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Before installing the fire, check the flue for correct operation using a smoke pellet, all of the smoke 
should be drawn up the flue and exit correctly from the terminal.  
 
If problems are found 

DO NOT

 fit the fire until corrective measures have been completed. Protect the 

decorative hearth whilst pushing the convector box in and out of the opening. Part of the packaging or 
a dust sheet can be used. 
 
Before running the gas supply into the opening, offer up the convector box to the fireplace to check 
the fit is good. Ensure that it slides in correctly, the sealing face sits flat and square to the wall or back 
panel, and that the base level with the hearth as no leaks are permissible here.  
 
At this stage it is essential to ensure that the spigot outlet of the fire is not obstructed in any way. 
Remove the fire box and apply the self-adhesive sealing strips around the edge of the rear of the 
firebox frame, approximately 5mm in from the edge. 
CABLE FIXING: 
 
Using the template provided, place this within the opening with the bottom edge of the template level 
with the hearth. 
Drill 4 x 6mm holes through the template as shown in the diagram and fit the Rawlplugs and screw 
eyes supplied.  

Diagram 5 

You can now decide where to route your gas pipe, knock 
out holes are provided in the rear and side of the fire box 
for use where concealed pipe work is required.  
 
Knock out the holes with a screwdriver and a sharp tap 
from a hammer and fit the rubber grommet supplied.  
 
The position of the isolation tap may change depending 
on the model being fitted. 

 

Note: DO NOT install or use the appliance without this seal in place, 

 Failure to fit this seal correctly will cause the flue suction to act upon the area under 

the burner tray resulting in poor performance, and overheating of this area. 

 

 

Section 7.1: INSTALLATION OF THE FIREBOX 

 

Summary of Contents for Vola 400HE

Page 1: ... SP400HE MX1HE MX20 Maximum Full Depth HE Pinnacle Full Depth HE Liberty Full Depth HE and Lux Full Depth HE Manual Slide Installation and User Instructions All instructions must be handed to user for safekeeping This is not a DIY product and must be installed by a Gas Safe registered installer Edition A 07 13 Country s of destination GB IE ...

Page 2: ...d installer must be used for this purpose Read all these instructions before any installation takes place and in conjunction with the appliance on site This appliance must be installed in accordance with the rules in force and only used in a sufficiently ventilated space This appliance is factory set and tested for operation on the gas type and at the pressure stated on the appliance data plate Af...

Page 3: ...such as coals or gravel etc Remove the cardboard packing pieces and any other bags or boxes containing fittings or other parts when all loose parts have been removed the appliance may be lifted from the outer carton Check that the components supplied correlate with the component checklist below If for some reason any of the listed components are missing or damaged do NOT commence with this install...

Page 4: ... 3 Appliance Information 7 4 Ventilation 8 5 Site Requirements 8 to 9 5 1 Pre Fabricated Flue box 10 6 Debris Space 11 7 Installation of appliance 11 to 12 7 1 Preparing the Opening 15 to 17 7 2 Fitting the Burner Tray 18 to 20 8 Fuel Bed 21 to 27 9 Fitting The Outer Frame Trim 27 10 Commissioning the Appliance 27 10 1 Spark Failure 28 11 Setting Pressure 28 12 Spillage Monitoring System 29 13 Tes...

Page 5: ...ons issued by the Scottish Development Department BS 1251 BS 4543 part2 BS 5440 parts 1 2 BS 5871 part 3 BS 6461 parts 1 2 BS 6891 BS 8303 Failure to comply with these regulations could lead to prosecution and deem the warranty Invalid This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space Consult all instructions before installation...

Page 6: ...as measured from the hearth to the top of the flue Any flue damper plates or restrictors must be removed and no other restriction fitted to the flue Where removal is not practical the restriction must be fixed in the fully open position The flue must be connected to only one fireplace and the flue must not vent more than one appliance There must be no opening in the flue apart from the one that th...

Page 7: ... Overall Height 596 Overall Width 500 Overall Depth 252 Recess Height 555 Recess Width 382 Recess Depth 250 Air Vent N A Manual Slide Pilot Assembly Thermocouple Thermaco NG OXI PG 82 460 Or SIT NG9017 Thermaco NG OXI PG 82 460 Or SIT NG4711 Valve SEAGAS V4 78A A13 Teddingtons TESA 3173 011 Injector STEROMATIC 360 STEROMATIC 360 Section 3 APPLIANCE INFORMATION ...

Page 8: ...spected and repairs made where necessary A chair brick or fireback may be left in place providing that the dimensional requirements for debris collection space and spigot clearances are met See diagram below This appliance requires a natural draught flue system which may be one of the following 225mm x 225mm 9in x 9in brick or stone 125mm 5in minimum diameter lined brick or stone 125mm 5in minimum...

Page 9: ...5mm increase to the projection of the shelf depth Any combustible side walls must be at least 500mm to the side of the radiant heat source as with all heating appliances any decorations soft furnishings and wall coverings i e flock blown vinyl and embossed paper positioned too close to the appliance may discolour or scorch Vola FD 400 HE MM A Height 555 575mm B Width 382 415mm C Depth 250 D Minimu...

Page 10: ...rame of the fire any back panel or other infill panels and the flue box must be sealed together so that there is no possibility of leakage between them The correct clearances to combustible materials i e false chimney breast etc must be adhered to The manufacturers instructions for fitting the prefabricated box must be complied with at all times To fit the fire using the cable fixing kit supplied ...

Page 11: ...eramics and fixings safely to one side Remove the burner from the assembly by removing the two screws at the base of the burner tray and undoing the connecting nut to the isolation tap Unsecure the glass panel from the box as shown below Remove outer cover to the glass Panel Remove the manual burner from the assembly by removing the two screws at the base of the burner tray and undoing the connect...

Page 12: ...ion disassemble the linkage by removing the 3 screws shown in diagram below to the slide control then remove the burner from the assembly by removing the three screws at the base of the burner tray and undoing the connecting nut to the isolation tap on the side Remove the 2 screws on the top of the burner tray ...

Page 13: ...trolled version of the this fire then care is needed when removing the burner not to damage the wiring system of the fire you will need to remove the Heat Shield and Carefully remove the spark generator from the box or remove the cables to the generator making a note of which cable goes where on the battery holder placed at the back of the fire box ...

Page 14: ...re box and apply the self adhesive sealing strips around the edge of the rear of the firebox frame approximately 5mm in from the edge CABLE FIXING Using the template provided place this within the opening with the bottom edge of the template level with the hearth Drill 4 x 6mm holes through the template as shown in the diagram and fit the Rawlplugs and screw eyes supplied Diagram 5 You can now dec...

Page 15: ...bolts should be fixed to give a similar configuration as possible Thread the tensioning cable through the holes at the top of the firebox then through the two screw eyes in the top position and then through the one at the lower position back through the lower hole in the firebox as shown in the diagram Diagram 6 Open out Tab s with screwdriver to except the cable tie 520 Max 420 Min Screw Eye Posi...

Page 16: ... screwed nipple through the box and pull cable taut and tighten pinch screw on to the cable Adjust tensioner using a suitable spanner to pull the cable tight into position to allow an even seal around the edge of the fire visually inspect the seal and reseat if necessary Pinch screw Tension nut Through holes at the top of the fire box Through Screw eyes Through Screw eye at the bottom and through ...

Page 17: ...nsure a suitable gas route can be achieved If the fire is the manual control system you can now place the burner tray into the firebox making sure that the fixing points are locate properly on the firebox Fit the two securing screws through the front plate ensuring that the plate is in correct position in the box secure the two screws at the back of the tray Connect the gas supply and tighten the ...

Page 18: ...18 The battery can now be fitted to the extension lead provided and placed within left hand side of the spacer ...

Page 19: ...ts flat on that base plate and the front is behind the burner Place the rear matrix behind the middle matrix and again ensure it is sitting flat on the base plate of the burner Place front matrix coal support into the front shelf support brackets Section 8 FUEL BED LAYOUT ...

Page 20: ...20 Place the front row of 6 coals between the front coal support and the middle matrix as shown E T U E E E ...

Page 21: ...the matrix Pay special attention to finally adjust the coals with the fire lit on the HIGH setting in order to ensure that no flames play onto the firebox sides or glass you may need to place the glass in position and then make the final adjustments to obtain equal flame picture without touching the glass E E E A A A ...

Page 22: ... of sharp edges care should be taken when handling the three piece frame components the use of protective gloves is recommended Place the fire front fret into position in front of the fire and slide the ashpan door into place The fire front fret shown in these instructions may differ from the one supplied with the appliance we strongly recommend you use a fire front fret supplied by Sirocco fires ...

Page 23: ...t sealing screw from the isolation elbow and attach a suitable pressure gauge Check that the inlet gas pressure is at 20 mbar Working Pressure at 20 Mbar 1 mbar Light the pilot and check the correct operation of the burner at all the flame settings Check that the inlet gas pressure is at 20 mbar 1 mbar when the fire is at its highest setting Once the fire has been lit for 5 minutes turn the gas OF...

Page 24: ...MUST be of a type supplied for the purpose by the appliance manufacturer If the fire is not spilling then further guidance should be sought using the Troubleshooting section as a guide CHECKING FOR CLEARANCE OF COMBUSTION PRODUCTS Close all doors and windows in the room Light the fire and allow to run for approximately 5 minutes on high position After approximately 5 minutes hold a smoke match jus...

Page 25: ...nt brush may be used to clean the ceramic fuel bed taken care not to use excessive pressure Scratched and other superficial damage to the matt black paintwork of the appliance can be covered with matching heatproof spray Use only the manufacturers recommended spray paint Paint only when the fire is OFF and cold Always mask off the surrounding area to prevent contamination with overspray Ventilate ...

Page 26: ...cessive initiate remedial work on the flue Check the flue with smoke pellet for correct operation Refit convector box using new seals where necessary Strip off the burner pipes and clean thoroughly Clean out the injector pilot assembly and burner tube DO NOT remove the pilot injector Re assemble and re fit the burner tray Turn on the gas supply and leak test Refit the decorative casting and cerami...

Page 27: ...o large or small reset correctly Spark shorting to metalwork under tray re align HT lead Excessive room draught or flue pull rectify Loose or faulty thermocouple rectify O D S system in operation Firebox grommet seal not fitted rectify Lint in pilot aeration hole clean thoroughly internally Poor gas flow to fire check pressure with fire on high If pressure is low remove any restriction in pipe wor...

Page 28: ...n for further details on clearances to combustibles No combustible material or flooring should protrude onto the hearth DO NOT burn any foreign material on this fire the coals must be of the correct type and lay out in accordance with the relevant section of these instructions Failure to do so could create a hazard or lead to sooting Before the appliance is installed the chimney should be swept Al...

Page 29: ...suring that the control knob is depressed and the pilot has lit If not return the knob clockwise and repeat When the pilot lights after the spark keep the knob depressed for approximately ten to fifteen seconds Now release the knob and the pilot should stay alight If the pilot is extinguished during use wait three minutes before repeating the ignition procedure To achieve the HIGH setting push the...

Page 30: ...e is cooled the device will prevent any gas flow If for any reason the flames go out or if the fire has been turned off for any reason always WAIT FOR 3 MINUTES before attempting to re light The pilot is visible through the Fuel bed at the front of the fire rotate the coals for good viewing The battery can now be fitted to the extension lead provided and placed within left hand side of the spacer ...

Page 31: ...or approximately 15 seconds 2 Release the pressure and the pilot light should now be established if this fails repeat step 1 and hold down for 20 seconds 3 Slide the control upwards to increase the flame size to the desired effect 4 To switch the fire off simple slide the control upwards passed the positive stop and hold for 2 seconds ...

Page 32: ...cles IMPORTANT INFORMATION ABOUT WARRANTY SERVICE FOR THE END USER WARRANTY REGISTRATION IS REQUIRED WITHIN 28 DAYS FROM DATE OF PURCHASE It is in your interest to register your appliance with Sirocco as soon as possible BEFORE CONTACTING SIROCCO FOR SERVICE PLEASE READ THE FOLLOWING Sirocco is committed to customer care and service To ensure we provide the best service we can we have a policy to ...

Page 33: ...ocated on the data badge of the appliance Your receipt of purchase showing the date and where purchased from Your installers details You can contact Sirocco s representative in the UK by phone to obtain advice and a warranty service form on 0843 289 4268 Or you can complete a form on line at www siroccofires com follow the link at the top right hand side on the home page SIROCCO Sp Zo o Nad Lasem ...

Page 34: ...34 Eco 2 Manual Control SECTION 20 LIST OF SPARES ...

Page 35: ...35 Eco 2 Slide Control ...

Page 36: ... GAS CONTROL VALVE V4 78A A13 PRT VAL CV ST 0 SG 0 B7 8mm Burner pipe PRT VAL TU HEFD UN SI BT B8 ISOLATION PRESURE TEST POINT VALVE INC NUT OLIVE PRT VAL IS UNI 0 PR 0 B9 CONTROL VALVE KNOB PACK X 2 PRT VAL KN UNI 0 MUL 15 B10 ENGINE MANUAL EXCLUDING CERAMICS PRT INS HEFD N M E 0 SLIDE CONTROL OPTION 1D ENGINE SLIDE EXCLUDING CERAMICS PRT INS HEFD N SL E 0 2D SLIDE CONTROL MECHANISM ASSEMBLY C W ...

Page 37: ...3 289 4268 charged at BT national rate Mon to Fri 10 00 to 15 00 Contact us by email adminuk siroccofire pl View our latest products and use our on line services www siroccofires com Nad Lasem 8 Zabia Wola 96 321 Zelechow Poland TECHNICAL HELP LINE Speak to a Sirocco trained engineer 0904 0843473 0904 084 FIRE This is a premium rate number charged at 1 00 plus vat per minute from BT lines Mon to F...

Page 38: ...le is made through an approved company stockist 10 Any installation labour transportation or other related costs expenses arising from defective parts rapier replacement or otherwise of same will not be covered by this guarantee nor shall the company assume responsibility for same Furthermore the company shall not be responsible for any indirect or consequential damages except as provided by law 1...

Page 39: ... parts found to be defective in material or workmanship only after confirmation of the defect by a Sirocco engineer or an appointed Sirocco engineer provided that such parts have been subject to normal conditions of use 28 Any installation labour transportation or any other related or expenses arising from defective parts repair or otherwise of the same are not covered by this warranty nor shall S...

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