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Operating manual - English

REKORD

Copyright Silca 2 007

7

3

MACHINE DESCRIPTION

REKORD is a professional cutting machine for flat keys used with cylinder, car locks and cruciform keys. 

The main parts of the machine are described below:

Main switch

The key-cutting machine is co nnected to a  power supply socket provided with a differential switch. 

Pressing the switch (O) pow ers the  machine and illuminates the warning light (H1) to  indicate that 

current is on.

ATTENTION: Switch (O) is electromagnetic, in the event of a power failure it goes out 
automatically. When electricity is restored it must be reset manually to power the machine again.

Motor on switch

The motor on switch (N) is placed on the left-hand side of the REKORD key-cutting machine.

ATTENTION: the illuminated switch remains on to indicate that the key-cutting machine has been started 

(cutter in motion).

Motor and transmission unit

The motor has belt transmission. The transmission unit is placed on the left of the motor and activates 

the brush (P) and cutting tool (L). These components are protected by two covers:
- protective belt cover (W),
- top cover (M).

Clamp carriage

The clamp carriage (R) consisting of two clamps, is fitted to the horizontal movement carriage, controlled 

by lever (D) and is provided with a handle (A) under which can be found the carriage release button (B).

The carriage movement by means of gears, allows high precision movements which greatly facilitate all 

cutting operations.

The carriage is  fully protected by  a special pan el designed to prevent the accumula tion of dust an d 

chippings from the work process.

The machine is designed with a ramp along which chippings can fall into the special chippings tray (C), 

placed under the carriage and easily removable for emptying and cleaning.

Cutting unit

The cutting unit contains the actual working parts of the REKORD key-cutting machine, which operate 

together to cut and finish keys "read" from the originals. 

The working parts are described below:

Brush

The brush (P) is used to eliminate burrs from the cuts and is made of non-abrasive material.

Cutting Tool

The cutting tool (L) is the part of the REKOR D used for cutting key blanks. The cutting tool is in H SS 

super rapid steel and is protected by a special cover (M) to ensure safe operation.

Tracer point

The tracer point (I), used for reading the profile of the key to be copied, is housed on the left-hand side 

of the machine base. A centesimal ring (K) ensures regulation of the depth.

Clamps

The clamps (E) have four sid es which rotate to allow the key to be perfectly secured on its  back or in 

profile (fig. 13-B).

Clamp knobs

The clamps a re locked by two anatomical knobs (F) which ensure perfect grip on the keys  with only 

slight locking pressure.

Calibration tabs

The clamps have two gauge tabs (H) with which to adjust key alignment.

Summary of Contents for REKORD

Page 1: ...Operating manual D433453XA vers 4 0...

Page 2: ...ted in Vittorio Veneto by SILCA S p A via Podgora 20 Z I 31029 VITTORIO VENETO TV Italy IMPORTANT NOTE in compliance with current regulations relating to industrial property we hereby state that the t...

Page 3: ...8 Graphics 13 6 MACHINE REGULATION AND UTILIZATION 14 6 1 Checking and setting 14 6 2 Calibration 14 7 KEY CUTTING 16 7 1 Key cutting 16 8 MAINTENANCE 20 8 1 Replacing the cutting tool 20 8 2 Replacin...

Page 4: ......

Page 5: ...vided into sections relating to Transport and handling Ch 1 Description of machine and safety devices Ch 2 3 4 5 Proper use of machine Ch 6 7 Maintenance Ch 8 Technical terms Common technical terms ar...

Page 6: ...ibility in such cases It is therefore indispensable to read the operating manual carefully in order to make the best use of the REKORD and benefit from its potential Instructions manual The instructio...

Page 7: ...ts or rough handling from damaging the machine persons or things 1 3 Unpacking To remove the machine from the packing box 1 cut the straps with scissors and remove 2 prise off the staples 3 open the b...

Page 8: ...D carriage movement lever E clamps F clamp knobs G gauge knobs H gauge tabs H1 lamp I tracer point J tracer point locking grub screw K centesimal ring L cutting tool M top cover N motor on switch O ma...

Page 9: ...carriage release button B The carriage movement by means of gears allows high precision movements which greatly facilitate all cutting operations The carriage is fully protected by a special pan el de...

Page 10: ...z 1620 rpm 0 18 Kw MOVEMENTS by gear on rectified carriage CLAMP rotating with four sides high precision MAXIMUM LENGTH OF CUTS 43 mm carriage run DIMENSIONS width 330mm with max lever encumbrance 510...

Page 11: ...proximately 0 18 Kw absorption 2A 230V 60Hz 1620 rpm consumes approximately 0 18 kw absorption 4 6A 120V 60Hz The main parts of the electric circuit on the REKORD are listed below 1 Main plug with fus...

Page 12: ...EKORD is supplied with a full range of accessories The accessories provided by Silca are all that is ne cessary to carry out the operations for which the machine is designed Fig 5 C1 ADHESIVE LABEL DA...

Page 13: ...conditions To ensure that the best use is made of the REKORD key cutting machine certain parameters must be borne in mind damp badly ventilated sites should be avoided The ideal conditions for the mac...

Page 14: ...y cutting machine by the purchaser as follows Connection wire Connect the key cutting machine p ower cable to the electricity mains fig 8 Fig 8 Carriage lever handle Screw the carriage handle as show...

Page 15: ...cated on the right hand side of the machine The motor on switch N located on the left hand side of the machine has a warning light to show that the key cutting machine is live Carriage movement lever...

Page 16: ...justing keys provided on the clamps fig 12 B 3 Check that the adjusting keys adhere properly to the clamps fig 12 B 4 Turn the gauge rod G towards the operator so that the gauges come into contact wit...

Page 17: ...Operating manual English REKORD Copyright Silca 2 007 15 Fig 12 0 025 mm 0 1 mm A B G K...

Page 18: ...r securing the key fig B 2 Loosen the knobs F by a couple of turns fig A 3 Raise the lower part of the clamps and turn to the required position Side A of the clamp for keys to be fitted on their backs...

Page 19: ...carriage up to the tracer point and cutting tool by releasing the push lever B 3 To copy the key move the carriage sideways from right to left by means of the lever D 4 Turn off the machine with main...

Page 20: ...se is to ensure that the key protrudes sufficiently to be cut properly fig 15 fig 15 C For keys with narrow thin stems two pins must be used fi g 15 B the second one to give a secure grip on the key I...

Page 21: ...in the clamps 3 Butt the key stop against the bars fig 16 4 Secure the keys in the clamps 5 Remove the bars from the clamp grooves to prevent it being touched by the tracer point or cutting tool 6 Cut...

Page 22: ...arriages etc Do not contaminate the electronic parts with the oil Before starting any type of maintenance checks or replacements read the instructions below never carry out maintenance or servicing wi...

Page 23: ...n ATTENTION remove the mains plug 1 Remove the two protective pads Q fig 4 page 6 2 Loosen the 3 screws M1 and remove the top cover M 3 Loosen the 4 screws S1 of the plate motor fig 22 4 Push the moto...

Page 24: ...he belt Secure the belt tightener with the screw P2 8 4 Replacing the tracer point To replace the tracer point I fig 25 proceed as follows ATTENTION remove the mains plug 1 Remove the two protective p...

Page 25: ...the nut with the spanner fig 26 4 Use the Allen wrench to screw or unscrew the grub screw in order to move the carriage away from or towards the tracer point and cutting tool 5 Tighten the nut Fig 26...

Page 26: ...6 screws Y to remove the bottom grate Fig 28 8 8 Replacing main switch ATTENTION remove the mains plug 1 Access the bottom part see ch 8 7 2 Detach the 4 connectors Y1 paying special attention to thei...

Page 27: ...e wire grommet X and remove the condenser Fit the new conden ser taking the wire through the nut X replace the motor box and secure with the 4 screws X1 Tighten the grommet nut X replace the motor box...

Page 28: ...om grate and secure with the screws Y fig 28 page 24 7 Place the machine in position on the work bench Fig 35 Fig 36 8 11 Replacing lamp set lamp protection Lamp set ATTENTION remove the mains plug 1...

Page 29: ...ure the wiring is positioned to wards the bottom of the machine 7 Replace the top cover and secure with the 3 screws M1 Fig 37 Fig 38 8 12 Replacing motor on switch ATTENTION remove the mains plug 1 A...

Page 30: ...regarding waste from electric and electronic appliances RAEE The symbol illustrated above also found on the machine indicates that it has beenplaced on the market and must be included in separ ate rub...

Page 31: ...turer or in the special Service Centres recommended by Silca On the back cover of th is manual is a list of the manufacturer s add resses listed bel ow are the addresses of specialised Service Centres...

Page 32: ...opean Union DIRECTIVE 2006 42 CE Machines and with the EN 12100 1 2003 EN 12100 2 2003 Standards European Union DIRECTIVE 2004 108 CE Electromagnetic Compatibility and with the EN 55022 1998 A1 2000 A...

Page 33: ...2 22404705 gam intouch com Finland Hardware Group Finland Oy Hgf Ltd Luostarinportti 5 Kirkkonummi 02400 358 9 2219490 358 9 2962186 asiakaspalvelu hgf fi France SILCA S A S 12 Rue de Rouen B P 37 Z I...

Page 34: ...kiy Moscow 119021 7 495 7083440 7 495 7083292 Russia O O O Peter Key Mihaylovsky Pereulok 7b Saint Petersburg 198095 7 812 2520241 7 812 2523885 peterkey peterkey ru Saudi Arabia Fahd Omar Bamashmous...

Page 35: ...SILCA S p A Via Podgora 20 Z I 31029 VITTORIO VENETO TV Tel 0438 9136 Fax 0438 913800 E mail silca silca it www silca biz Members of the Kaba Group...

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