Ski-Doo REV XP 2008 Series Operator'S Manual Download

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SPECIFICATIONS . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 97

MAINTENANCE INFORMATION

PERIODIC MAINTENANCE CHART . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

108

ENGINE SYSTEM. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

112

Air Intake Silencer Prefilter Verification . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

112

Cooling System . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

112

Exhaust System. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

112

EPA Certified Engines . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

112

DRIVE SYSTEM . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

114

Belt Guard Removal and Installation . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

114

Brake Fluid Level.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

114

Brake Condition . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

115

Brake Adjustment. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

115

Chaincase Oil .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

115

Drive Chain Tension .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

115

Drive Belt Inspection . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

116

Drive Belt Removal . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

116

Drive Belt Installation/Adjustment .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

117

Drive Pulley Adjustment . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

120

Track Condition . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

121

Track Tension and Alignment . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

122

REAR SUSPENSION . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

125

STEERING AND FRONT SUSPENSION . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

126

ELECTRICAL SYSTEM . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

127

Fuse Removal/Inspection . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

127

BODY/FRAME. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

130

Vehicle Cleaning and Protection. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

130

Bulb Replacement . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

130

Headlamp Beam Aiming . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

131

STORAGE AND PRESEASON PREPARATION . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

132

WARRANTY

BRP LIMITED WARRANTY NORTH AMERICA: 2008 SKI-DOO

SNOWMOBILES .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

134

BRP INTERNATIONAL LIMITED WARRANTY: 2008 SKI-DOO

SNOWMOBILES .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

139

BRP EUROPEAN UNION MEMBER STATES LIMITED WARRANTY: 2008
SKI-DOO

SNOWMOBILES. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

143

PRIVACY OBLIGATIONS/DISCLAIMER . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

147

CHANGE OF ADDRESS/OWNERSHIP . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

148

______________________

Summary of Contents for REV XP 2008 Series

Page 1: ......

Page 2: ...time of resale In USA products are distributed by BRP US Inc In Canada products are distributed by Bombardier Recreational Products Inc The following are trademarks of Bombardier Recreational Products...

Page 3: ...S and the middle east 32 9 218 26 00 For Scandinavian and European countries 358 16 3208 111 For all other countries please con tact your respective distributor his coordinates are on www brp com or o...

Page 4: ...y represent parts which have the same or a similar function It is understood that this guide may be translated into another language In the event of any discrepancy the English version shall prevail S...

Page 5: ...MENT 40 1 Speedometer 44 2 Tachometer RPM 44 3 Gauge Digital Display 44 4 Gauge Multifunction Digital Display 45 5 Gauge Pilot Lamps 56 6 Gauge MODE M Button 58 7 Gauge SET S Button 58 8 Throttle Leve...

Page 6: ...Starting Procedure 80 Vehicle Warm Up 81 Shifting in Reverse 81 Shutting Off the Engine 82 Post Operation Care 82 SPECIAL OPERATING INSTRUCTIONS 83 Riding at High Altitudes or Sea Level 83 Riding in C...

Page 7: ...justment 117 Drive Pulley Adjustment 120 Track Condition 121 Track Tension and Alignment 122 REAR SUSPENSION 125 STEERING AND FRONT SUSPENSION 126 ELECTRICAL SYSTEM 127 Fuse Removal Inspection 127 BOD...

Page 8: ...6 _______________________...

Page 9: ...SAFETY INFORMATION ____________ SAFETY INFORMATION ____________ 7...

Page 10: ...roper opera tion of your vehicle as well as training those whom you allow to ride or drive There may be noticeable handling and performance differences from one snowmobile to the other A snowmobile is...

Page 11: ...cular needs and uses Injury or death may result to the snowmobile operator passenger or bystander if the snowmobile is used in risky conditions which are beyond the driver s passenger s or snowmobile...

Page 12: ...ou think Play it safe Be prepared to use evasive driving Venturing out alone with your snow mobile could also be hazardous You could run out of fuel have an accident or damage your snowmo bile Remembe...

Page 13: ...spect the track stop the engine tilt the vehicle on its side and remove blockage with a piece of wood or branch Never allow anyone near a rotating snowmobile track Maintenance Know your snowmobile and...

Page 14: ...cap slowly If a differen tial pressure condition is noticed whistling sound heard when loos ening fuel tank cap have vehicle inspected and or repaired before further operation Do not overfill or top o...

Page 15: ...ning to the safe use and operation of snowmobiles It is your responsibility as a snowmobiler to learn and obey these laws and reg ulations Respect and observance will result in safer snowmobiling for...

Page 16: ...when it is not on ground Turning Handlebar allows the steering of the vehicle As the handlebar is rotated to right or left the skis are turned right or left to steer the snowmobile Stopping Before rid...

Page 17: ...your snowmobile go where you want it to When turning on the side of a hill you and your passenger must be ready to shift body weight to help it turn in the desired direction Driver and passenger s mus...

Page 18: ...r Certain snowmobiles are designed for an operator only others can allow one passenger only and others can allow up to two passengers Refer to the indications on the vehicles to know if any particular...

Page 19: ...ext maneuver and is able to prepare himself accordingly The operator also benefits from the sup port of his grip on the handlebar In contrast the passengers have to re ly on the operator s careful and...

Page 20: ...en rocks or tree stumps partially hidden by a recent snowfall Deep Snow In deep powder snow your vehicle could begin to bog down If this oc curs turn in as wide an arc as possi ble and look for a firm...

Page 21: ...afe speed Continue as far as you can in this direction then switch to an opposite hill angle and rid ing position A direct climb could present problems Choose the standing position accel erate before...

Page 22: ...ily distinguish ravines ditches or other obstacles Goggles with colored lenses should always be worn under these condi tions Unseen Obstruction There may be obstructions hidden beneath the snow Drivin...

Page 23: ...n railroad tracks It is ille gal Railroad tracks and railroad rights of way are private property A snow mobile is no match for a train When crossing a railroad track stop look and listen Night Rides T...

Page 24: ...rm and raise the hand to a vertical position so it forms a right angle at the elbow Ev ery snowmobiler should relay any sig nal to the ones behind Trail Stops Whenever possible pull off the trail when...

Page 25: ...iceable effect on soft snow For this reason driving a snowmobile equipped with traction enhancing products requires a certain adaptation period If your snowmobile is equipped with traction enhancing p...

Page 26: ...now and ice but will have no notice able effect on soft snow This can cause sudden variations in traction un der certain conditions WARNING To prevent surprises that could lead to a loss of control of...

Page 27: ...your snowmobile if it is not equipped with the tunnel protec tors designed for your particular mod el Damage to the electrical wiring or perforation of the heat exchangers are potential hazards that c...

Page 28: ...ions for the stud bolts INSTALLING AN INCORRECT NUMBER OF STUDS OR AN IM PROPER INSTALLATION CAN IN CREASE THE RISK OF THE TRACK TEARING OR SEVERING POS SIBLY RESULTING IN SERIOUS INJURY OR DEATH Main...

Page 29: ...L A M O T O N E I G E I N C THIS MODEL HAS BEEN EVALUATED BY AN INDE PENDENT TESTING LABOR ATORY AND IT MEETS ALL SSCC SAFETY STANDARDS IN EFFECT ON THE DATE OF ITS MANUFACTURE SPONSORED BY THE SNOWMO...

Page 30: ...rprised by vehicle s specific behavior and terrain conditions Ride slowly Excessive speed and reckless driving can kill ALWAYS adjust your speed according to snow conditions and circumstances Steering...

Page 31: ...enever off trail ALWAYS wear a DOT approved HELMET and clothing appropriate for snowmobiling NEVER ride after consuming alcohol or drugs even as a passenger mmo2007 009 052_en Instruction 8 NEVER STAN...

Page 32: ...NLY Studding this track with conventional studs may cause studs to tear off of track and separate from vehicle posing a potential risk of severe injury or death See the Operator s Guide that came with...

Page 33: ...see your authorized Ski Doo dealer FAILURE TO RECALIBRATE MAY CAUSE SERIOUS ENGINE DAMAGE mmo2008 003 053_en SUMMIT NORTH AMERICA CAUTION This snowmobile is calibrated for operating at SEA LEVEL Oper...

Page 34: ...32 ___________ SAFETY INFORMATION ___________...

Page 35: ...ENVIRONMENT INFORMATION _____________________ 33...

Page 36: ...to the environment Abuse of land fa cilities and resources inevitably leads to restrictions and closures of both private and public land In essence the greatest threat to our sport is all around us W...

Page 37: ...there is a link between protecting your environment and your own safe ty Respect wildlife and be particularly sensitive of animals that are rearing young or suffering from food short age Stress can s...

Page 38: ...y to see winter and all its natural majestic wonders is an experience cherished by snow mobilers Light Treading will preserve this opportunity and will make it pos sible for us to expose others to the...

Page 39: ...VEHICLE INFORMATION _____________________ 37...

Page 40: ...ranty purposes or to trace your snowmobile in the event of loss These num bers are required by the authorized SKI DOO dealer to complete warran ty claims properly No warranty will be allowed by BRP if...

Page 41: ...Engine Serial Number Location mmo2007 002 007_a 500SS 600 HO SDI ENGINES 1 Engine serial number mmo2007 002 006_a 800R POWER TEK ENGINE 1 Engine serial number _____________________ 39...

Page 42: ...controls instruments equipment do not apply or are optional on some models In these cases their reference numbers are deliberately missing in the illustrations 16 29 31 32 30 35 36 22 28 mmo2008 003...

Page 43: ...18 37 21 17 8 15 34 34 10 9 12 14 33 11 19 24 25 mmo2008 003 058_a TYPICAL _____________________ 41...

Page 44: ...22 20 27 27 20 20 27 26 27 13 mmo2008 003 059_a TYPICAL 42 ______________________...

Page 45: ...Switch Housing 12 Handlebar 13 Holding Strap 14 Tether Cut Out Switch 15 Engine Cut Out Switch 16 Rewind Starter Handle 17 Choke Lever 18 Fuel Tank Cap 19 Heated Carburetor Valve 20 Hood and Side Pan...

Page 46: ...cularly from con stantly scanning the environment This could lead to a collision result ing in severe injuries or death Be fore reading the gauge digital dis play ensure your environment is clear and...

Page 47: ...d since it has been reset Push the SET S button to select trip hour meter HrTRIP mode mmo2008 003 013_c 1 Trip hour meter HrTRIP mode Push and hold the SET S button to reset mmo2008 003 013_d D Fuel L...

Page 48: ...nits but it is possible to change it to Metric units contact an authorized SKI DOO dealer for unit settings mmo2007 009 066_u MULTIFUNCTION ANALOG DIGITAL GAUGE 1 Multifunction display DISPLAY FEATURE...

Page 49: ...sh the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_o B Tachometer RPM In addition of the analog type tachome ter RPM can also be displayed via the multifunction display mmo200...

Page 50: ...select trip meter TRIP A TRIP B mode mmo2007 009 066_p 1 Trip meter TRIP A TRIP B mode Push and hold the SET S button to reset NOTE On SDI models resetting TRIP B mode will also reset TOTAL FUEL CONSU...

Page 51: ...hange minutes Push the MODE M button to save clock set up and exit mode G Fuel Level Bar gauge that continuously indicates the amount of fuel left in the fuel tank mmo2007 009 042_a FUEL LEVEL 1 Opera...

Page 52: ...009 066_o Via Display 2 To display vehicle altitude via dis play 2 proceed as follow Push the MODE M button 2 times within a second to select display mmo2007 009 066_r NOTE Display will flash for appr...

Page 53: ...TOP_SPD mode Push the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_o To reset push the MODE M to select mode mmo2007 009 066_m Push and hold the SET S button with in 5 seconds...

Page 54: ...erage Speed Records vehicle average speed since it has been reset To display vehicle average speed pro ceed as follow Push the MODE M button to select display mmo2007 009 066_m NOTE Display will flash...

Page 55: ...le Lever Heating Intensity Bar gauge that indicates heating inten sity Bar gauge will be displayed instead of the fuel level with the activation of the heating throttle lever switch When released disp...

Page 56: ...conds mmo2007 009 066_o O Total Fuel Consumption 600 HO SDI Models Only Records vehicle average fuel con sumption since it has been reset To display vehicle total fuel consump tion proceed as follow P...

Page 57: ...brief description if an anomaly occurs or to inform you of a particular condition mmo2007 009 066_c 1 Message display Message will be displayed with a beep code and pilot lamp s Refer to GAUGE PILOT...

Page 58: ...003 024_a TYPICAL PILOT LAMPS Pilot lamp can flash alone or in combi nation with another lamp Beeper codes will be heard and mes sages depending on gauge model will be displayed to catch your atten ti...

Page 59: ...hort beeps every 2 minutes KNOCK Ensure recommended fuel is used Check fuel quality replace if necessary If fault still occurs contact an authorized SKI DOO dealer Continuously beeps SHUTDOWN Shutdown...

Page 60: ...e lever and to the type of terrain and its snow coverage 10 Parking Brake Lever Parking brake should be used whenev er snowmobile is parked WARNING Make sure parking brake is fully disengaged before o...

Page 61: ...ch When pressed it allows selection of headlamp HI or LOW beam Lights are automatically ON whenever the engine is running Heating Grips Switch Select the desired position to keep your hands at a comfo...

Page 62: ...rottle lever switch 2 Hot 3 Warm 4 Off X and Limited Package Only mmo2008 003 009_d 1 Heated throttle lever switch 2 Warmer 3 Colder Heating throttle lever will be in OFF position when there are no ba...

Page 63: ...strap provides a grip for driver when side hilling WARNING This strap is not for towing lifting or other purpose than temporary use as a grab handle during side hilling Always keep at least one hand o...

Page 64: ...operation above 3000 RPM if and only if this unique code has been read after engine starting If another DESS key is installed the engine will start but will not reach drive pulley engagement speed to...

Page 65: ...All operators of the snowmobile should familiarize themselves with the function of this device by using it several times on first outing and whenever stopping the engine there after This engine cut o...

Page 66: ...to fill up tank then fully tight en WARNING Always stop the engine before re fueling Fuel is flammable and ex plosive under certain conditions Always work in a well ventilated area Do not smoke or all...

Page 67: ...Step 2 Slide hood towards the front Side Panels To open a side panel stretch and un hook the latches mmo2008 003 075_a TYPICAL 1 Latches 21 Fuses The electrical system is protected with fuses refer t...

Page 68: ...tric Fuel Level Sender mmo2007 009 016_b BEHIND AIR INTAKE SILENCER 1 Fuse location 600 HO SDI Engine Manual Start mmo2008 003 035_a RH SIDE OF ENGINE COMPARTMENT 1 Fuse location 2 Fuse box Electric S...

Page 69: ...any sharp heavy or break able objects CAUTION MAXIMUM load is 1 8 kg 4 lb evenly distributed Pull latch slightly upward then back ward to unlock cover mmo2008 003 017_a 1 Storage compartment 2 Latch 2...

Page 70: ...out belt guard securely installed or with hood brake disk guard or side pan els opened or removed Your snowmobile is provided with a number of shields and guards Leave these in place on your vehicle a...

Page 71: ...he section entitled TRACTION EN HANCING PRODUCTS in the SAFETY INFORMATION section at the begin ning of this guide This section also provides other important information that you must consider before...

Page 72: ...ovement Seat Installation CAUTION Riding the vehicle with any objects between the seat and the fuel tank could damage the fuel tank NEVER place any objects be tween seat and fuel tank Position seat in...

Page 73: ...ce the risks of ejection 1 1 Seat Removal Unplug 1 1 seat connector mmo2008 003 029_a 1 Connector location mmo2008 003 028_a 1 Connector Push and hold seat latch while gently lifting rear of seat mmo2...

Page 74: ...ER LH GRAB HANDLE 1 Switch 2 LH grab handle 32 Rear Grab Handles GSX Limited Touring Only Rear grab handles provides a grip for the passenger 33 Electric Visor Jack Connector An electric visor can be...

Page 75: ...jack connector Electric current is supplied whenever engine is running 38 C Type Hitch Use this hitch in conjunction with a tow bar to tow an accessory CAUTION Refer to decal on vehicle for towing wei...

Page 76: ...tch from its support Ensure hitch moves freely when towing accessories mmo2008 003 073_a HITCH MOVES FREELY WHEN TOWING To avoid noise from hitch when not in use secure hitch to its support by using t...

Page 77: ...wly If a differen tial pressure condition is noticed whistling sound heard when loos ening fuel tank cap have vehicle inspected and or repaired before further operation Do not over fill or top off the...

Page 78: ...ivalent were available it could be used 3 XP S synthetic oil and XP S synthetic blend injection oil are compatible they can be mixed together 4 If not available API TC high quality low ash two stroke...

Page 79: ...500 mL 18 imp oz of recommended injec tion oil should be added to fuel for the first full filling of fuel tank Have spark plugs cleaned after engine break in Belt A new drive belt requires a break in...

Page 80: ...ased Check the parking device Apply parking brake and check if it oper ates properly Activate the throttle control lever several times to check that it oper ates easily and smoothly WARNING Throttle l...

Page 81: ...le vicinity Snowmobile must be pointed away from people or objects No one is to be standing in front of or in back of the snowmobile Clothing Be warmly dressed with clothing designed for snowmobiling...

Page 82: ...nitial Cold Starting When Temperature is Below 10 C 15 F NOTE Do not operate the throttle lever with the choke lever on Set the choke lever to position 3 NOTE After the engine is started let engine wa...

Page 83: ...mechanical stand Skis may be frozen on the ground Grab both skis one at a time by their loops and lift their front end slightly off the ground After restarting engine the vehicle can be driven at low...

Page 84: ...t until engine has returned to idle speed Shut off the engine using either en gine cut out switch or tether cord cap DESS key engine cut out switch WARNING Always remove the tether cord cap DESS key w...

Page 85: ...ures without risk of problems CAUTION For colder temperatures than 20 C 4 F carburetor s must be recalibrated to avoid en gine damage Refer to an autho rized SKI DOO dealer Refer also to RIDING AT HIG...

Page 86: ...r tow an accessory with a rope Always use a rigid tow bar Using a rope would result in a col lision between the object and the snowmobile and possibly in a tip over in case of a rapid deceleration or...

Page 87: ...ety in loading Simple as it may seem never drive your snowmobile onto a tilt bed trailer or any other kind of trailer or vehicle Many serious accidents have result ed from driving up and over a traile...

Page 88: ...stable on all models mmo2007 009 005_a SC 5M REAR SUSPENSION 1 Rear springs adjustable cams for comfort and ride height 2 Center spring for steering behavior 3 Stopper strap for snowmobile weight tran...

Page 89: ...r recal ibrated See an authorized SKI DOO dealer Rear Springs Comfort IMPORTANT Make sure that all ob jects to be transported are in place in storage compartment and rear rack Grab rear bumper and lif...

Page 90: ...ing preload mmo2007 009 012_a TYPICAL SC 5 LH SIDE 1 Adjust spring preload mmo2007 009 007_a TYPICAL SC 5M RH SIDE 1 Adjust spring preload Center Spring Steering Behavior Ride at moderate speed on a t...

Page 91: ...G Before proceeding with any sus pension adjustment remember park in a safe place remove the tether cord cap DESS key lift rear of vehicle off the ground with suitable lifting device make sure lifting...

Page 92: ...come warped Use tool provided in tool bag to adjust coupling blocks NOTE When in driving position the coupling blocks should not touch the rubber stoppers mmo2007 009 014_a COUPLING BLOCK LEFT SIDE VI...

Page 93: ...st both front springs to same position FRONT SPRINGS ADJUSTMENT HANDLING STEERING PROBLEM SOLUTION Good Comfortable No adjustment required Bad Too easy to turn Adjusted too soft Increase spring preloa...

Page 94: ...Shock Damping X Package Can US Only Compression Rebound Adjustment Front shock on the above men tioned models feature a compression rebound adjustment Turn the damping adjuster accordingly Turning it...

Page 95: ...e Reduce front suspension spring preload Increase center spring preload Rear of snowmobile seems too stiff Reduce rear spring preload Rear of snowmobile seems too soft Increase rear spring preload Rea...

Page 96: ...ine cut out switch in OFF position and crank engine several times Install clean dry spark plug Start engine following usual starting procedure If engine continues to flood see an authorized SKI DOO de...

Page 97: ...t 7 Drive and driven pulleys require servicing Contact an authorized SKI DOO dealer ENGINE BACKFIRES 1 DESS did not read tether cord cap DESS key code DESS pilot lamp blinks once every 1 5 seconds Eng...

Page 98: ...red 4 Too much oil supplied to engine Improper oil pump adjustment refer to an authorized SKI DOO dealer 5 Water in fuel Drain fuel system and refill with fresh fuel SNOWMOBILE CANNOT REACH FULL SPEED...

Page 99: ...65 8 2 6 Maximum horsepower RPM 8000 RPM Carburetion 2 x TM 40 Exhaust system Single tuned pipe baffle muffler DRIVE SYSTEM Drive pulley type TRA III Driven pulley type QRS GSX 3400 RPM Engagement MX...

Page 100: ...tem output 360 Watts 6000 RPM Headlamp bulb HI LOW beam 2 x 60 55 Watts H 4 Taillight bulb 5 21 Type NGK BR10ECS 2 Spark plug Gap Not adjustable 0 75 0 05 mm 030 002 in Fuse Refer to FUSE section DIME...

Page 101: ...50 coolant 50 distilled water Use coolant specifically designed for aluminum engines Coolant Premix P N 219 700 362 12 x 1 L CAPACITIES Fuel tank L U S gal 40 10 6 Oil tank L U S quarts 3 7 3 9 1 Mea...

Page 102: ...417 300 197 3 All Renegade 24 Small sprocket number of teeth Others 25 Large sprocket number of teeth 45 Drive sprocket number of teeth 8 Brake system Hydraulic REV XP brake type All Renegade 406 mm...

Page 103: ...gade 406 mm 16 in Rear suspension max travel Others 381 mm 15 in ELECTICAL Lightning system output 480 Watts 6000 RPM Headlamp bulb HI LOW beam 2 x 60 55 Watts H 4 Taillight bulb 8 27 Type NGK BR8ECS...

Page 104: ...ENDED OIL section Brake system fluid SRF DOT 4 or GTLMA DOT 4 Oil type chaincase XP S synthetic chaincase oil Mixture Ethyl glycol water mix 50 coolant 50 distilled water Use coolant specifically desi...

Page 105: ...lley type QRS Engagement 3800 RPM Drive belt part number 417 300 166 3 GSX 26 MX Z 27 All Renegade 25 21 146 in 20 154 in Small sprocket number of teeth Summit 19 163 in Large sprocket number of teeth...

Page 106: ...MX Z Renegade X HPG clicker T A MX Z X HPG clicker T A Summit X HPG T A aluminum Front shock Others HPG Front suspension max travel 229 mm 9 in Summit SC 5M Rear suspension Others SC 5 X package HPG T...

Page 107: ...erall length Others 2890 mm 113 8 in Summit 1163 to 1204 mm 45 8 to 47 4 in Vehicle overall width Others 1217 mm 47 9 in GSX 1211 mm 47 7 in MX Z Renegade X 1000 mm 39 4 in MX Z X 1000 mm 39 4 in Summ...

Page 108: ...ype chaincase transmission XP S synthetic chaincase oil Mixture Ethyl glycol water mix 50 coolant 50 distilled water Use coolant specifically designed for aluminum engines Coolant Premix P N 219 700 3...

Page 109: ...MAINTENANCE INFORMATION _____________________ 107...

Page 110: ...ore performing any mainte nance or adjustment unless otherwise specified Vehicle must be parked in a safe place away from the trail WARNING Observe WARNINGS and CAUTIONS mentioned throughout this guid...

Page 111: ...starter L C I Engine motor mounts I I I Exhaust system I I I Exhaust manifold screws I I Engine lubrication L Cooling system I I I Coolant I R Crankshaft PTO seal I RAVE valves C RAVE valves solenoid...

Page 112: ...f drive pulley screw I I Driven pulley preload I I I Brake fluid I I R I Brake hose pads and disk I I I Drive chain tension A A A Chaincase oil R Track condition BEFORE EACH RIDE Track tension and ali...

Page 113: ...lugs 1 I I R Battery if so equipped I I I I Wiring harnesses cables and lines I I I Operation of lighting system HI LO beam brake light etc test operation of engine cut out switch and tether engine cu...

Page 114: ...mission control devices and systems may be performed by any snowmobile SI spark ignition engine repair establishments or in dividual Engine Emissions Information Manufacturer s Responsibility Beginnin...

Page 115: ...t on certain adjustments being set to factory standards For this reason the factory procedure for servicing the product must be strictly followed and whenever practicable returned to the original inte...

Page 116: ...compartment LH side panel Remove retaining pin mmo2008 003 063_a 1 Retaining pin Lift rear portion of guard then release from front tabs When reinstalling belt guard position its cutaway toward front...

Page 117: ...il with other types of oil Oil Level Verification With the vehicle on a level surface check the oil level by removing the magnetic check plug on the left side of chaincase Oil level must be equal with...

Page 118: ...STALLATION To open the driven pulley and remove the drive belt first loosen the locking nut inside the driven pulley adjustment ring mmr2008 042 003_a DRIVEN PULLEY 1 Locking nut 2 Adjustment ring To...

Page 119: ...drive belt refer to DRIVE BELT INSTALLATION ADJUSTMENT Drive Belt Installation Adjustment NOTE The drive belt height must be checked each time a drive belt is in stalled and should be rechecked after...

Page 120: ...it properly inside pulley sheaves Repeat this proce dure until proper belt adjustment is obtained mmr2008 042 001_b 1 Suspension adjustment tool 2 Adjustment ring mmo2008 003 046_a MANUALLY ROTATE DR...

Page 121: ...42 006_b 1 Swivel ring Then snug up the locking nut mmr2008 042 003_a DRIVEN PULLEY 1 Locking nut 2 Adjustment ring To snug up the locking nut use the following tools from tool kit mmo2008 003 039 SCR...

Page 122: ...at actual maximum engine RPM matches the maximum horsepower RPM ENGINE MAXIMUM HORSEPOWER RPM 500SS 8000 RPM 100 600 HO SDI 8100 RPM 100 800R 8150 RPM 100 NOTE Use precision digital tachome ter for en...

Page 123: ...r cord cap DESS key before performing any main tenance or adjustment unless oth erwise specified Vehicle must be parked in a safe place away from the trail Remove the tether cord cap DESS key Lift the...

Page 124: ...or an en tire severed track to be violently thrown backwards out of the tun nel with tremendous force possi bly resulting in the loss of a leg or other serious injury Tension NOTE Ride the snowmobile...

Page 125: ...pieces of torn track or an en tire severed track to be violently thrown backwards out of the tun nel with tremendous force possi bly resulting in the loss of a leg or other serious injury Start the en...

Page 126: ...wheel may come off and cause track to lock mmo2008 003 047_b TYPICAL 1 Retighten to 48 N m 35 lbf ft Restart engine and rotate track slowly to recheck alignment Reposition snowmobile on ground Install...

Page 127: ...ubricant and coolant for the slider shoes Extensive riding on ice or sanded snow will create exces sive heat build up and cause prema ture slider shoe wear Suspension Stopper Strap Condition Inspect s...

Page 128: ...rods ball joints ski bolts ski legs etc If necessary contact an autho rized SKI DOO dealer Wear and Condition of Skis and Runners Check the condition of the skis and ski runner carbides If worn contac...

Page 129: ...nd corrected before restarting See an authorized SKI DOO dealer for servicing 500SS and 800R Engines Manual Start mmo2007 009 017_a RH SIDE OF ENGINE COMPARTMENT 1 15 A headlight fuse RED ORANGE wire...

Page 130: ...ectors F2 5 A Inner injectors F3 5 A ECM F4 7 5 A Gauge multifunction display F5 10 A Fuel pump ignition coils F6 15 A Accessories tail lamp F7 15 A Headlamp F8 20 A Capacitor F9 5 A Relays start butt...

Page 131: ...Electric Fuel Level Sender mmo2007 009 016_b BEHIND AIR INTAKE SILENCER 1 0 25 A fuse _____________________ 129...

Page 132: ...luding shock chromed rods with XP S Lube P N 293 600 016 Wax painted portion of the vehicle for better protection NOTE Apply wax on glossy finish on ly Protect the vehicle with a cover to prevent dust...

Page 133: ...2007 009 063_a Step 1 Push both sides Step 2 Pull to release 1 Spindle Pull bulb and replace Properly rein stall parts mmo2007 009 064_a PULL BULB AND REPLACE Taillight If taillight bulb is burnt expo...

Page 134: ...ifreeze deterioration The antifreeze replacement and a den sity test should be performed by an au thorized SKI DOO dealer CAUTION Improper antifreeze mix ture might allow freezing of the liq uid in th...

Page 135: ...WARRANTY _____________________ 133...

Page 136: ...r any circumstances Normal wear and tear Routine maintenance items tune ups adjustments Damage caused by failure to provide proper maintenance and or storage as described in the Operator s Guide Damag...

Page 137: ...not be enforce able against BRP BRP reserves the right to modify this warranty at any time being understood that such modification will not alter the warranty conditions applicable to the products so...

Page 138: ...n fulfilled The 2008 Ski Doo snowmobile must be purchased as new and unused by its first owner from a BRP dealer authorized to distribute Ski Doo snowmobiles in the country in which the sale occurred...

Page 139: ...lac ing such parts with new genuine Ski Doo parts without charge for parts and labor at any authorized BRP dealer during the warranty coverage period BRP reserves the right to improve or modify produc...

Page 140: ...ubmit your complaint in writing or call the appropriate number below In Canada BOMBARDIER RECREATIONAL PRODUCTS INC Consumer Services Group 75 J A Bombardier Street Sherbrooke Qu bec J1L 1W3 Tel 819 5...

Page 141: ...owing are not warranted under any circumstances Normal wear and tear Routine maintenance items tune ups adjustments Damage caused by failure to provide proper maintenance and or storage as described i...

Page 142: ...VERAGE PERIOD This warranty will be in effect from the date of delivery to the first retail consumer or the date the product is first put into use whichever occurs first and for a period of TWELVE 12...

Page 143: ...der this warranty are limited to at its sole discretion repair ing parts found defective under normal use maintenance and service or replac ing such parts with new genuine Ski Doo parts without charge...

Page 144: ...BRP FINLAND OY Service Department Ahjotie 30 FIN 96320 Rovaniemi Finland Tel 358 16 3208 111 For all other countries please contact our North American office BOMBARDIER RECREATIONAL PRODUCTS INC Cons...

Page 145: ...warranted under any circumstances Normal wear and tear Routine maintenance items tune ups adjustments Damage caused by failure to provide proper maintenance and or storage as described in the Operator...

Page 146: ...very to the first retail consumer or the date the product is first put into use whichever occurs first and for a period of TWENTY FOUR 24 CONSECUTIVE MONTHS for private use owners and TWELVE 12 CONSEC...

Page 147: ...tributor dealer proof of purchase of the product and must sign the repair work order prior to starting the repair in order to validate the warranty repair All parts replaced under this limited warrant...

Page 148: ...ntact BRP at the address listed below For Russia CIS and the Middle East please contact our European office BRP EUROPE N V Consumer Services Group Skaldenstraat 125 9042 Gent Belgique Tel 32 9 218 26...

Page 149: ...elow In Canada In USA BOMBARDIER RECREATIONAL PRODUCTS INC BRP US INC Warranty Department 75 J A Bombardier Street Sherbrooke Qu bec J1L 1W3 Fax Number 819 566 3590 Warranty Department 7575 Bombardier...

Page 150: ...566 3590 For Russia CIS and the Middle East BRP EUROPEAN DISTRIBUTION After Sales Service Department Chemin de Messidor 5 7 1006 Lausanne Switzerland Fax Number 41213187801 For Scandinavian and Europ...

Page 151: ...al vehicle is stolen you should notify BRP or an authorized SKI DOO dealer We will ask you to provide your name address phone number the vehicle identification number and the date it was stolen V00A2F...

Page 152: ...150 _____________________...

Page 153: ...al vehicle is stolen you should notify BRP or an authorized SKI DOO dealer We will ask you to provide your name address phone number the vehicle identification number and the date it was stolen V00A2F...

Page 154: ...152 _____________________...

Page 155: ......

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