ter finishing the installation reconnect it Make sure the two automatic circuit breakers F1 and F2 are switched off After removing the two fasteni...

Page 22: ...attery temperature sensor four wire measurement Storage battery terminal at F1 and F1 of the automatic circuit breaker on the left Terminals for diesel start via relay K1 Terminals for diesel contacto...

Page 23: ...X2 2 I X2 3 L X2 4 N F1 F1 F2 L F2 N Diesel current input Diesel sync input K1 14 K1 13 Battery fan Battery circulation Diesel start Diesel contactor Control relay K3 Control relay K4 Control relay K...

Page 24: ...ay K5 for measuring point selection a o K6 14 Control relay Relay K6 for warming up and starting diesel a o K6 13 Control relay Relay K6 for warming up and starting diesel a o K7 14 Battery fan Relay...

Page 25: ...rate copper conductors with cross sections corresponding at least to the respective AC con ductor If the two ground conductors are not part of the AC connection cable they should have a minimum cross...

Page 26: ...bat tery If this is not possible it can usually be estimated with the following formula ISC C 0 05h C battery capacity in Ah For an exact determination of the grounding conductor cross section please...

Page 27: ...he inter nal DC fuses of the Sunny Island are designed for interrupting cur rents of up to 20 kA for R L 0 015 s The relevant regulations for installation have to be followed Fused interrupter to disc...

Page 28: ...the temperature sensor is to be connected with a shielded cable connect the shielding to terminal X1 5 This terminal is connected to the case and thus to the PE connections of the inverter Therefore...

Page 29: ...eaker F2 If there is only one electric circuit this can be directly supplied by the Sunny Island If there are additional devices feeding the grid such as wind generators separate cir cuits and thus an...

Page 30: ...l also the diesel current is fed to the Sunny Island via an inverter The measurement is connected as shown in Fig 3 8 Sunny Island L N k k L L X2 1 2 3 4 N L I I 1 2 G L N PE Diesel current input Dies...

Page 31: ...Cable cross section mm2 5 Copper Fig 3 9 Power loss due to the secondary circuit to the inverter 3 4 6 Connection of a Generator If e g a diesel generator is integrated into the island grid not only t...

Page 32: ...3 10 Connection of a diesel generator Three common options to start diesel generators are described in chapter 16 In most switch over situations the period of time for short interruptions can be sub s...

Page 33: ...tart Diesel contactor K1 K2 Generator start AC Outlet 2 A L N PE L N SI contactor K4 24V SI BP24 SI BPRE SI BPRE 13 14 Fig 3 11 Example of connection for an accelerated switch over generator This rela...

Page 34: ...public utility company is man datory If the public mains supply often fails an island utility can be desirable In this case the Sunny Island will normally charge the battery during supplementary grid...

Page 35: ...ternal utility The switch over times can also be reduced by means of a more complicated wiring for the connection to the recovered external utility Fig 3 13 Of course the Sunny Island can by no means...

Page 36: ...ibution Mains K3 AC Outlet 2 A L N L N K4 SI contactor Grid L N 24V utility grid SI BP24 SI BPRE OE Fig 3 13 Connection for an accelerated switch over utility This relay shall not overcharge the 24 V...

Page 37: ...operating modes energy feeding into the external utility is possible via the Sunny Island The illustrated interconnection plans show the principle grid connec tion In any case the local applicable reg...

Page 38: ...N 2 A L N Grid L N utility grid 13 14 Mains K3 13 14 L N Diesel sync input Sync switch SI BPRE SI BPRE SI BPRE K5 24V SI BP24 Fig 3 14 Connection to generator and utility This relay shall not overcha...

Page 39: ...t overcharge the 24 V auxiliary supply output SMA order name SI BP24 A relay complying with the requirements is available with the SMA order name SI BPRETR 3 4 9 Connection of a Battery Room Fan and E...

Page 40: ...tery room fan and electrolyte pump 3 4 10 Connection of a Dump Load If there is a surplus of energy in the island grid which is not utilized but cannot be stored either because the batteries are fully...

Page 41: ...ctions BWRI33 12 EE 41 SMA Regelsysteme GmbH Sunny Island 13 14 13 14 N L F2 5 A external distribution L N K3 K4 control relay 3 control relay 4 load 2 kW load 2 kW AC Outlet SI BPRE SI BPRE Fig 3 17...

Page 42: ...A Regelsysteme GmbH 3 5 Finalization of Electrical Wiring Always mount the lower protective cover lower part of plastic terminal cover see chapter 3 3 1 with the two corresponding screws after wiring...

Page 43: ...y Islands As it is transmitted in one cable together with the RS485 signal a special cable set SMA order name SI Synckabel Set is required for three phase operation The COM2 interface can be equipped...

Page 44: ...the three phases The three Sunny Islands in one system have to be interconnected with special 15 pin interface cables available as an accessory SMA order name SI Synckabel Set The assignment of the SY...

Page 45: ...Output of Sunny Island 5 GND GND 6 5V DSR Input of Sunny Island 7 RTS Output of Sunny Island 8 Data CTS Input of Sunny Island 9 Data Table 3 3 Assignment of COM2 interface RS485 RS232 Recommended cab...

Page 46: ...chapter 3 6 not only makes possible configuration of the Sunny Island but also defined power limitation of the Sunny Boys as well as data recording with Sunny Data or Sunny Boy Control If a Sunny Boy...

Page 47: ...le must be removed 2 Sunny Boy nd Last Sunny Boy max 50 1 Sunny Boy rst Connect shield to case PE Termination for last Sunny Boy Jumper 1 mounted Sunny Island COM 2 Resistors under the Piggy Back modu...

Page 48: ...rnal resistors in the plug One of the devices on the RS485 bus has to be equipped with balancing resistors In the Sunny Boy Control these are already activated with jumpers inside the device so that n...

Page 49: ...y integrated The RS485 interface COM1 SYNC BUS of the Sunny Island to the PC is available for communication in a single phase island grid All parameters and measured val ues of the Sunny Island can be...

Page 50: ...service interface COM3 can only be used as an RS232 interface It is meant for service maintenance and necessary software updates To be able to update the software an additional PC programme is require...

Page 51: ...n in a three phase island grid to ensure convenient and troublefree operation Slave 1 Slave 2 Sunny Island Master PC Sunny Boy Control COM1 COM1 COM2 COM3 COM2 COM3 COM1 COM2 COM3 COM1 COM2 S BUS Comm...

Page 52: ...lay and Operating Elements The Sunny Island is operated with six keys placed below the display A graphic dis play with eight lines shows the inverter status issues error notices and shows up to date i...

Page 53: ...ch of them is active depends on the menu item selected see Table 4 2 Key Function One line up increase value special function see chapters 4 1 2 and 4 1 3 One line down decrease value special function...

Page 54: ...ltaneously pressing both keys Table 4 4 Key combination for fast return to status display A return to the status display is automatically made if no keys have been pressed for approx five minutes If t...

Page 55: ...Therefore you can only enter menus where such parameters can be modified after having entered an installer password These protected menus are shown as shaded in Fig 4 2 Settings and modifications of...

Page 56: ...apter 9 DATSYS DATALL DATBAT DATGRD START GENSET FUNCT SETTIM PASSWD PARSYS PARGRD PARBAT PARGEN PARREL PARSB PARALL ACKN HISTOR ERRHIS EVTHIS 0 0 0 0 0 0 0 1 0 2 0 3 0 4 1 1 1 2 1 3 1 4 2 1 2 2 2 3 3...

Page 57: ...ATA Overview of the most important operating data display of measured system values OPERAT Sunny Island operating functions and generator settings SETUP Setting of data and parameters DIAG Instruction...

Page 58: ...of the batteries is shown in each individual holder Make sure that both the DC fuses F1 and the AC fuses F2 of the Sunny Island are still switched off Now switch on the fuse switch disconnector at yo...

Page 59: ...INIT menu 0 0 While the selection shown in Fig 5 3 is displayed please do not press a key simply wait for approximately 10 seconds You can skip the following menu and directly reach the menu branch S...

Page 60: ...nny Island off again with the DC fuse Now the installer can configure the inverter as described in the following chapters Being the installer you can also trigger the restart required for first con fi...

Page 61: ...n 1 The Sunny Island has never before been adjusted to the plant where it is in stalled now This is the case if it is newly installed or if many components are removed from or added to the plant at th...

Page 62: ...n e g after a battery change The individual configuration procedures are described in detail in the following chap ters 6 1 First Configuration New System The first configuration of the Sunny Island i...

Page 63: ...ee chapter 11 3 506_acid density 1 28 kg l Nominal acid density of electrolyte should be entered as defined in the manufacturer s instructions to accelerate its adaptive de termination by the Sunny Is...

Page 64: ...n the generator and the Sunny Island with out interruption special installation measures are necessary for this fast Mains The Sunny Island is operated on the public util ity grid and it is possible t...

Page 65: ...phase parallel are corresponding You can only leave this menu by pressing ESC after you have entered all parame ters see Fig 4 2 Please check now referring to chapter 7 4 whether additional settings f...

Page 66: ...ou have switched on the Sunny Island DC fuse you will reach as already known from chapter 5 the INIT 0 0 menu where you select the menu item New Battery with the arrow keys and confirm this with ENTER...

Page 67: ...28 kg l Nominal acid density of electrolyte should be entered as de fined in manufacturer s instructions to accelerate its adap tive determination by the Sunny Island 507_SOC ini 0 0 Initial battery c...

Page 68: ...f Restart by pressing ENTER This will not change any of the settings already made You will thus reach the menu branch selection SETUP 0 3 where as described in chapter 7 4 you can change the desired p...

Page 69: ...anding operation the Sunny Island provides constant voltage and frequency on the AC voltage side and uses the battery as a buffer storage All connected consum ers are supplied and feeding devices such...

Page 70: ...mers The op erating mode grid forming RUN_U or grid tied RUN_I is stipulated by set ting the parameter 602_Genset Type in the menu PARGEN 3 6 Even in grid tied operating mode the Sunny Island may be t...

Page 71: ...LEDGE enables the operator to easily confirm error states of the generator At the next start up attempt the complete starting sequence is run again This function can be useful e g to solve start up di...

Page 72: ...st Grid form Generator is grid forming and it is switched between the gen erator and the Sunny Island without interruption special instal lation measures are necessary for this fast Mains The Sunny Is...

Page 73: ...sword level 1 has been en tered Fig 7 5 Menu FUNCT 2 3 In this menu cumulative measured values can be reset default parameters loaded and a firmware update can be made For increased safety these funct...

Page 74: ...nter face COM3 of the Sunny Island The menu BHKW 2 5 is primarily used for the display of the CHP s operating state In addition it can be used for the commissioning of the plant to manually switch on...

Page 75: ...can be changed by the operator without having to enter the password The settings in this menu branch influence the behavior of the in verter and the entire system Special care should therefore be ap...

Page 76: ...n this menu the integrated clock of the Sunny Island can be set It is necessary to correctly set the time e g for password entry time dependent relay control and chronological recording of system and...

Page 77: ...l 1 The menus with a white background level 0 can be selected without having to enter a password Functions influencing the plant specific settings and thus the operat ing safety of the Sunny Island ar...

Page 78: ...configuration which the Sunny Island cannot immediately de tect in operation Therefore changes of interface parameters are only implemented at the next restart of the Sunny Island by switching it on...

Page 79: ...Sunny Island will start from time to time even if this parameter is set to 0 s Parameter 535_State Stop T for details 312_COM1 Proto Communication protocol COM1 None Interface is not used SMANET Inter...

Page 80: ...or possible 1Phs_Mstr2 single phase parallel operation with two devices with one sin gle battery pack device is master 1Phs_Mstr3 single phase parallel operation with three devices with one single bat...

Page 81: ...In the menu PARBAT 3 5 the operator can change the parameters for the battery management of the Sunny Island In addition to the characteristic values defined by the connected lead acid battery itself...

Page 82: ...r cases set to 0 Can be set to 1 for slaves with additional temperature sensors installed 509_Tbat max 30 55 C Max battery temperature permissible 511_Bat Fan Battery room fan installed 0 Not Installe...

Page 83: ...charge 2 29 2 7 V Charging voltage for normal charge per cell with lead acid battery see 502_Bat Type In case of electrolyte circulation pump installed the value should be reduced to 2 45 V Please fol...

Page 84: ...batteries 80 mA 100 Ah for batteries strongly aged This value is NOT automatically determined by the Sunny Island Battery man agement can therefore be optimized by manually adjusting the value from t...

Page 85: ...and it is switched between the generator and the Sunny Island without interruption special installation measures are necessary for this fast Mains The Sunny Island is operated on the public utility gr...

Page 86: ...614_tGen cool 1 900 s Cooling time of generator 615_tGen stop 1 180 s Length of time the relay is controlled to stop the generator 616_tGen lock 1 180 min Period of time the generator after having bee...

Page 87: ...will always be started 632_PldLzMax 0 100 Upper limit for the charging state when the Ecopower CHP will never be started 633_PConsMin 0 2000 W Power limit for the load power cumulative power averaged...

Page 88: ...ame Description 642_BHKW_Tmax 0 20 000 s Maximum run time of the Ecopower CHP in mode 2 fast control 644_PldOnLx 0 3300 W Requirement of the Ecopower CHP when the load at one phase has been exceeded 7...

Page 89: ...witched on and off individually any time by selecting the setting ON or OFF After a restart the setting ON is reset to OFF for safety reasons In manual relay control ON OFF the automatic control by th...

Page 90: ...s below switch off limit If the same bat tery state is set for both the switch on and the switch off limits the relay is controlled as for the Consumer type If the same values have been entered under...

Page 91: ...te Active battery state low overload normal 725_K3 Off t1 L2 724_K3 On t1 N4 active Relay state after SI start L4 L3 L2 L1 N4 N3 N2 N1 O1 O2 O3 on off Relay state low overload normal 714_K1 On t2 N4 D...

Page 92: ...i CHP PARGEN 3 6 K7 Battery room fan PARBAT 3 5 K8 Electrolyte pump PARBAT 3 5 Table 8 5 Special functions of relays A special function is normally assigned indirectly If e g a generator type 2 has be...

Page 93: ...g operation RUN_I Relay is only switched on when Sunny Island is in grid tied operation HD_CTRL Relay is switched during transfer from grid forming to grid tied operation TK_CTRL Relay is switched dur...

Page 94: ...ttery state where K1 is switched on 713_K1 Off t1 L4 O3 Battery state where K1 is switched off 714_K1 On t2 as parameter 712 but in special time period t2 715_K1 Off t2 as parameter 713 but in special...

Page 95: ...uld define settings in the menu PARSB 3 8 if there are Sunny Boy in verters in the island grid which are to be controlled by the Sunny Island via the RS485 interface COM2 PARSB 3 8 Name Description 80...

Page 96: ...hout having to select the corresponding special menu E g this can facilitate configuration of newly installed complex island grid plants As it makes no difference whether parameters are changed in thi...

Page 97: ...t is necessary to acquire the most different elec trical and physical variables The operator can access them in the menu branch DATA DATSYS DATALL DATBAT DATGRD 1 0 1 2 1 3 1 4 0 1 STATUS DATA chapter...

Page 98: ...The values displayed are Measured value Description LZ Battery charge degree as bar BAZ Battery state PSI AC current of Sunny Island also as bar positive discharging power nega tive charging power PSU...

Page 99: ...The values displayed are Section Description BAT Nominal battery voltage actual battery voltage Battery state battery charge degree battery current positive battery is charged nega tive battery is di...

Page 100: ...rial number the release number of the firmware version for system management and control as well as the so called up time total operating hours 9 3 Menu DATALL 1 2 Overall Plant Data Fig 9 6 Menu DATA...

Page 101: ...witch state of relay K8 Fext Frequency at input Diesel U Uext eff RMS value of voltage at input Diesel U Iext eff RMS value of current at input Diesel I Pext Power of generator connected to input port...

Page 102: ...current SI three phases Tbat mean Mean value of battery temperature Pbat mean Mean value of battery power Pbat Sum Total battery power SI three phases SOC RSK Charge degree of module open circuit vol...

Page 103: ...3 SMA Regelsysteme GmbH t Uconst full Time of constant U phase for full charges t Uconst equal Time of constant U phase for equalizing charges ChargeOper State of battery management SOC AHB Charge deg...

Page 104: ...eff Current grid voltage Fconv Current grid frequency Iconv eff Grid current RMS value Iconv Sum Inverter current three phases Pconv Active grid power Sunny Island Pconv Sum Total of active grid powe...

Page 105: ...tallation Operating Instructions BWRI33 12 EE 105 SMA Regelsysteme GmbH DATGRD 1 4 Name Description Pext Current active generator power Pext Sum Total of active generator power three phases Table 9 5...

Page 106: ...perator should not be dependent on a PC that has to be operating all the time to be able to view these data Therefore the Sunny Island continuously not only acquires changes of its oper ating state ev...

Page 107: ...omatic starting attempt can be made if this has been activated with the parameter 310_Auto Start e g in the menu PARSYS 3 3 If an error state that has made the Sunny Island switch off persists the Sun...

Page 108: ...the menu item Acknowledge If there are more than one of those error messages they have to be confirmed one after the other 10 2 Menu HISTOR 4 2 Overall Protocol Fig 10 4 Menu HISTOR 4 2 This menu com...

Page 109: ...Error Protocol Fig 10 5 Menu ERRHIS 4 3 The menu ERRHIS 4 3 lists the exceeded limiting values and errors occurred that are shown in the menu HISTOR 4 2 10 4 Menu EVTHIS 4 4 State Protocol Fig 10 6 Me...

Page 110: ...degree and battery state controls and monitors the charge depending on the previous situations and can control an electrolyte circu lation pump as well as a battery room fan The parameters are descri...

Page 111: ...temperature sensor Above 20 C the ref erence value for the final charge voltage is therefore decreased by 4 mV K visible in the menu PARBAT 3 5 Below 20 C the value is increased accordingly The Sunny...

Page 112: ...ate e g diesel generator By default a full charge is completed every two weeks or 8 charge throughputs A full charge leads to complete charging of the battery in order to avoid irreversible ag ing due...

Page 113: ...a full charge or an equalizing charge has first been re quested The battery state therefore shows that either the availability of the energy stored deteriorates considerably due to the decreasing char...

Page 114: ...f supply Notification of charge degree if required first reduction of con sumers Switch off first load groups that are not continuously used or reduction of power N3 Normal secu rity of supply Either...

Page 115: ...nstead of replacing them Otherwise the remaining service life of the other cells may be decreased Any re moval of cells however must always be advised to the battery management of the Sunny Island by...

Page 116: ...forming RUN_U the Sunny Island keeps the voltage and the frequency of the grid at a constant level Grid tied RUN_I the Sunny Island follows the voltage and frequency that is defined by a further compo...

Page 117: ...the batteries whenever the compo nents within the grid Sunny Boy inverters synchronous generators generate more power than required In case these components generate less power than consumed within th...

Page 118: ...ol the grid voltage and grid frequency it controls the current it feeds to the grid The battery is charged or the grid is supported by discharging the batteries depending on the consumer generator sit...

Page 119: ...situation between 1 3 x and 2 x nominal power the performance mainly depends on the behavior of the AC fuse The behavior of the fuse in this load range mainly depends on the ambient temperature and th...

Page 120: ...ntinuously require this high power the Sunny Island therefore does not have to be capable of generating this power What is more impor tant is a sophisticated control strategy When such loads are conne...

Page 121: ...on Due to the fact that the plant configuration can differ from the examples quoted here the configuration of the Sunny Island can differ from the parameter settings sug gested in the following 13 1 S...

Page 122: ...d 503_Ubat nom 60 0 V Battery nominal voltage 506_acid density 1 28 kg l Nominal acid density of electrolyte 401_Phase Mode 1Phs_Single Single phase operation 402_Uconv nom 230 0 V Nominal voltage AC...

Page 123: ...Sunny Island Installation Operating Instructions BWRI33 12 EE 123 SMA Regelsysteme GmbH To monitor the battery temperature a Pt100 temperature sensor has to be connected to the Sunny Island...

Page 124: ...of the Sunny Boys in case the battery is about to be overcharged Disconnection of consumers In an island grid that does not include a feeder available any time combustion ag gregate the consumers conn...

Page 125: ...y K4 Parameter Configuration Description 501_Cbatnom 350 Ah Nominal capacity of the battery as stated by the manufac turer 502_Bat Type Lead acid Depending on type gel fleece or liquid 503_Ubat nom 60...

Page 126: ...xample is given in chapter 16 Batteries U 60 V nom Sunny Island 3 3 kW Sunny Boy PV Modules Consumers Generator Grid G 230 V 50 Hz 60 Hz Fig 13 2 Sunny Island with PV generator and public utility sing...

Page 127: ...Grid forming Grid forming 603_GenSet inter Typ 2 Relays K1 K5 604_GenSet Ctrl I_Diesel Control of generator current current transformer required 609_GenLoad min 10 Minimum generator capacity utilizat...

Page 128: ...e of course only examples The generator forms the grid and is assumed to be of type 2 A current and voltage measurement for the generator should be in stalled See chapter 3 4 5 for details Parameter C...

Page 129: ...d by Sunny Island 702_Man K2 Auto Relay K2 is controlled by Sunny Island Connection of genera tor to island grid 706_Man K6 Auto Relay K6 is controlled by Sunny Island Warming up Starting the Diesel g...

Page 130: ...d Therefore the names of parameters are not always exactly the same as those shown on the Sunny Island display The column Description additionally shows the num ber which has to be transmitted to sele...

Page 131: ...art from time to time even if this parameter is set to 0 s Parameter 535_State Stop T for details 312_COM1 Proto 0 2 1 Communication protocol COM1 0 None interface not in use 1 SMANET interface based...

Page 132: ...se operation device is master L1 10 3Phs_Slv1L2 three phase operation device is slave L2 11 3Phs_Slv1L3 three phase operation device is slave L3 402_Uconv nom V 200 260 230 Setpoint value of AC voltag...

Page 133: ...ttery only taken into acount if inverter is started via New System or New Battery see chapter 6 If set to 0 the Sunny Island estimates the dis charge degree based on battery voltage 508_Tbat Sense 0 1...

Page 134: ...charge V 2 25 2 6 2 4 Charging voltage for normal charge per cell for gel or fleece batteries see also 502_Bat Type Please follow the instructions of the battery manu facturer 525_UVR charge full V 2...

Page 135: ...battery load mode is permitted see also 535_Stat StopT 534_Stdby t end h 0 23 0 End of time period when the low battery load mode is permitted see also 535_Stat StopT 535_State StopT 0 10 2 In case of...

Page 136: ...ly adjusting the value from time to time 601_GenSet Oper 0 3 0 0 Auto The generator is automatically started and stopped by the Sunny Island 1 Man Start The generator is immediately started 2 Man Stop...

Page 137: ...ry for this 603_GenSet Interf 0 4 0 0 None generator not controlled by Sunny Island 1 Typ 1 autostart relays K1 K2 2 Typ 2 3 contacts run start relays K1 K2 K5 3 Typ 3 3 contacts start stop relays K1...

Page 138: ...y confirmation in the GENSET 2 2 menu 618_tGen faillock h 1 168 6 Period of time the generator cannot be restarted via the Sunny Island after a certain number of fail ures as defined in 605_GenStRetr...

Page 139: ...onsMin W 0 2000 1000 Lower limit for the load power cumulative power averaged over all three phases within the time pe riod of the parameter 630_TavgLdSum that has to be exceeded in order to start the...

Page 140: ...eeded 701_Man K1 0 2 0 Operating mode of relay K1 0 OFF Switch relay K1 off 1 ON Switch relay K1 on 2 AUTO Sunny Island automatically con trols relay K1 702_Man K2 0 2 0 Operating mode of relay K2 0 O...

Page 141: ...when the Sunny Island operates as the grid forming element 5 RUN_I Relay is only switched on when the Sunny Island is in grid tied operation 6 HD_CTRL Relay is switched during trans fer from grid for...

Page 142: ...to grid tied operation 7 TK_CTRL Relay is switched during trans fer from grid tied to grid forming operation 8 HDTK_CTRL Relay is switched during any transfer from grid tied to grid forming operation...

Page 143: ...y full 8 O1 Overcharge 9 O2 10 O3 714_K1 On t2 0 10 5 Switch on threshold for K1 in special period t2 see 712 715_K1 Off t2 0 10 5 Switch off threshold for K1 in special period t2 see 713 716_K2 t2 be...

Page 144: ...d t2 see 715 734_K5 t2 begin h 0 23 0 Beginning of special period t2 for K5 see 710 735_K5 t2 end h 0 23 0 End of special period t2 for K5 see 711 736_K5 On t1 0 10 5 Switch on threshold for K5 see 71...

Page 145: ..._K8 On t1 0 10 5 Switch on threshold for K8 see 712 755_K8 Off t1 0 10 5 Switch off threshold for K8 see 713 756_K8 On t2 0 10 5 Switch on threshold for K8 in special period t2 see 714 757_K8 Off t2 0...

Page 146: ...MANU man start of generator detected 8 HD_CTRL Transfer from RUN_U to RUN_I 9 TK_CTRL Transfer from RUN_I to RUN_U 10 SHUTDOWN Shutdown 11 ERRSHDWN Shutdown due to error 12 FAULT Fault state Batt Ah I...

Page 147: ...ate 0 L4 1 L3 2 L2 3 L1 4 N4 5 N3 6 N2 7 N1 8 O1 9 O2 10 O3 SOC act 100 110 0 Battery state of charge Pbat Sum W 32000 32000 0 Sum of battery power SI three phases Ibat Sum A 320 320 0 Sum of battery...

Page 148: ...A 150 150 0 Mean value of battery current Pbat mean W 32000 32000 0 Mean value of battery power Tbat mean degC 25 125 0 Mean value of battery temperature Uzw Cuk mean V 0 500 0 Mean value of the inter...

Page 149: ...4 Float float charge 5 Equalize equalizing charge SOC diff 0 100 50 Difference of charge degree calculation SOC AHG 100 110 50 Charge degree for full charge calibration SOC RSK 100 110 50 Charge degre...

Page 150: ...0 40 0 Time of constant U phase for equalizing charges ChargeOper 0 5 1 State of battery management charging method 1 none required charge voltage for battery management 2 normal normal charge 3 FULL...

Page 151: ...systeme GmbH Name Unit Min Max Default Description Iext eff A 0 500 0 Current generator current of converter Iext Sum A 0 640 0 Sum of generator current three phases Pext kW 320 320 0 Current generato...

Page 152: ...e same installation measures have to be per formed when erecting a three phase island system Three phase options are not shown here so as not to confuse the reader Diesel Status Typ 1 Operate Grid Off...

Page 153: ...Sunny Island Installation and Operating Instructions BWRI33 12 EE 153 SMA Regelsysteme GmbH Fig 16 2 Single phase island system with generator type 1 automatic start...

Page 154: ...Sunny Island Installation and Operating Instructions BWRI33 12 EE 154 SMA Regelsysteme GmbH Fig 16 3 Single phase island system with generator type 2...

Page 155: ...Sunny Island Installation and Operating Instructions BWRI33 12 EE 155 SMA Regelsysteme GmbH Fig 16 4 Single phase island system with generator type 3...

Page 156: ...e from SMA as an accessory SMA order name SI GENCASE 01 which can be firmly installed in the plant The circuit diagram is shown in Fig 16 5 The figure also shows the con nection of an external generat...

Page 157: ...Sunny Island Installation and Operating Instructions BWRI33 12 EE 157 SMA Regelsysteme GmbH Fig 16 5 External charging of the battery by an auxiliary generator...

Page 158: ...rating error please write down the error signal and contact the manufacturer see chapter 22 17 1 Error Signals Nr Ackn Display Reason A0001 A0002 Internal Error Invalid adjustment data A0003 x Interna...

Page 159: ...eter or fixed DSP limits A0046 High Grid Freq Overfrequency in the grid parameter or fixed DSP limits A0047 Low Grid Freq Underfrequency in the grid parameter or fixed DSP limits A0048 x Unexp Grid St...

Page 160: ...en reset E0009 BMS Restart Restart the battery management keeps on working with the pre sent internal values for the battery characteristics E0012 SYSINIT Initial state E0014 STANDBY Operating state S...

Page 161: ...requency increm ON Frequency increment active see chapter 8 8 E0064 Frequency increm OFF Frequency increment finished E0065 SI Autostart Automatic start of Sunny Island performed E0066 SI Man Start Ma...

Page 162: ...and has switched to RUN_I mode E0077 SLAVE ERROR Sunny Island is slave and in failure state E0078 SLAVE ACKN Sunny Island is slave and has received acknowledge E0079 Frequency decrem ON Frequency lowe...

Page 163: ...rrents Nominal battery voltage VBat nom 60 V Battery voltage range VBat 46 V 81 V Nominal battery current IBat nom 60 A Max battery current IBat max 125 A Nominal AC voltage VACnom 230 V AC voltage ra...

Page 164: ...Vpp 5 Pole confusion prevention none Short circuit proof on grid side due to current control Phase differential factor cos 1 EMC EN 50081 1 EN 55022 class B EN 50981 1 EN 55011 class B Grid interferen...

Page 165: ...nstructions BWRI33 12 EE 165 SMA Regelsysteme GmbH Ambient conditions Ambient temperature range permissible 25 o C to 45 o C Relative humidity permissible 0 93 non condensing Limit curves of relays ac...

Page 166: ...ine cells of equal quality For envi ronmentally friendly disposal of used cells follow the instructions of the local authori ties In case of increased ambient temperatures and frequent long term switc...

Page 167: ...es should be removed from the device with a soft hand brush or a similar tool Fine dust can be wiped off the enclosure parts with a soft moistened cloth Cleaning agents containing solvents or abrasive...

Page 168: ...in installation or configuration Spot check and evaluate the entries in the menu branch DIAG 0 4 In case of any inconsistencies have a qualified technician upgrade configuration of your island sys tem...

Page 169: ...sation deliveries This six month period applies in case the original warranty period expires in the mean time Evidence SMA will only render warranty services if the rejected device is returned to SMA...

Page 170: ...ant safety regulations VDE etc non fulfillment of maintenance instructions if applicable force majeure e g lightning over voltage storm fire Any liability in case of more extensive damage claims is ex...

Page 171: ...Sunny Island Installation and Operating Instructions BWRI33 12 EE 171 SMA Regelsysteme GmbH 21 Declaration of Conformity...

Page 172: ...perating Instructions BWRI33 12 EE 172 SMA Regelsysteme GmbH 22 Contact SMA Regelsysteme GmbH Hannoversche Stra e 1 5 34266 Niestetal Germany Tel 49 561 95 22 499 Fax 49 561 95 22 4609 E mail hotline...

Page 173: ...ttery to the Sunny Island 27 Fig 3 6 Connection of a temperature sensor 28 Fig 3 7 AC voltage connection 29 Fig 3 8 Connection of generator current and voltage measurement 30 Fig 3 9 Power loss due to...

Page 174: ...oys at Sunny Island s COM2 RS485 47 Fig 3 21 Data communication with serial interface 49 Fig 3 22 Communication in a three phase island grid 51 Fig 4 1 Operation of the Sunny Island 52 Fig 4 2 Menu st...

Page 175: ...3 76 Fig 8 3 Menu SETTIM 3 1 76 Fig 8 4 Menu PASSWD 3 2 77 Fig 8 5 Menu PARSYS 3 3 78 Fig 8 6 Menu PARGRD 3 4 80 Fig 8 7 Menu PARBAT 3 5 81 Fig 8 8 Menu PARGEN 3 6 85 Fig 8 9 Menu PARREL 3 7 89 Fig 8...

Page 176: ...10 3 Menu ACKN 4 1 108 Fig 10 4 Menu HISTOR 4 2 108 Fig 10 5 Menu ERRHIS 4 3 109 Fig 10 6 Menu EVTHIS 4 4 109 Fig 11 1 Battery states with charging methods 112 Fig 11 2 Dependency of the battery stat...

Page 177: ...rting phase sequence for different generator types 152 Fig 16 2 Single phase island system with generator type 1 automatic start 153 Fig 16 3 Single phase island system with generator type 2 154 Fig 1...

Page 178: ...Table 4 2 Function of keys 53 Table 4 3 Key combination to set up display 54 Table 4 4 Key combination for fast return to status display 54 Table 4 5 Contents of the four menu branches 57 Table 6 1 P...

Page 179: ...0 99 Table 9 3 Menu DATSYS 1 2 password level 0 101 Table 9 4 Menu DATBAT 1 3 103 Table 9 5 Menu DATGRD 1 4 105 Table 10 1 Displayed menu selection DIAG 0 4 107 Table 11 1 Classification of battery s...

Page 180: ...Sunny Island Installation and Operating Instructions BWRI33 12 EE 180 SMA Regelsysteme GmbH...

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