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Siemens SITRANS FUH1010 Product Instruction Manual Download Page 68

 

Connecting 

 

5.6 Sensor Installation 

FUH1010 IP65 NEMA 4X Precision Volume 
Operating Instructions, 01/2013, A5E32122003-AA 

67

 

●

 

Direct Mode Track Assembly - This track rail has number index holes for inserting an 

index pin to position the other sensor. 

 

 

Note 
Index pins are used as stops against each sensor at the reference hole for one sensor, 

and the Number Index hole for the other sensor (see 

⑨

 in figure below). 

 

①

 

⑥

To SITRANS F Transmitter 

7ME39501LP00 D1H Sensor Downstream 

②

  Sensor Clamp 

⑦

Flow Direction 

③

  7ME39501LP00 D1H Sensor 

Upstream 

⑧

7ME39600M Series Mounting Track (1012TN, 
1012TNH) 

④

  7ME39600M Series Mounting 

Track (1012TN, 1012TNH) 

⑨

REF Hole Index Pin 

⑤

  Mounting Strap Guide 

⑩

Ultrasonic Couplant Compound 

   

⑪

Pipe 

Figure 5-18  Direct Mount 180° opposed with Mounting Tracks 

Summary of Contents for SITRANS FUH1010

Page 1: ...1 2 7 P H O N E 9 1 8 5 8 4 4 7 0 0 WWW E R N I E G R A V E S C O M P R O D U C TI N S T R U C T I O NMA N U A LV 1 0 MA Y2 0 1 6 S I T R A N SL I Q U I DU L T R A S O N I CF L O WME T E R I N T E R F A C ED E T E C T O R I F D MO D E L S F U H 1 0 1 0 ...

Page 2: ... ___________________ ___________________ ___________________ 1 Introduction 2 Safety notes 3 Description SITRANS F 4 Installing mounting Ultrasonic Flowmeters 5 FUH1010 IP65 NEMA 4X and IP66 NEMA 7 Precision Volume Connecting 6 Commissioning Operating Instructions 7 Functions Alarm error and system messages 8 Service and maintenance 9 10 Troubleshooting 11 Technical Data A Appendix A B Appendix B ...

Page 3: ...rated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siem...

Page 4: ...unting 31 4 1 Installation safety precautions 31 4 2 Determining a location 31 4 3 Application Guidelines 32 4 4 Mounting the Transmitter 32 5 Connecting 35 5 1 Safety notes for connecting 35 5 2 Transmitter Wiring 37 5 2 1 Connecting Power 37 5 2 2 Wiring Temperature Sensor to Transmitter 39 5 3 Sensor Wiring 43 5 3 1 Wiring the Sensors 43 5 4 Navigating the Menu 45 5 5 Programming the Transmitte...

Page 5: ...Setup 101 7 6 Expanded I O Option 104 7 7 Logger Control 108 7 8 Setting Thermal Coefficient and Modulus of Elasticity 111 7 9 Operation Adjust Menu Settings 113 7 10 Setting Relays 115 7 11 Memory Control 118 7 12 Analog Output Trim 119 7 13 Resistive Temperature Device RTD Calibration 122 7 14 SONILOCATOR Operation 125 8 Alarm error and system messages 129 8 1 Alarm Codes 129 8 2 Alarms 130 9 Se...

Page 6: ... Keypad Function Chart 46 Table 5 2 Temperature Sensors 71 Table 7 1 Common Liquid Classes 86 Table 7 2 Liquid Table Data 86 Table 7 3 Totalizer Modes 90 Table 7 4 Totalizer Controls the n in Fn channel number 93 Table 7 5 Input Output Wiring TB2 7ME39400AL03 Expanded I O Module 96 Table 7 6 Open Collector User Resistor Recommendations 97 Table 7 7 Analog Outputs 99 Table 7 8 Analog Out Setup Data...

Page 7: ...71 Table A 8 Connection Diagrams and Part Numbers 172 Table A 9 Input Output Wiring TB2 7ME39400AL04 Expanded I O Module 174 Table A 10 Open Collector User Resistor Recommendations 175 Table A 11 Input Output Wiring TB3 7ME39400AL04 Expanded I O Module 175 Table A 12 Input Output Wiring TB4 7ME39400AL04 Expanded I O Module 176 Figures Figure 3 1 Typical Transmitter Label 22 Figure 3 2 NEMA 4X Tran...

Page 8: ... Figure 5 19 Track Rail Alignment 69 Figure 5 20 REF and Number Index Pin Locations 70 Figure 5 21 Clamp on Temperature Sensor 71 Figure 5 22 Insert Temperature Sensor 72 Figure 6 1 EmptyPipeSet_Actual MTY_Fill 76 Figure 6 2 Typical Installation Menu Screen 82 Figure 7 1 PGEN Wiring Diagram 96 Figure 10 1 Test Facilities Graph Screen 143 Figure 10 2 Setting Digital Damping Factor 146 Figure 10 3 S...

Page 9: ...Table of contents FUH1010 IP65 NEMA 4X Precision Volume 8 Operating Instructions 01 2013 A5E32122003 AA ...

Page 10: ... Transmitter SITRANS F literature CD For additional items refer to your packing slip Inspection 1 Check for mechanical damage due to possible improper handling during shipment All claims for damage are to be made promptly to the shipper 2 Make sure the scope of delivery and the information on the type plate corresponds to the ordering information 1 2 History The following table shows the most impo...

Page 11: ...y by these Operating Instructions get in touch with your contact person You can find contact information for your local contact person on the Internet Local contact person http www automation siemens com partner The contents of this manual shall not become part of or modify any prior or existing agreement commitment or legal relationship The sales contract contains all obligations on the part of S...

Page 12: ...symbols from the device Always keep the information and symbols in a completely legible state 2 1 Warning Symbols Symbol Explanation Consult operating instructions Hot surface Dangerous electrical voltage Corrosive materials Toxic materials Isolate the device from power using a circuit breaker Protect the device from impact otherwise loss of degree of protection Protective insulation device in pro...

Page 13: ...s condition over the expected life of the device the requirements described in these Operating Instructions must be observed NOTICE Material compatibility Siemens can provide assistance with the selection of sensor parts However the full responsibility for the selection rests with the customer and Siemens can take no responsibility for any failure due to material incompatibility CE marked equipmen...

Page 14: ...nnect with false polarity Do not expose to temperature beyond the specified temperature range or incinerate the battery Do not crush puncture or open cells or disassemble battery packs Do not weld or solder to the battery s body Do not expose contents to water 2 4 Installation in hazardous area WARNING Explosion Hazard Equipment used in hazardous areas must be Ex approved and marked accordingly It...

Page 15: ...be effective and the approval certification will be invalid Hazardous area safety requirements It is required that Electrical connections are in accordance with EN60079 14 Installing Electrical Systems in Explosion Hazardous Areas The protective cover over the power supply is properly installed For intrinsically safe circuits the connection area can be opened Appropriate cable connectors are used ...

Page 16: ...f voltage AC 500 V applied between the conductor ground conductor shield and shield ground Connect the devices that are operated in hazardous areas as per the stipulations applicable in the country of operation e g for Ex d and nA permanent cables must be laid WARNING Explosion Hazard Devices with the common approval Intrinsically safe and Flameproof The following is applicable for devices with th...

Page 17: ...nel DANGER Explosion Hazard The use of unauthorized parts in the repair of the equipment tampering by unqualified personnel or operation with the cover open in a Hazardous Classified Location will result in dangerous conditions which will cause death serious injury and or equipment and property damage Restrict use and repair to qualified personnel Follow all safety instructions contained or refere...

Page 18: ...pment or to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the local Siemens sales office www automation siemens com partner The contents of this Document shall not becom...

Page 19: ...alled according to the 1010 389 installation drawing provided on the media Failure to install the equipment in the prescribed manner will result in unsafe operation Follow all regional safety laws when operating this equipment When properly installed the equipment meets the following ATEX ratings as stated in EC Type Examination Certificate KEMA03ATEX1134 Transmitter Markings and Explanations II 1...

Page 20: ...r Class II Division 1 Groups E F and G Intrinsically safe connections for Class I and II Division 1 Groups A B C D E F and G Nonincendive for Class I Division 2 Groups A B C and D Suitable for Class II Division 2 Groups E F and G outdoor Type 4X Class III CSA only Sensors Intrinsically safe Class I and II Division 1 Groups A B C D E F and G Nonincendive for Class I Division 2 Groups A B C and D Su...

Page 21: ...II 2 1 G Ex d ia II C Ga IIB H2 T5 Gb Tamb 0 to 50 C Category 2 T located in Zone 1 potentially ex ransmitter plosive atmosphere with intrinsically safe circuits of category Ex ia which can be connected to Category 1 Sensors for use in potentially explosive atmosphere containing gases IP66 Ingress protection against solid bodies rating of dust tight and against liquid rating of heavy seas Sensor M...

Page 22: ...n and commissioning of even the largest sizes very straight forward and easy Note This operating Instructions manual applies to the following FUH1010 IP65 NEMA 4X operating systems Version 3 02 00 and later and version 5 03 00 and later 3 2 NEMA 4X NEMA 7 Transmitters SITRANS FUH1010 Transmitters The SITRANS FUH1010 NEMA 4 and NEMA 7 series transmitters are available in Single and Dual Path versio...

Page 23: ... located on the right side panel of the unit The illustration shows a typical label but labels vary depending upon model and installation location Figure 3 1 Typical Transmitter Label SITRANS FUH1010 Model Numbers The SITRANS FUH1010 NEMA 4X model numbers Single Path 7ME3600 0 Dual Path 7ME3600 3 Figure 3 2 NEMA 4X Transmitter Case Note The NEMA 4X Multi Path transmitter case is slightly larger ...

Page 24: ...up FUH1010 NEMA 7 units using the graphic display and local keypad to avoid injury Standard Transmitter Enclosure Figure 3 3 NEMA 7 Transmitter Enclosure with graphic display and keypad 3 3 Applications Measurement of Liquids SITRANS F flow meters are designed for measurement of a variety of liquids The transmitters are multi parameter devices offering accurate measurement of volume flow viscosity...

Page 25: ...rate and stable digital signal processing method Using this detection scheme the flow meter is capable of resolving the relative transit time difference dT to within 100 psec Considering typical liquid flow transit time differences ranging from 1x104 to 1x106 psec the flow meter is capable of providing an exceptional turn down ratio The flow meter also incorporates a correlation technique which en...

Page 26: ...ty Flow Profile Compensation The flow equation shown above is only valid for plug flow where the flow velocity is uniform across the entire cross section of the pipe Frictional forces between the fluid and the pipe wall cause the flow velocity to be nearly zero at the pipe wall and peaked toward the center of the pipe as shown in the diagram below The acoustic beam traverses the center of the pipe...

Page 27: ...ws 5Q 3LSH 9 9LVFRVLW where viscosity cS cP density Pipe ID inches VF inches sec cS kinematic viscosity cP absolute viscosity The flow meter then uses this computation of Reynolds number to compensate the raw flow velocity for conditions of laminar or turbulent flow profile as defined by an internal Reynolds compensation table The flow meter then converts the compensated flow velocity to volumetri...

Page 28: ...frequencies so there is a greater chance that the signal will be able to penetrate a highly viscous fluid This decreases the likelihood of an attenuated signal and improves the reliability of the flow readings Since viscosity contributes to flow measurement difficulties by changing from liquid to liquid it is easily affected by temperature and pressure it impacts the ideal signal required to penet...

Page 29: ...ngle to the main pipe axis The WideBeam rains over the receiving sensor The wide coverage of the receiver is necessary because the angle of the sonic beam is related to the liquid s sonic propagation velocity by Snell s Law HDP QJOH UF 6LQH 7UDQVGXFHU 3KDVH 9HORFLW LTXLG 6RQLF 3URSDJDWLRQ 9HORFLW According to this formula it can be stated that as the liquid sonic propagation velocity changes so wi...

Page 30: ...als that if the angle of flow stream is not in line with the pipe axis the flow calibration factor could be compromised This most often occurs when the sensor mounting location is within close proximity of a bend or other pipe obstruction Upstream Sensor Downstream Sensor Flow Direction WideBeam transmissions exchanged between the Upstream and Downstream sensors Reflect mounting automatically corr...

Page 31: ...Description 3 4 Theory of Operation FUH1010 IP65 NEMA 4X Precision Volume 30 Operating Instructions 01 2013 A5E32122003 AA ...

Page 32: ...pstream Downstream Avoid long drop lines downstream from the sensor to prevent the meter pipe from draining Avoid installing the sensor upstream of a free discharge in a drop line where possible Sensor Location in piping system The optimum location in the system depends on the application For liquid applications the presence of excessive gas or air bubbles in the fluid may result in erroneous meas...

Page 33: ...ounting on or near weld seams Pipe must be full to achieve proper operation 4 4 Mounting the Transmitter WARNING Hazardous Voltage May cause death or serious personal injury Disconnect power before working on this product Wall Mounting The transmitter can be mounted on any wall surface including wood metal or concrete Use the appropriate bolts and screws as needed for your mounting application and...

Page 34: ... Bolt Assembly for standard 2 in 6 cm mounting pipe Figure 4 1 Pipe Mounting and Mounting Locations for Transmitter Note Use conduit fittings or cable glands on all cables NOTICE Weather Seal Malfunctions Incorrect installation of weather seals may result in failure to meet to IP65 standards and damage to the equipment Install weather tight seals at all unused holes using proper cable conduit and ...

Page 35: ...Installing mounting 4 4 Mounting the Transmitter FUH1010 IP65 NEMA 4X Precision Volume 34 Operating Instructions 01 2013 A5E32122003 AA ...

Page 36: ... installation precautions are not taken Restrict use and repair to qualified personnel Only qualified personnel may carry out work on the electrical connections Before opening the terminal box check that No explosion hazard exists Local safety codes and policy requirements have been followed All connection leads are potential free FUH1010 IP65 NEMA 4X Precision Volume Operating Instructions 01 201...

Page 37: ... there is a risk of explosion With intrinsically safe circuits use only certified meters appropriate for the transmitter DANGER Explosion Hazard Laying Cables Cable for use in zone 1 and 2 must satisfy the requirements for having a proof voltage AC 500 V applied between the conductor ground conductor shield and shield ground otherwise there is a risk of explosion Connect the devices that are opera...

Page 38: ...wer DANGER Electrical Shock Hazard Contact with exposed wiring will lead to fire electric shock or serious injury Turn off main power before installing AC connections to the transmitter Note If the transmitter is not already mounted and cabling has not been run proceed to Mounting the Transmitter Page 32 before connecting power 1 Open the transmitter top cover by releasing the cover latch for IP66...

Page 39: ...Wire Clamp Screws Input Power Conn J10 Ferrite power cord Connector mounting screws Figure 5 1 Input Power J10 Wiring 4 Pull the desired length of input power wires through a cable gland and into transmitter case 5 Wire input power connector for AC or DC power depending on power supply provided Note Dress cables and make sure cable length is not excessive as to impede proper replacement of access ...

Page 40: ...86 ಯ 9 86 63 86 8 6 57 5 7 1 7 3 02 7 3 02 6 67 0 2 0 7 5 833 8 1 83 83 1 1 11 11 5 029 29 5 25 66 72 2 5 1 7 50 1 6 8 11 1387 02 8 Keypad Enable Switch 5 2 2 Wiring Temperature Sensor to Transmitter Wiring Temperature Sensor to the Analog Input ModuleSensor DANGER Hazard Voltage Contact with exposed wiring will lead to fire electric shock or serious personal injury Set transmitter and instrumenta...

Page 41: ... remove four captive screws securing the I O board Remove board and set it aside 6 6 0 16 1 3 6 0 16 1 32 5 6833 6 1 3 6 92 76 5 029 29 5 25 66 72 32 5 211 7 216 7 5 7 51 32 5 6 6 87 21 92 7 32 5 86 ಯ 9 86 63 86 8 6 57 5 7 1 7 3 02 7 3 02 6 67 0 2 0 7 5 833 8 1 83 83 1 1 11 11 5 029 29 5 25 66 72 2 5 1 7 50 1 6 8 11 1387 02 8 Access Cover Screw Latch Transmitter Access to Analog Input Module Fuse ...

Page 42: ...tructions 01 2013 A5E32122003 AA 41 7 7 76 7 7 75 Black Short Terminals 1 and 4 For FUE1010 TB2 is used for another Temperature sensor Orange Ground Terminals 2 and 3 to Terminal 5 Brown To Sensor Red 7ME39600CR 992EC Series Cable Blue Figure 5 3 Single Channel Temperature Sensor Inputs ...

Page 43: ... NOT attach Blue 5 wire at RTD end of cable 3 For single channel use wire TB2 as shown in figure above 4 For dual channel use connect Channel 2 temperature sensor to TB2 5 Replace I O Board and secure with four captive screws paying careful attention to pin alignment 6 Replace Access Cover and finger tighten captive thumbscrew Note TB3 and TB4 are also active analog inputs See wiring table below P...

Page 44: ... and may result in electric shock or serious personal injury The transmitter must be grounded and the top cover closed before applying power to the device 7 Connect power cables to the appropriate power source 90 240 VAC 50 60 Hz or 9 36 VDC Close cover 5 3 Sensor Wiring 5 3 1 Wiring the Sensors Connecting Sensors to the Transmitter 1 Open the transmitter top cover Using a flat blade screwdriver r...

Page 45: ... To CH 2 UP Transducer Cables Connected to Transmitter To CH 1 DN Cable Strain Relief Bracket To CH 1 UP To CH 2 DN Channel 2 Channel 1 Figure 5 4 Sensor Cable Connections 4 Apply power 5 Within 10 seconds of power up the transmitter main display will become active and a typical Siemens graphic will appear The screen also identifies the software version of the unit as shown below ...

Page 46: ... Version xx xx xx 6 Press the MENU key and the Main Menu will appear Language selection is not on Version 3 op systems 6HOHFW 0HWHU 7 SH 0HWHU 7 SH XDO 3DWK ORZ 0HWHU DFLOLWLHV DQJXDJH 6LHPHQV XDO 3DWK 3DWK 5 4 Navigating the Menu Installation Menu Navigation F1 F3 F2 F4 MENU CLR ENTER DATA LOG ALT CTRL HELP 1 2 3 0 7 8 9 4 5 6 Figure 5 6 Keypad ...

Page 47: ...lls F Keys 1 2 and 3 Used to start stop reset Totalizer F4 Caution used during power up for system reset CTRL and ALT Used as shift keys for alternative key functions DATALOG Triggers immediate Datalogger report Plus and Minus Changes the sign of numeric data 5 5 Programming the Transmitter Select Language and Units Note Before creating a site select a language and then English or Metric units fro...

Page 48: ...te Site name e g ABC 6LHPHQV XDO 3DWK 5LJKW UURZ QWHU UHDWHV D QHZ 6LWH KDQ 3DWK 6HWXS 5HFDOO 6LWH 1R VLWHV KDQQHO QDEOH 1R 6LWH 6HFXULW 2II HOHWH 6LWH 1R VLWHV 6DYH 5HQDPH 6LWH UHDWH 1DPH 6LWH Insert desired name 8 characters max Note To select letters Press Right Arrow to cursor and then press Up Down Arrows to select letters Press ENTER when done 4 Press Left Arrow and return to the Channel Set...

Page 49: ...SH ODVV 6 DUE 6WHHO 6HOHFW 3LSH 6L H 6 3LSH 2 LQ 3LSH 0DWHULDO 6WHHO DOO 7KLFNQHVV LQHU 0DWHULDO 1RQH LQHU 7KLFNQHVV 7KHUP S RHI 0RG RI ODVW 36 3DWK 3 Pre programmed Pipe Size and relevant pipe parameters will appear in menu cells Press Right Arrow and scroll to desired pipe size Press ENTER Enter dimensions manually if pre programmed dimensions do not match application Note The DN sizes listed in...

Page 50: ...n menu Save Rename Site Procedure 1 To save all programmed data to site return to Channel Setup menu 2 Press Right Arrow and scroll to Save Rename Site 6LHPHQV XDO 3DWK 5LJKW DQG HQWHU WR VDYH 6LWH 6HWXS KDQ 3DWK 6HWXS 5HFDOO 6LWH 1R VLWHV KDQQHO QDEOH 1R UHDWH 1DPH 6LWH 6LWH 6HFXULW 2II HOHWH 6LWH 1R VLWHV 6DYH 5HQDPH 6LWH The saved site name now appears in the menu screen 3 Press Right Arrow and...

Page 51: ...k to ensure that you have a matched set of sensors They both should have the same S N number but marked with either an A or B e g 100A and 100B Mounting Supplies The following items will be needed to mount the sensors in addition to what is supplied Flat blade screwdriver Tape chalk and a ruler or measuring tape For Direct mounting Mounting Strap Kits The available Mounting Strap kits are listed b...

Page 52: ...sensors on a surface aberration pipe seam etc 5 Do not mount sensors from different ultrasonic meters on the same pipe within reasonable distance Also do not run the sensor cables in common bundles with cables from other instrumentation Sensor cables originating from a common transmitter can be in a single conduit 6 Always mount sensors on a dry pipe surface Optional submersible units can be purch...

Page 53: ... distance in inches or millimeters between the front faces of the sensors along the axis of the pipe If you are mounting the sensors without a track or spacer bar you have to space them according to this value Note that Ltn may be a negative number for direct mount on very small pipes where the sensor spacing overlaps 5 6 2 Sensor Identification and Selection Sensor identification The sensor part ...

Page 54: ...1010 IP65 NEMA 4X Precision Volume Operating Instructions 01 2013 A5E32122003 AA 53 Typical Sensor Labels 6LHPHQV QGXVWU QF 0DGH LQ 86 3 36 16 UHY 8QLYHUVDO Universal Sensor model number Sensor size Figure 5 8 Sample Universal Sensor Label ...

Page 55: ...election The following is a typical sensor selection procedure Note The transmitter must be powered up before you can select a sensor model Refer to Transmitter Wiring Page 37 1 Press Left Arrow to return to main menu At Meter Type press the Right Arrow and then ENTER 2 The Channel Setup menu will appear 3 Press the Down Arrow to select install Sensor 4 Press the Right Arrow to Sensor Model Press ...

Page 56: ...6HQVRU 6LHPHQV XDO 3DWK 6FUROO LVW DQG VHOHFW GHVLUHG 0RGHO 6HQVRU 0RGHO 3 7 6HQVRU 6L H 6HQVRU 0RXQW 0RGH 5HIOHFW 6SDFLQJ 2IIVHW 1RPLQDO 1XPEHU QGH 6SDFLQJ 0HWKRG 6SDFHU DU 1 WQ 9DXH LQ QVWDOO RPSOHWH 1R PSW 3LSH 6HW 07 PDWLF HUR ORZ GMXVW FWXDO HUR QVWDOO 3DWK Select based on type Select based on size After sensor is mounted select Install 7 To select Sensor Size press Right Arrow Scroll to sele...

Page 57: ...r 3 Wrap a Mounting Strap around the pipe Make sure to position it so there is easy access to the Mounting Strap Adjusting Screw 4 At the mounting location place the Mounting Frame Spacer Bar Assembly on the pipe so that it rests on the top of the pipe 5 Engage the end of the Mounting Strap with the Mounting Strap Adjusting Screw 6 Slide strap under the spring clip of one of the Mounting Frames 7 ...

Page 58: ...ting Strap Note Optional 2nd Mounting Strap shown Larger pipes over 76cm 30 inches may need an additional support Sensor Clamping Screw Spacer Bar Platform and Clamping Screw Spacer Bar Spacer Bar Reference Hole 7ME39600M Mounting Frame Orientation for Single Beam Sensor at 9 o clock position Orientation for Dual Path Sensor at 10 2 o clock positions Figure 5 10 Sensor Installation ...

Page 59: ... in place Repeat procedure for the other sensor 4 If installing a temperature sensor proceed to Mounting Temperature Sensor Page 71 If not proceed to Sensor Wiring Page 43 5 6 4 Direct Mount Sensor Installation using Mounting Frames Spacer Bar and Spacing Guides The combination of mounting frames spacer bar and spacing guides is the recommended way to mount Direct Mode sensors The mounting frame e...

Page 60: ...ched set of sensors They both should have the same S N number but marked with either an A or B e g 100A and 100B 4 Temporarily position one of the frames on the pipe where you will be mounting it Ensure that this is a smooth area without any raised areas seams etc With a pencil or chalk mark a generous area of 13 mm 1 2 all around the frame Remove the assembly 5 Prepare the area you marked by de g...

Page 61: ... the second frame to the spacer bar with an index spacer screw into the index hole specified in Step 1 The angle on the frame should be facing away from the direction that the length of the bar is going 9 Now attach the free end of the spacer bar by inserting an index spacer screw through the REF hole on the spacer bar and then into the hole on the mounted frame Tighten Sight to ensure that this f...

Page 62: ... Disassemble the spacer bar and the unmounted frame Use the bar as a straight edge and with one edge against the mounted frames tapered roller center and the other crossing the dot you drew draw a line crossing the dot see B above Set the bar aside Trim material from inner edge if necessary Mylar Spacing Guide 8cm 3 inch Overlapping Edge Figure 5 14 Wrapping the Mylar Spacing Guide around the pipe...

Page 63: ...e from the overlap edge to overlap mark and draw a line at the fold or halfway point Overlap Edge Spacing Guide Mark or fold exactly at half way point Circumference Figure 5 15 Finding the Halfway Distance 14 Reinstall the spacing guide its left edge abutting the sensors edge mark on the pipe and the overlapping edge in line with the dot now a line on the pipe see C Tape it in this position on the...

Page 64: ...e center of the sensor emitting surface 21 Tighten the sensor clamping screws to hold the sensor firmly in place Repeat procedure for the other sensor 22 Slide sensor into a mounting frame back end first aligning the angled edge of the sensor with the angled edge of the mounting frame Keep sensor from making contact with the pipe until it butts up against the mounting frame stop Push sensor down t...

Page 65: ...h illustrates a typical Install Sensor menu screen Note the automatic assignment of mounting track part number plus the designation of the number index 6LHPHQV XDO 3DWK 6 7 QVWDOO RPSOHWHG QVWDOO 6HQVRU QVWDOO 3DWK 6HQVRU 0RGHO 3 7 6HQVRU 6L H 6HQVRU 0RXQW 0RGH 5HIOHFW 6SDFLQJ 2IIVHW 0LQLPXP 1XPEHU QGH 6SDFLQJ 0HWKRG 7UDFN 71 WQ 9DOXH LQ PSW 3LSH 6HW KDQQHO 1RW 6HWXS HUR ORZ GMXVW KDQQHO 1RW 6HWXS...

Page 66: ... Transmitter 7ME39600M Series Mounting Track 1012TN 1012TNH 7ME39501LP00 D1H Sensor Upstream Ultrasonic Couplant Compound Sensor Clamp Flow Direction 7ME39501LP00 D1H Sensor Downstream Pipe Mounting Strap Guide REF Hole Index Pin Figure 5 17 Reflect Mount with Model 1012TN Mounting Track Side View 3 Place the track rail assembly on the top surface of the pipe at the location where you have determi...

Page 67: ...le 12 Observing the upstream and downstream orientation attach the UP upstream and DN downstream cables to the sensors and make snug Attach the other ends to the UP and DN terminals of the transmitter Installing a 1012T Mounting Track in Direct Mode The Sensor Installation procedures show how the automatic selection of sensors mounting mode and spacing method are established Examine the figure bel...

Page 68: ...tops against each sensor at the reference hole for one sensor and the Number Index hole for the other sensor see in figure below To SITRANS F Transmitter 7ME39501LP00 D1H Sensor Downstream Sensor Clamp Flow Direction 7ME39501LP00 D1H Sensor Upstream 7ME39600M Series Mounting Track 1012TN 1012TNH 7ME39600M Series Mounting Track 1012TN 1012TNH REF Hole Index Pin Mounting Strap Guide Ultrasonic Coupl...

Page 69: ...5 Finger tighten the chain Tension Screw to secure the strap and tracks to the pipe Note For easier installation it may be helpful to use a tie tape or bungee cord to hold the two tracks in place while mounting Positioning Track Assemblies 1 Wrap the supplied Mylar guide around the pipe and alongside the track assemblies noting the point of overlap with a marker 2 Remove the guide fold in half at ...

Page 70: ...r Installation FUH1010 IP65 NEMA 4X Precision Volume Operating Instructions 01 2013 A5E32122003 AA 69 Align tracks with Spacer Guide edge Mylar Spacer Guide Halfway distance of Spacer Guide Figure 5 19 Track Rail Alignment ...

Page 71: ...or clamping screw over the sensor and tighten Sensor Clamping Screw REF hole Number Index hole Figure 5 20 REF and Number Index Pin Locations 3 Insert the other index pin into the correct Number Index hole on the other track marked Direct Mode Spacing 4 Apply a 3mm 1 8 inch continuous bead of couplant compound along the center of the contact surface of the second sensor Note Remember to install th...

Page 72: ...terfaces and for density determination Temperature sensors are available in clamp on style or in insert Thermowell style Refer to the table below Both styles incorporate 1000 ohm platinum RTD s for high precision Table 5 2 Temperature Sensors Description Part Number Standard clamp on RTD 7ME39501TA00 Submersible clamp on RTD 7ME39501TB00 Insertion style RTD size 1 140mm 5 5 in 7ME39501TJ00 Inserti...

Page 73: ...mperature measurement anomalies resulting from variations in the ambient conditions can be minimized by insulating the pipe and sensor after installation Temperature Sensor Connector Head Assembly Thermal Couplant 7ME39600CR 992EC Series Cable Spring Loaded Sensing Element Threaded Pipe Fitting Pipe Wall Thermowell Figure 5 22 Insert Temperature Sensor Insert sensors are designed to be used in pip...

Page 74: ...Commissioning Note Refer to Programming the Transmitter Page 46 if needed 1 Scroll down to Install Sensor and press Right Arrow 2 Scroll down to Install Complete Press the Right Arrow and select Install Press ENTER 6LHPHQV XDO 3DWK 6 7 QVWDOO RPSOHWHG QVWDOO 6HQVRU QVWDOO 3DWK 6HQVRU 0RGHO 3 7 6HQVRU 6L H 6HQVRU 0RXQW 0RGH 5HIOHFW 6SDFLQJ 2IIVHW 1RPLQDO 1XPEHU QGH 6SDFLQJ 0HWKRG 6SDFHU DU 1 WQ 9DO...

Page 75: ...DOO 6HQVRU 4 Observe the Measured Vs window and verify a correct sound velocity measurement if known 5 Press the Down Arrow to accept sound velocity value QVWDOO 3DWK 6HQVRU 0RGHO 3 7 6HQVRU 6L H 6HQVRU 0RXQW 0RGH 5HIOHFW 6SDFLQJ 2IIVHW 1RPLQDO 1XPEHU QGH 6SDFLQJ 0HWKRG 6SDFHU DU 1 WQ 9DOXH LQ QVWDOO RPSOHWH HV PSW 3LSH 6HW FWXDO HUR 6LHPHQV XDO 3DWK 6 7 RQIRUPV QGLFDWHG IORZ WR FWXDO HUR 6DYH 5HQ...

Page 76: ...t Empty routine to set the empty pipe threshold by direct numeric entry Actual MTY Command If application conditions allow you to empty and refill the pipe then you may choose to perform the Actual Empty procedure however it is not required to do so Note IMPORTANT NEVER perform the Actual MTY procedure if the pipe can not be emptied To use the Actual MTY command 1 From Channel Setup scroll down to...

Page 77: ...H 6HQVRU 0RXQW 0RGH 5HIOHFW 6SDFLQJ 2IIVHW 1RUPDO 1XPEHU QGH 6SDFLQJ 0HWKRG 6SDFHU DU 1 WQ 9DOXH LQ PSW 3LSH 6HW 07 PDWLF HUR ORZ GMXVW FWXDO 07 QVWDOO RPSOHWH 6HW PSW Figure 6 1 Empty Pipe Set 5 Refill the pipe completely then press ENTER Using the MTYmatic command You can repeat MTYmatic performed during the Initial Makeup to correct an inaccurate Actual MTY setting if conditions do not allow yo...

Page 78: ...ber that represents the signal strength level consistent with an empty pipe Set Empty uses non linear scaling There is no direct correlation between the number you enter and any standard amplitude unit If you set the number too low the meter may not detect a true empty pipe If you set it too high it could trigger the empty pipe alarm suspending flow measurement even though the liquid is flowing To...

Page 79: ...low then press ENTER 3 Scroll using Down Arrow to Install Sensor 4 Press Right Arrow to Level D 5 Scroll using Down Arrow to Sensor Size 6 Press ENTER select size from list Note Menu items in bold are required entries to establish operation Level A Level B Level C Level D see manual Level E Level F Meter Type Dual Path Flow Chan Path Setup Recall Site Setup Enter From List Channel Enable Enter Fro...

Page 80: ...ew Only Spacing Method View Only Ltn Value View Only Install Complete No Install Select Install Empty Pipe Set Enter From List Zero Flow Adjust Enter From List Operation Adjust Damping Control Time Average SmartSlew Deadband Control Numeric Entry Memory Fault Set Fault Memory Memory Delay s N A SL Rate Enter From List Flow Total Units Flow Vol Units Enter From List Flow Time Units Enter From List ...

Page 81: ...er From List I O Data Control Analog Out Setup Enter From List Relay Setup Relay 1 2 3 4 Analog Inp Setup Enter From List Diagnostic Data Path Select 1 2 1 2 Path Enable No Yes Flow Data Enter From List Application Info Enter From List Liquid Data Enter From List Site Setup Data Enter From List Test Facilities Enter From List Print Site Setup No Yes Site Created View Only Meter Facilities Preferre...

Page 82: ...Trim 1Khz Trim Pgen2 Operate Trim 1Khz RTD Calibrate RTD1 Factory User Cal RTD2 Factory User Cal Clock Set Date MM DD YY Edit Date Time HH MM Edit Time RS 232 Setup Baud Rate Enter From List Parity Enter From List Data Bits 7 8 Line Feed Yes No Network ID Numeric Entry RTS Key Time Enter From List Backlight Enter From List System Info Version View Only Reset Data Time View Only mm dd yy hh mm ss O...

Page 83: ...QWU 6HOHFW 3LSH 6L H 1 3LSH 2 LQ 3LSH 0DWHULDO 6WHHO DOO 7KLFNQHVV LQHU 0DWHULDO 1RQH LQHDU 7KLFNQHVV 7KHUP S RHI 0RG RI ODVW 36 Menu Cell Data left hand column Current Selected Measurement Channel Highlighted Menu Cell Site Name Identified Menu Prompt Line Reverse Video Highlighted Data Current Selected Meter Type Menu Cell Data right hand column Figure 6 2 Typical Installation Menu Screen ...

Page 84: ... for all liquids within a liquid class should be essentially identical even though their individual sonic velocities may be very different This menu cell allows the LiquIdent Slope Factor to be edited for optimal operation The LiquIdent Slope Factor default is 2 300 Calculating the LiquIdent Slope Factor 1 Establish the maximum Tmax and minimum Tmin operating temperatures for all liquids within th...

Page 85: ...HW DO LVSOD 6HWXS RJJHU 6HWXS 2 DWD RQWURO LDJQRVWLF DWD 2 From Liquid Class press Up Down Arrow to scroll down to Liquid Table QVWDOO GLW LTXLG RRN 8S 7DEOH LTXLG ODVV DWHU LTXLG 7DEOH 7HPS 5DQJH WR 3LSH RQILJ XOO HYHORSHG QRPDO LDPV SSOLFDWLRQ DWD 6LHPHQV XDO 3DWK 3DWK 3 Press Right Arrow to Table Active and scroll down to LiquIdent Slope LTX GHQW 6ORSH DFWRU P V GHJ 7DEOH FWLYH 1R LTXLGHQW 6ORS...

Page 86: ...ach liquid note the measured sonic velocity at Pmax and the sonic velocity at Pmin in meters per second 2 Use the following formula to calculate the Pressure Slope Factors with the Liquid Class 3UHVVXUH 6ORSH DFWRU 9V 3PLQ 9V 3PD 3PLQ 3PD 3 Calculate the average of all the Pressure Slope Factors within the Liquid Class To enter the Pressure Slope Factor 1 From the Liquid Table menu cell press Up D...

Page 87: ...be bypassed by pressing the Down Arrow twice The following tables list K0 and K1 values of some common classes of liquids Table 7 1 Common Liquid Classes Liquid K0 K1 Crude Oils 341 0957 0 0 Gasoline and Naphthenes 182 4571 0 2438 Jet Fuels and Kerosenes 330 3010 0 0 Diesels Heating Oils and Fuel Oil 144 0427 0 1896 Table 7 2 Liquid Table Data LiquIdent Viscosity Compressibility Liquid Name K0 K1 ...

Page 88: ...uid type specific gravity and viscosity The LiquIdent Index Scale enables positive liquid identification A LiquIdent Index is the sonic velocity for the liquid at the Base Temperature generally 15ºC 60ºF When a LiquIdent Index is entered for a particular liquid within the Liquid Class the liquid s specific gravity and its viscosity must also be entered at the LiquIdent Index To create a LiquIdent ...

Page 89: ... balance of the table entry Below this you may enter the values associated with that LiquIdent value S G The specific gravity of the liquid at system Base Temperature usually 15ºC 60ºF Specific gravity represents the ratio of the liquid density to the density of water at base temperature Viscosity The kinematic viscosity of the liquid at system Base Temperature units centistokes Visc Slope The exp...

Page 90: ...t as with liquid names you should create ranges of LiquIdents where the appropriate K0 K1 variables are installed for their corresponding liquids 7 2 Selecting Flow Units Selecting Flow Units The Flow Total Units menu is available after selecting a meter type and measurement channel Use the Flow Total Units menu to select volumetric flow units and an associated time base for the flow rate and tota...

Page 91: ...ption list and use the Up Down Arrows to select the desired units ORZ 7RWDO 8QLWV 6LHPHQV XDO 3DWK 3DWK ORZ 9ROXPH 8QLWV ORZ 9RO 8QLWV DOORQV 86 ORZ 7LPH 8QLWV 0 1 ORZ LVS 5DQJH XWRUDQJH ORZ LVS 6FDOH 0 1 7RWDO 9RO 8QLWV DOORQV 86 7RWDOL HU 6FDOH 7RWDO 5HVROXWLRQ 7RWDOL HU 0RGH 1 7 2 DWFK 6DPSOH 7RW 6 Press ENTER to store selection Totalizer Modes The Totalizer function operates in any of the mode...

Page 92: ... Mode menu and press the Right Arrow to select the Totalizer Mode option list ORZ 7RWDO 8QLWV 6LHPHQV XDO 3DWK 3DWK KRRVH SRVLWYH QHJDWLYH RU QHW WRWDO ORZ 9RO 8QLWV DOORQV 86 ORZ 7LPH 8QLWV 0 1 ORZ LVS 5DQJH XWRUDQJH ORZ LVS 6FDOH 0 1 7RWDO 9RO 8QLWV DOORQV 86 7RWDOL HU 6FDOH 7RWDO 5HVROXWLRQ 1 2 7RWDOL HU 0RGH 1 7 2 DWFK 6DPSOH 7RW 326 2 5 Press the Up Down Arrows to select the desired mode 6 Pr...

Page 93: ...tion dialog box enter a connection name e g FUP1010 Click OK 3 In Phone Number dialog box select Direct to COM 1 or COM 2 Click OK to select 4 In Properties dialog box enter RS 232 parameters Click OK 5 At terminal screen click File Select Properties 6 Select Settings tab At Emulation box select VT 100 7 Select ASCII Setup In ASCII Sending uncheck boxes In ASCII Receiving check Append line feeds t...

Page 94: ...eezes the Totalizer screen display However the flow meter will continue to update its internal registers The flow meter will show the current total when you repeat the F1 3 key sequence When you activate LAPTOT an L precedes the TOTAL symbol i e LTOTAL on the HyperTerminal screen F1 F2 F3 F4 CLEAR Batch Tot register Clears the Batch Sample Totalizer register The flow meter maintains a separate Tot...

Page 95: ...e 30 GPM and the 20mA span will be 10 GPM Vfab Spanned Absolute Volumetric Flow Rate Vfab is the absolute magnitude of the volumetric flow rate Vfo There are no menu cells provided to span this output Vfab shares the Vfo span entries The Vfab minimum span is always zero The maximum span for Vfab is the largest absolute value of either the min or the max flow rate Vfo entries For example a span bet...

Page 96: ... 0 flow rate numeric data for 4mA Press ENTER to store data 6SDQ DWD 6LHPHQV XDO 3DWK 6HW P IORZ UDWH 3 1 3 0D ORZ 0 1 0LQ ORZ 0 1 0D LTX GHQW 0 6 0LQ LTX GHQW 0 6 0D 9LVF F6 0LQ 9LVF F6 0D 9V 0 6 0LQ 9V 0 6 0D 7HPS 0LQ 7HPS Input numeric flow data here PGEN Function The PGEN P Unit Volume menu cell entry controls a digital output pulse function and is available in all units with 7ME3600 x and 7ME...

Page 97: ...2 211 7 21 2 5 0 1 2 5 7 3 1B 77 2 5 9 56 2 7 1 9R 7 3 1B 23 1 2 725 5 9 56 2 7 1 9R 77 3 1 6 1 5281 6 7 2 3 1 6 1 5281 72 1 86 5 48 30 17 9 P 120 1 855 17 2168037 21 72 1 86 5 48 30 17 7 3 1B 77 2 25 5 2 7 1 9R 7 3 1B 23 1 2 725 25 5 2 7 1 9R 77 3 1 6 1 5281 6 7 2 3 1 6 1 5281 72 1 86 5 48 30 17 9 P 120 1 855 17 2168037 21 72 1 86 5 48 30 17 Figure 7 1 PGEN Wiring Diagram Note TB2 9 and TB2 11 ar...

Page 98: ... P Unit Volume menu cell and press Right Arrow to activate the numeric entry 6SDQ DWD 6LHPHQV XDO 3DWK QWHU 3 1 3XOVH IDFWRU 3 1 3 0D ORZ 0 1 0LQ ORZ 0 1 0D LTX GHQW 0 6 0LQ LTX GHQW 0 6 0D 9LVF F6 0LQ 9LVF F6 0D 9V 0 6 0LQ 9V 0 6 0D 7HPS 0LQ 7HPS Input PGEN pulse factor here 3 Use the numeric keys to enter the desired number of PGEN pulses per unit volume Note Ensure that the number entered will ...

Page 99: ...Where MinFreq Minimum desired frequency Hz Must be greater than 20 Hz MinFlow Minimum operating flow rate Unit Volume second Note If STD VOL is selected then the unit volume for PGEN will represent Standard Volume not actual volume Forcing the PGEN Output Frequency To test the operation of the flow meter with a Remote Transmitting Unit RTU or other pulse counting device it may be necessary to forc...

Page 100: ...ble 7 8 Analog Out Setup Data Categories S LiquIdent m s System sonic velocity compensated for temperature S Viscosity System liquid viscosity S T1 Current liquid temperature S Vfo System spanned volumetric flow unsigned S Vfab System spanned and signed absolute flow S Vs System sonic velocity S Valc System signal amplitude S Vaer System aeration number Iin1 Iin2 Iin3 Iin4 Represents a re transmit...

Page 101: ... 6LHPHQV XDO 3DWK 3DWK VVLJQ DWD WR QDORJ 2XWSXWV QDORJ 2XW 6HWXS 5HOD 6HWXS QDORJ QS 6HWXS 3 Press Right Arrow twice to access the Io option list 4 Move the cursor to the desired data function by pressing Up Down Arrow QDORJ 2XW 6HWXS 6LHPHQV XDO 3DWK 3DWK VVLJQ DWD WR WKH WR P RXWSXW R 6 9IR R 6 9IDE 9R 6 52 9R LQ LQ LQ LQ 9IR 9IDE 9V 9DOF 5 To store selection press ENTER Vo Output Functions The...

Page 102: ... 4mA to a full scale of 20mA The Analog Inp Setup menu cell allows you to enable this port and then span it to any desired scaling For example when using the analog input viscosity function the numeric variables might be spanned as follows 4mA 1 water and 20mA 100 more viscous liquid This spanning configuration allows the flow meter to use this constant numerical change to improve calibration in r...

Page 103: ...er and ignores any subsequent input with the same assignment For example if Iin1 and Iin2 are both assigned to represent pressure PSIA the flow meter will only use the pressure input from Iin1 Setting the Analog Current Input The DC current input port must be enabled first From the Analog Inp Setup menu proceed as follows 2 DWD RQWURO 6LHPHQV XDO 3DWK 3DWK QDORJ QSXW 6HWXS QDORJ 2XW 6HWXS 5HOD 6HW...

Page 104: ...rsor down to Aux by pressing the Down Arrow and then press ENTER This enables the port to receive an input current The cursor moves to 4 mA LQ 6LHPHQV XDO 3DWK 3DWK VVLJQ QDORJ QSXW 7 SH QSXW X P P 3 To enable numeric entry press the Right Arrow Type a numeric value corresponding to a 4mA input signal 4 To store the data press ENTER This moves the cursor to 20 mA 5 To enable numeric entry press th...

Page 105: ... I O Data Control Span Data and Analog Output Trim Menu information in the manual The SITRANS F 1010 flow meter provides an Analog Output Setup menu that allows the user to assign data functions for these output signals refer to Analog Output Setup in the appropriate manual In addition refer to Installation Drawings 1010N 2 7 and 1010N 7 7 in the manual for additional connection information and te...

Page 106: ...ated 4 20mA current loops signals Io1 and Io2 that are assignable and spannable by the user to many flow meter variables such as flow sonic velocity signal strength etc These self powered outputs also provide an industry standard fault indication by dropping to 2mA if assigned to flow rate and under fault conditions Note that these outputs though isolated from the system are NOT isolated from each...

Page 107: ...four current outputs Aux Io1 Aux Io2 Aux Io3 and Aux Io4 see diagram By spanning and assigning a system variable to 0 10 volt Vo1 and Vo2 or 0 5000 Hz pulse output Pgen1 and Pgen2 the module simultaneously outputs these signals to the Expanded I O Module Option Aux outputs For a 2 Channel flow meter the programming assignments are as follows Table 7 10 Typical 2 Channel Flow Meter Expanded I O Opt...

Page 108: ...d I O Module 9 9 9 9 9 9 X R X R R R 3JHQ 3JHQ 9R 9R X R X R Flow meter Internal Connections Output Terminal Strip Note The 1010N 7 Expanded I O Module auxiliary output signals Aux Io1 Aux Io4 generated from Pgen1 Pgen2 Vo1 and Vo2 are mirrored output currents For example if Vo1 is a 5 VDC signal then Aux Io3 will be 12mA Note The method used to create auxiliary current loops makes it impractical ...

Page 109: ...e of the hours and minutes of logging time remaining For convenience sake the Display Logger command is essentially a duplicate of the menu cell in Logger Setup It sends Logger data to the graphic screen with or without line wrapping The Output Logger command sends data to an external device via the RS 232 serial port The Clear Logger command erases the entire Logger file 1 From the Meter Faciliti...

Page 110: ...p Down Arrow 3 To view Logger contents press ENTER 4 To return to Logger Control press MENU Output Logger This menu cell allows you to send the Logger contents to an external device usually a computer or printer via the flow meter s RS 232 Serial I O port This command is effective only after a successful install In addition you have to enable datalogging and select data items in the Logger Setup m...

Page 111: ...el Setup menu must be disabled To disable active channels select the Channel Enable menu cell and then No 4 In the Logger Control menu select Circular Memory 5 Press Right Arrow to access the Circular Memory option list 6 Move the cursor to Yes by pressing Up Down Arrow 7 To store selection press ENTER 8 Lastly re enable the channels paths that you disabled earlier to begin logging Est LogTime Lef...

Page 112: ...cient and Modulus of Elasticity are provided in the Pipe Data menu screen see sample menu screen below The equation used to automatically compute the change in pipe inside diameter is G G α 7 7 3 3 Z G Where d0 inside diameter of pipe at STP d1 inside diameter of pipe after temperature and pressure change w pipe wall thickness T0 and P0 Standard temperature and pressure T1 and P1 Operating tempera...

Page 113: ...el 6 20 x 10 6 F 1 11 16 x 10 6 C 1 30 x 106 psi 2 07 x 106 bar 304 Stainless 9 60 x 10 6 F 1 17 28 x 10 6 C 1 28 x 106 psi 1 93 x 106 bar 316 Stainless 8 83 x 10 6 F 1 15 89 x 10 6 C 1 28 x 106 psi 1 93 x 106 bar Note Do not enter exponents of above values ThermExp Coef 1 F Use this menu cell to set the Thermal Expansion Coefficient Entering the Thermal Expansion Coefficient value 1 In the Pipe D...

Page 114: ... Time Average and SmartSlew Time Average recommended integrates the instantaneous flow rate over a selectable time period Use the Time Average function when stability in flow reading is essential A value entered in seconds sets the time it takes the flow meter to respond to a rate change The default is 10 seconds Enter any amount of time up to 60 seconds maximum SmartSlew performs data scatter dam...

Page 115: ...u 3 Press Right Arrow to enable numeric entry 4 Use the numeric keys to type in the desired rate using selected flow rate units 5 To register the new value press ENTER Memory Fault Set Certain situations will interrupt data production e g an empty pipe or excessive aeration Use Memory Fault Set to select the flow meter response to such an interruption The Fault setting default will zero the flow r...

Page 116: ...lue press ENTER Setting Sonilocator SL Rate SONILOCATOR Operation Page 125 7 10 Setting Relays Relay Functions Use the Relay Setup menu to assign a function to channel relays The flow meter supports two types of relay outputs Alarm Relay and Pulse Relay Alarm Relay outputs operate in fail safe mode The relay s are energized under normal conditions an alarm condition causes the relay s to de energi...

Page 117: ...ture Low temperature value relay trip point S High Flow System flow rate exceeds high flow set point S Low Flow System flow rate falls below low flow set point S Flow Alarm System flow rate exceeds or falls below flow set points S Fault Alarm System loses receive signal all paths in fault S Spacing System sensor spacing needs adjusting S Empty Empty pipe alarm S BatchTot Batch Sample total advance...

Page 118: ...QV XDO 3DWK 3DWK VVLJQ ODUP DWD IXQFWLRQ WR UHOD V QDORJ 2XW 6HWXS 5HOD 6HWXS QDORJ QS 6HWXS 3 To access the Relay Setup option list press Right Arrow 4 Move the cursor to the desired Relay assignment by pressing Up Down Arrow 5HOD 6HWXS 6LHPHQV XDO 3DWK 3DWK 6HOHFW D XQFWLRQ IRU 5HOD 5HOD 1RW 8VHG 5HOD 3RZHU 2II 5HOD 6 L LTX GHQW 5HOD 6 RZ LTX GHQW 6 LJK 9LVF 6 RZ 9LVF 6 LJK 7HPS 6 RZ 7HPS 6 LJK ...

Page 119: ...racters available for Datalogger and site storage When the Datalogger is enabled for circular mode the meter allocates all memory left except for two conventional empty sites required for Datalogger use To view the amount of data memory bytes available press Right Arrow Memory Map Selecting YES for this item enables a snapshot display of current memory usage In this display the asterisk indicates ...

Page 120: ...ulse rate output Note The current voltage and Pgen trimming will be limited by the 12 bit resolution of the flow meter s D A Convertor DAC 1 From the Meter Facilities menu scroll to the Analog Out Trim menu 2 Press the Right Arrow to access the option list 0HWHU DFLOLWLHV 6LHPHQV XDO 3DWK 3DWK QDORJ 2XWSXW 7ULP 3UHIHUUHG 8QLWV QJOLVK 7DEOH 6HWXSV RJJHU RQWURO 0HPRU RQWURO QDORJ 2XW 7ULP 57 DOLEUDW...

Page 121: ...s the Right Arrow and then press the Down Arrow to move the cursor to Trim 4mA QDORJ 2XW 7ULP 6LHPHQV XDO 3DWK 3DWK 7ULP P RXWSXW 7ULP R 2SHUDWH 7ULP R 7ULP P 7ULP 9R 2SHUDWH 7ULP 9R 2SHUDWH 7ULP 3JHQ 2SHUDWH 7ULP 3JHQ 2SHUDWH 3 Press ENTER This triggers a 4 00mA pop up window The ammeter should now be reading 4 00mA 4 If the ammeter reading does not match use the numeric keys to type in the curre...

Page 122: ...ow and then press Down Arrow to move the cursor to Trim 2V QDORJ 2XW 7ULP 6LHPHQV XDO 3DWK 3DWK 7ULP 9ROW RXWSXW 7ULP R 2SHUDWH 7ULP R 2SHUDWH 7ULP 9R 2SHUDWH 7ULP 9R 7ULP 9 7ULP 3JHQ 2SHUDWH 7ULP 3JHQ 2SHUDWH 3 Press ENTER This triggers a 2 00 Volts pop up window The multimeter should now be reading 2 00 Volts 4 If the multimeter reading does not match use the numeric keys to type in the voltage ...

Page 123: ...rocedure You can switch between the intrinsic and external calibration modes at any time Note If you perform an external temperature calibration you should mark and record the location of each connector and sensor cable Once you have re calibrated the temperature sensors changing the sensor connector orientation established during the procedure may void the calibration 1 From the Meter Facilities ...

Page 124: ...ggers the pop up window 57 DOLEUDWH 6LHPHQV XDO 3DWK 3DWK 3LFN DFWRU RU 8VHU DO IRU 57 57 8VHU DO 57 8VHU DO DOLE GHJ 5 To enable numeric entry Right Arrow then type in the reading of the reference thermometer e g 72 0 6 To recalibrate the RTD sensor ENTER To verify the calibrated reading go to the Dual Path Flow menu Diagnostic Data Liquid Data menu to check the current RTD output Make sure that ...

Page 125: ...an RTD sensor to make direct contact with ice during an ice bath calibration procedure To perform a 0 C 32 F calibration 1 Immerse RTD sensor in deionized water and ice mixture Stir the mixture constantly 2 In the RTD Calibrate menu move the highlight by pressing the Up Down Arrow to the RTD you want to calibrate RTD 1 or RTD 2 3 To access the RTD option list press the Right Arrow Move the highlig...

Page 126: ...ime clocks the relative arrival times of the pressure waves at each Site Station is easily determined The accuracy of the location function is dependent on the resolution of time stamping and the sonic propagation velocity of 1500 meters per second The leak will be located within 150 meters providing that 1 The pressure wave table is able to travel the entire pipeline segment 2 The magnitude of th...

Page 127: ...elected in the Logger Setup menu Selecting Sonilocate 1 At the Meter Type Menu press the Right Arrow key and then the ENTER key to select the desired path e g Dual Path Flow 2 In the Dual Path Flow Menu press the Down Arrow key and scroll to the Logger Setup menu cell Press the Right Arrow to select it XDO 3DWK ORZ 6LHPHQV XDO 3DWK 3DWK 6HOHFW DWDORJJHU DWD DQG 7LPH DVH KDQ 3DWK 6HWXS 3LSH DWD SSO...

Page 128: ... item Press the ENTER key to select it A sign will appear to the left of the menu item If desired press CLR key to deselect menu item RJJHU 6HWXS 6LHPHQV XDO 3DWK 3DWK 6HOHFW DWDORJJHU DWD RJJHU 0RGH 6RQLORFDWH RJJHU DWD 6LWH G RJJHU QWHUYDO DWH RJJHU YHQWV 7LPH LVSOD RJJHU 3DWK ORZ ORZ YHUDJH ORZ 5DZ ORZ 7RWDO 3DWK 9V 9V 6 Continually press the Left Arrow key to return to the main menu ...

Page 129: ...Functions 7 14 SONILOCATOR Operation FUH1010 IP65 NEMA 4X Precision Volume 128 Operating Instructions 01 2013 A5E32122003 AA ...

Page 130: ...m set point MEMRY Memory Last valid reading for a selected interval during Fault condition MAKUP Makeup In Process Makeup occurred The following alarm codes appear in the Datalogger status messages I Interface Liquid Vs exceeds interface alarm set point P Pig Pig passage detected optional Z ZeroMatic ZeroMatic signal occurred The displays shown below indicate where the Alarm Codes appear on the sc...

Page 131: ... Makeup Alarm Latch to keep the makeup alarm active until you reset it manually by an Fn 6 simultaneous key press Interface Alarms Menu The Interface Alarms menu cell is selected to monitor the sonic velocity Vs It is a constant rate of change alarm function that monitors the LiquIdent setting The alarms appear locally on the LCD digital display ROC Alm Set m s Rate of Change Use the Roc Alm Set m...

Page 132: ...ay Hold Time The Relay Hold Time menu item allows the setting of the time in seconds that the alarm relay will stay closed High LiquIdent Use the High LiquIdent menu item to set the numerical high limit span of the LiquIdent function Low LiquIdent Use the Low LiquIdent menu item to set the numerical low limit of the LiquIdent function ...

Page 133: ...Alarm error and system messages 8 2 Alarms FUH1010 IP65 NEMA 4X Precision Volume 132 Operating Instructions 01 2013 A5E32122003 AA ...

Page 134: ... the device described in these Operating Instructions and do not find the right answers you can contact Customer Support Via the Internet using the Support Request Support request http www siemens com automation support request Via Phone Europe 49 0 911 895 7222 America 1 423 262 5710 1800 333 7421 Asia Pacific 86 10 6475 7575 Further information about our technical support is available on the Int...

Page 135: ...ur local contact partner at http www automation siemens com partner See also Local contact person http www automation siemens com partner 9 3 Transportation and storage To guarantee sufficient protection during transport and storage observe the following Keep the original packaging for subsequent transportation Devices replacement parts should be returned in their original packaging If the origina...

Page 136: ...cts WARNING Impermissible repair of explosion protected devices Danger of explosion in areas subject to explosion hazard Repair must be carried out by Siemens authorized personnel only WARNING Impermissible accessories and spare parts Danger of explosion in areas subject to explosion hazard Only use original accessories or original spare parts Observe all relevant installation and safety instructi...

Page 137: ...Before starting work make sure that you have switched off all physical variables such as pressure temperature electricity etc or that they have a harmless value If the device contains dangerous media it must be emptied prior to disassembly Make sure that no environmentally hazardous media are released Secure the remaining connections so that no damage can result if the process is started unintenti...

Page 138: ...pare part unless the declaration of decontamination confirms proper decontamination of the device or spare part Shipments without a declaration of decontamination will be cleaned professionally at your expense before further proceeding You can find the forms on the Internet and on the CD delivered with the device Note Return of products with Lithium batteries Lithium batteries are certified as dan...

Page 139: ...posal Devices identified by this symbol may not be disposed of in the municipal waste disposal services under observance of the Directive 2002 96 EC on waste electronic and electrical equipment WEEE They can be returned to the supplier within the EC or to a locally approved disposal service Observe the specific regulations valid in your country ...

Page 140: ...ved Data only appears after pressing the Down Arrow to Clr Active Memory Answering Yes to Clr Saved Data will erase ALL saved data To invoke in RS 232 serial mode type and then press ENTER key EOT Response to a request to output Datalogger data to the printer or the Graphics screen when no Datalogger data exists or at the end of a transmitted file Set up the Datalogger No Sites Press ENTER Respons...

Page 141: ...lied or evaporated A disconnected or broken transducer cable The pipe needs to be conditioned at the mounting location Flush out large air bubbles The sensor cables are defective or not connected to the correct channel The Set Empty routine performed when pipe was NOT actually empty If you locate and correct the improper condition immediately press ENTER to resume the installation procedure Otherw...

Page 142: ... flow calibrated sites Datalogger Data and user defined pipe and sensor tables This will require you to completely re install the system and repeat all desired default settings custom pipe tables etc The table below shows the sequence of the F4 routine Power On Off F4 Clr Active Memory Clr Saved Data No Yes No Yes Clearing only Active Memory 1 Turn off power if it is currently on Press F4 and keep...

Page 143: ...a Site Setup before attempting to access other menu items 6 To restore operation press MENU to access the installation menu Create a new site setup and complete the installation procedure 7 Re select desired Meter Facilities menu items e g RS 232 setup parameters 10 3 Test Facilities Graph Screen When operating in the transit time mode the Test Facilities Graph Screen is an exceptional diagnostic ...

Page 144: ...u item 2 Press the Right Arrow to enter the Graph menu and scroll to highlight the Yes item in the option list 3 Now press the ENTER key to access the Graph Screen 4 To exit the Graph Screen and return to the main menu press the MENU key once Diagnostic Text Display The text to the upper left hand corner of the screen represents diagnostic items which can be individually turned on or off to reduce...

Page 145: ...y correlating the up and down stream receive signals select the Correlated Plot option from the display menu list Return to the graph screen and observe the relative position of the up and down waveforms In a properly correlated receive signal the two images should be nearly superimposed on top of each other even during high flow conditions In the unlikely situation where the two images appear to ...

Page 146: ... the MinDamp command described above however the two parameters interact in the following manner The MinDamp value must not exceed the MaxDamp value therefore increasing the MinDamp value above the previous MaxDamp value will set both parameters to the same value In most cases it is preferred that both damping parameters be set to the same value however in cases where rapid response to changes in ...

Page 147: ...eline Noise Figure 10 2 Setting Digital Damping Factor Setting the Digital Damping Factor to a value HIGHER than the default value of 4 may be necessary in cases where the signal to noise ratio SN is found to be unacceptably low 15 1 but only if the noise is determined to be asynchronous i e not associated with the transmit or flow meter timing circuitry as shown in the signal example above where ...

Page 148: ...reased Damping Factor Figure 10 3 Setting the MinDamp Factor The above example shows that increasing the Digital Damping reduces asynchronous noise Setting the Digital Damping factor to a value LOWER than the default value of 4 may be justified in cases where pulsating flow is present such as from a reciprocating pump or for the purpose of diagnosing transient signal behavior A pulsating flow cond...

Page 149: ... Pressing the or keys will cause the Tn marker to move later or earlier respectively As you adjust the Tn marker both Tn and Vs liquid sound velocity will change accordingly 3 To exit this mode press the 0 key on the keypad Zero Crossover Adjustment Hot Key 4 Observe the small X mark located on the zero crossing line near the middle of the receive signal in the Graph Screen above This X indicates ...

Page 150: ...of the envelope which may be causing the Tn detection problem 96 7Q G7 6 61 L6HW Envelope Signal Crossover Marker HiSet Envelope Threshold TN Marker LoSet Envelope Threshold Zero Baseline Figure 10 4 Envelope Threshold Adjustment 1 If it appears that the default placement of the Tn marker is incorrect or unstable it can be adjusted by pressing the 5 key on the keypad to invoke the Hi Set command o...

Page 151: ...tion of Graph Screen Text Display Parameters Screen Text Parameters Menu List Item Description F Flow Measured flow rate in selected flow units VS Vs m s Sound Velocity in meters per second Display Metrics Represents the digital sample position of the receive window Correlated plot Displays the receive waveform in its proper superposition or registration The true delta time will be displayed by NO...

Page 152: ...o the main menu 1 MinDamp Minimum damping exponent control or to increase or decrease 2 MaxDamp Maximum damping exponent control or to increase or decrease 3 TnSet Transit time adjustment use or to move Tn marker 4 ZCOSet Zero Crossover adjustment use or to move crossover marker 5 HiSet Signal envelope threshold level use or to move threshold 6 LoSet Signal envelope threshold level use or to move ...

Page 153: ... during Initial Makeup To change N count press Right Arrow At equal sign enter numeric value 1 to 9 only Ltn mm in Spacing distance between the sensors It will be in inches or millimeters depending on default units Vf max The flow velocity in selected units corresponding to one whole cycle offset between upstream and downstream receive signals Vs max M S Maximum Vs for current sensor spacing Vs mi...

Page 154: ...n of the HF parameter if the flow rate is insufficient too low to accurately measure the required correction If the maximum flow rate for the application is relatively low then this correction is not be required If the flow rate is very high and the flow meter is reporting erroneous or unstable flow then the flow meter may already be having trouble resolving the upstream and downstream signals In ...

Page 155: ...n below Note Press the Up Down Arrow to select Automatic if desired 2 Use the numerical keys to input the desired correction value Press ENTER to input value I GULYH 1 EXUVW OHQJWK WQ 9I PD 9V PD 0 6 9V PLQ 0 6 PSW 6DPSOHV FOH 0D DPSLQJ 0LQ DPSLQJ 6LWH 6HWXS DWD 6LHPHQV XDO 3DWK GMXVWPHQW 0DQXDO I GULYH 1 EXUVW OHQJWK WQ 9I PD 9V PD 0 6 9V PLQ 0 6 PSW 6DPSOHV FOH 0D DPSLQJ 0LQ DPSLQJ 6LWH 6HWXS DW...

Page 156: ...S DWD 6LHPHQV XDO 3DWK Automatic Adjustment Procedure 1 In the Site Setup Data Menu press the Down Arrow and scroll to the HF menu cell Press the Right Arrow and a pop up Manual prompt will appear 2 Press the Up or Down Arrow to select Automatic then press ENTER 3 The current measured correction value is displayed see below 4 Press ENTER again to install this correction value which will now appear...

Page 157: ... for user information only I GULYH 1 EXUVW OHQJWK WQ 9I PD 9V PD 0 6 9V PLQ 0 6 PSW 6DPSOHV FOH 0D DPSLQJ 0LQ DPSLQJ 6LWH 6HWXS DWD 6LHPHQV XDO 3DWK GMXVWPHQW XWRPDWLF I GULYH 1 EXUVW OHQJWK WQ 9I PD 9V PD 0 6 9V PLQ 0 6 PSW 6DPSOHV FOH 0D DPSLQJ 0LQ DPSLQJ 6LWH 6HWXS DWD 6LHPHQV XDO 3DWK XWRPDWLF 5 If you decide not to use the Automatic selection press any key other than ENTER to abort the operat...

Page 158: ...ns personnel otherwise damage to the equipment may occur Restrict use and repair to qualified personnel This diagnostic software routine allows the user to force a transmitting condition that can be used to search for an amplitude level ALC when Detection Fault or Low Signal alarms are present The routine forces the flow meter to generate constant transmit bursts while reporting current receive si...

Page 159: ...d before the flow meter scans through all the drives or the Force Transmit function must be initiated again 2 A typical menu screen will appear as shown below and indicate the current ALC e g 50 This ALC number indicates the current receive signal strength and can be used for further diagnostic purposes 6LHPHQV XDO 3DWK RUFH1 I P QVWDOO 6HQVRU QVWDOO 3DWK 6HQVRU 0RGHO 3 7 6HQVRU 6L H 6HQVRU 0RXQW ...

Page 160: ... force a frequency repeat steps 1 and 2 above but press Right Arrow The following typical display line will appear Drive 0 2 Using numeric keys enter the frequency and press ENTER 3 To complete the Install process after mounting the transducers press ENTER 4 If the Force Transmit diagnostic procedure is not used the normal Install Complete function occurs ...

Page 161: ...Troubleshooting 10 5 Force Transmit FUH1010 IP65 NEMA 4X Precision Volume 160 Operating Instructions 01 2013 A5E32122003 AA ...

Page 162: ...to 0 3 of flow depending on version Batch repeatability 0 05 of flow maximum Zero Drift 0 0003 m s 0 001 ft s with ZeroMatic path active Data refresh rate 5 Hz 80 Hz output for flow rate available on special order Power Supply IP65 NEMA 4X and IP66 NEMA 7 Wall Mount 90 to 240 VAC 50 or 60 Hz 30 VA 9 to 36 VDC 12 Watts Sensor Type Nonintrusive externally mounted Temperature Range 40 C to 120 C 40 F...

Page 163: ... Gasolines Only Kerosene Jet Fuel Diesel Multiple Fuel Oils Heavy Fuel Oils Liquefied Gases Other Define Liquid name and Vs Unit Repair and Excluded Liability All changes and repairs must be done by qualified personnel applicable safety regulations must be followed Please note the following The user is responsible for all changes and repairs made to the device All new components must be provided b...

Page 164: ...strumentation catalogs A 2 I O Connections and Wiring Terminal Block Wiring 7ME39400AL00 and 7ME39400AL01 I O Module Refer to manual drawing 1010N 2 7 sheet 2 of 2 These connection diagrams apply to the part numbers listed below Table A 1 Connection Diagrams and Part Numbers 1010N 2 7 Sheet 2 of 2 Drawing FUH1010 7ME3600 0 7ME3600 3 FUH1010 IP65 NEMA 4X Precision Volume Operating Instructions 01 2...

Page 165: ...s and Wiring FUH1010 IP65 NEMA 4X Precision Volume 164 Operating Instructions 01 2013 A5E32122003 AA 5HOD 5HOD 5HOD 5HOD 7 3 9ROWDJH 2XWSXW P 2XWSXW 7 56 LJLWDO QSXWV 7 3 1 2XWSXW Figure A 1 7ME39400AL00 and 7ME39400AL01 I O Module ...

Page 166: ...idual outputs under menu control System outputs assignable and scalable to flow related parameters CGND is for cable shield terminations 4 20mA outputs also provide a fault indication by dropping to 2mA if assigned to flow rate and under fault conditions Chassis GND 11 PG1 Frequency Output 1 NEG Total OC 12 PG2 GND NEG Total TTL 0 to 5000 Hz Frequency output assignable 13 PG3 Frequency Output 2 PO...

Page 167: ... 5 K2 A Relay 2 Normally Open 6 K2 B Relay 2 Normally Closed 7ME39400AL01only 7 K2 C Relay 2 Common Relay 2 Alarm or control functions set by CH 1 Alarm or control functions set by CH 1 Alarm or control functions set by CH 3 Alarm or control functions set by CH3 8 K3 A Relay 3 Normally Open 9 K3 B Relay 3 Normally Closed 7ME39400AL01only 10 K3 C Relay 3 Common Relay 3 Alarm or control functions se...

Page 168: ...te Relays shown in Power OFF position which is the same as the alarm assertion position 7ME39400AL00 Mercury Relay only available with Normally Open Terminal Block Wiring 7ME39400AL03 and 7ME39400AL04 Expanded I O Module Refer to manual drawing 1010N 7 7 sheet 2 of 2 These connection diagrams apply to the part numbers listed below Table A 4 Connection Diagrams and Part Numbers 1010N 7 7 Sheet 2 of...

Page 169: ...ecision Volume 168 Operating Instructions 01 2013 A5E32122003 AA 7 8 2 8 2 8 2 8 2 8 8 8 8 3 5 5 5 5 5 5 5 5 63 1 63 1 63 1 63 1 52 52 52 52 7 7 576 75 5 76 1 1 1 1 1 7 7 1 1 3 3 3 3 2 2 2 2 92 92 92 92 1 1 Figure A 2 7ME39400AL03 and 7ME39400AL04 Expanded I O Module ...

Page 170: ...al OC 0 5000 Hz frequency output assignable NEG Total OC 8 Io2 Isolated Return 7 Io2 4 20mA Output 2 6 Io1 Isolated Return 5 Io1 4 20mA Output 1 4 Vo2 Ref Ground 3 Vo2 0 to 10 Volt Output 2 Vo1 Ref Ground 1 Vo1 0 to 10 Volt Output Flow meter process variables assigned to individual outputs under menu control System outputs assignable scalable to flow related parameters 4 20mA outputs also provide ...

Page 171: ...GND DGND 5 K2 A Relay 2 Normally Open 6 K2 B Relay 2 Normally Closed 7ME39400AL04 only 7 K2 C Relay 2 Common Relay 2 Alarm or control functions set by CH 3 Alarm or control functions set by CH5 8 K3 A Relay 3 Normally Open 9 K3 B Relay 3 Normally Closed 7ME39400AL04 only Relay 3 Alarm or control functions set by CH 3 10 K3 C Relay 3 Common Alarm or control functions set by CH5 11 GND Digital Retur...

Page 172: ...ly voltage allowed 2 AUX I01 Io1 4 20 mA Output Io1 Signal Same output assignment as TB2 9 3 AUX I02 Isolated Loop Supply Io2 Io2 External Power 30V max supply voltage allowed 4 AUX I02 Io2 4 20 mA Output Io2 Signal Same output assignment as TB2 11 Not Used 5 AUX I03 Isolated Loop Supply Io3 Io3 External Power 6 AUX I03 Io3 4 20 mA Output Io3 Signal 30 V max Same as TB2 1 7 AUX I04 Isolated Loop S...

Page 173: ...24 VDC typical 15 VDC to 30 VDC max Loop Supply RL 1000 ohms max Loop wire resistance plus user s input load resistance I 4 20mA Terminal Block Wiring 7ME39400AL04 Expanded I O Module Refer to manual drawing 1010N 7 7 sheet 2 of 2 These connection diagrams apply to the part numbers listed below Table A 8 Connection Diagrams and Part Numbers 1010N 7 7 Sheet 2 of 2 Drawing FUH1010 7ME3600 0 7ME3600 ...

Page 174: ...MA 4X Precision Volume Operating Instructions 01 2013 A5E32122003 AA 173 7 8 2 8 2 8 2 8 2 8 8 8 8 3 5 5 5 5 5 5 5 5 63 1 63 1 63 1 63 1 52 52 52 52 7 7 576 75 5 76 1 1 1 1 1 7 7 1 1 3 3 3 3 2 2 2 2 92 92 92 92 1 1 Figure A 3 7ME39400AL04 Expanded I O Module ...

Page 175: ... Output 1 4 Vo2 Ref Ground 3 Vo2 0 to 10 Volt Output 2 Vo1 Ref Ground 1 Vo1 0 to 10 Volt Output Flow meter process variables assigned to individual outputs under menu control System outputs assignable scalable to flow related parameters 4 20mA outputs also provide a fault indication by dropping to 2mA if assigned to flow rate and under fault conditions OC Open Collector 5V 5V PG1 PG3 PG4 1 3 2 1 3...

Page 176: ...ge transistors Use caution when applying power to circuit boards Table A 11 Input Output Wiring TB3 7ME39400AL04 Expanded I O Module Pin Signal Definition Description Function Dual Path Only Function Quad Path Only 1 K1 A Relay 1 Normally Open 2 K1 B Relay 1 Normally Closed 3 K1 C Relay 1 Common Relay 1 Alarm or control functions set by CH 3 Alarm or control functions set by CH5 4 GND Digital Retu...

Page 177: ...0AL04 Expanded I O Module Pin Signal Function Description 1 No Connection 2 No Connection 3 No Connection 4 No Connection 5 AUX 103 Isolated Loop Supply Connect 30V max Loop Supply here 6 AUX 103 Loop Powered 4 20mA PGEN 1 Data Presented as 4 20mA 7 AUX 104 Isolated Loop Supply Connect 30V max Loop Supply here 8 AUX 104 Loop Powered 4 20mA PGEN 2 Data Presented as 4 20mA Note Auxiliary 4 20 mA loo...

Page 178: ...s to accommodate both types of IBM compatible serial ports A PC communication program such as Siemens Si Ware download program at http s13 me ns cv or HyperTerminal Windows 95 98 NT 2000 XP serves as the data entry interface These programs reproduce the menu screens that would appear on the system s graphic screen Once the serial interface is established you can choose to program a graphic display...

Page 179: ...e DB 9F DB 9F CQO 1015CPC P For 7ME600 C 7ME3603 C Also in most computer stores or online you will be able to find or you may already have a serial LapLink cable or Null Modem cable These cables can be used to communicate with the 1010P DP systems If you prefer to construct your own cable the following conventions apply in the table FUS1010 NEMA 4X includes all models 7ME3600 Termination is made t...

Page 180: ...rer so you will have to positively identify the COM port you wish to use for the meter interface Connect the cable between the meter and your PC using the 25 pin 9 pin or USB to RS 232 adapter connector depending upon the port s architecture How to use the Windows HyperTerminal Program Note Si Ware If you want to use the Si Ware program instead of HyperTerminal download the program at http s13 me ...

Page 181: ...nd then clicking OK on the Save dialog box Accessing the Installation Menu Once the parameters are set HyperTerminal automatically initiates Command mode and you will see a blank screen 1 Press Enter key a few times until you see For Help on the screen 2 Type question mark and then press Enter key to see a list of the available commands Use the MENU command type Menu and then press Enter to access...

Page 182: ...LWLHV DQJXDJH 6LHPHQV XDO 3DWK 3DWK Note To facilitate connecting through modems the Menu command times out after three minutes of inactivity To maintain a longer connection type Menu 1000 and press Enter The optional number is the amount in minutes that the connection will be maintained Typing Menu 1000 essentially keeps the interface active for a prolonged period of time ...

Page 183: ...yboard equivalent key to the keypad MENU key is CTRL L Note that the RS 232 interface does not support graphics Therefore when you use HyperTerminal to view the data display screens you will see the same data in alphanumeric form only as shown below You can still use the Up Arrow and Down Arrow to switch between available display screens 6LHPHQV Current active site setup name The 1 indicates that ...

Page 184: ...Menu and Flow Display DATALOG D Ctrl D Generate Datalogger report CLR Backspace or DEL Deselect list selection ALT Up Arrow U Ctrl U Logger Display Page Advance chg sign bar shift backslash Change numeric sign Can also type key Enter Carriage Return Enter Key Digits Digits Numerals zero through 9 Divide by X upper case 8 Multiply by Plus Minus Equals Decimal Point Terminal Mode Menu Commands In ad...

Page 185: ... Turns on the Line Feed at the end of any text string sent by the meter Lf off Turns off the Line Feed at the end of any text string sent by the meter Provides a list of available Terminal Mode meter commands Transferring information from the meter to a PC With HyperTerminal active 1 Point to Transfers and click 2 Select Capture Text 3 Select desired drive path or directory enter a file name and c...

Page 186: ...e MS Excel Import Wizard to select Space Delimiters for importation of the data Site data is downloaded in plain text and can be imported directly into MS Word Reset Procedure using RS 232 port SITRANS F 1010 systems allow you to perform a system reset via the RS 232 interface The following instructions require the meter to be connected serially to a PC Note Custom RS 232 settings for baud rate pa...

Page 187: ...r type the character three times The prompt Clr Active Memory appears at the top of the screen Press the Down Arrow Note Note that the prompt switches to Clr Saved Data No 3 Press the Right Arrow and then the Down Arrow to switch the option list to Clr Saved Data Yes 4 Press ENTER to clear all Saved Site Data Datalogger Data user created Pipe Data and Sensor Data 5 To restore operation press MENU ...

Page 188: ...d must provide an accurate and consistent shift across the entire flow range anticipated for the application Kc Factor To obtain the Kc factor compare flow total data taken simultaneously from the flow meter and a reference meter whose accuracy meets the required standard Allow both meters to accumulate flow total data long enough to average out any differences due to flow fluctuation between the ...

Page 189: ... meter allows the user to select any of a wide variety of system variables flow rate pressure viscosity etc as a pointer into a table of calibration factors up to 32 As the system variable is updated the value of the table s output factors or positive and negative flow is re evaluated and used as a modifier for the current rate register Note that the flow register is still zeroed and Reynolds numb...

Page 190: ...sed to add a new point The table may be created in its entirety and then activated by selecting Yes in the Table Active menu cell The entire table may be cleared by selecting Yes in the Clear Table menu cell Note Careless use of the calibration tables can have a detrimental impact on the measurement performance of the flow meter Note Take precautions before enabling these calibration tables Althou...

Page 191: ...Appendix A A 4 Flowrate Calibration and Calibration Tables FUH1010 IP65 NEMA 4X Precision Volume 190 Operating Instructions 01 2013 A5E32122003 AA ...

Page 192: ...awing 1010 Series Flow Computer Agency Approved 1010MNS9 7 Rev A Installation Drawing 1010 Series Multi Channel Flow Computer Agency Approved 1010 389 Rev 05 Connection Diagram Agency Approved for Hazardous Area Use 1010NS9 1010MNS9 Series Flow Computer 1010 391 Rev C Connection Diagram Agency Approved for Zone 2 Connections 1010NS9 Flow Computer System 1011NS2 7 Rev D Installation Guide Connectio...

Page 193: ...ation Drawing 1010 Series Transducers and Mounting Tracks 1012TNH 7 Rev A Installation Drawing 1010 Series Transducer and Mounting Tracks 991TS2 7 Rev 03 Installation Drawing Temp Sensor Dedicated NEMA 4 Pipe O D 1 1 4 48 32 1220mm 991TDS2 7 Rev 03 Installation Drawing 991TD Temperature Sensor Submersible Agency Approved 990TDMVH 7B Rev F Installation Drawing 990 Series Transducer Direct Mode Very...

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Page 243: ...1012TN 7 INSTALLATION DRAWING 1010 SERIES TRANSDUCERS AND MOUNTING TRACKS 21614 C ...

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Page 245: ...1012TNH 7 INSTALLATION DRAWING 1010 SERIES TRANSDUCERS AND MOUNTING TRACKS 21614 C ...

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Page 252: ... 18 20 24 30 36 42 48 54 60 72 84 3 80 0 39 3 02 4 80 0 42 3 96 6 90 0 44 6 02 9 05 0 46 8 13 11 10 0 50 10 10 13 20 0 54 12 12 15 30 0 57 14 16 17 40 0 60 16 20 19 50 0 64 18 22 21 60 0 67 20 26 25 80 0 76 24 28 31 74 0 88 29 98 37 96 0 99 35 98 44 20 1 10 42 00 50 50 1 26 47 98 56 66 1 35 53 96 62 80 1 39 60 02 75 34 1 62 72 10 87 54 1 72 84 10 O D Wall I D CLASS B 3 96 0 42 3 12 5 00 0 45 4 10 ...

Page 253: ...0 0 109 9 9 9 9 9 0 113 9 9 9 9 9 0 133 9 9 9 9 9 0 140 9 9 9 9 9 0 145 9 9 9 9 9 0 154 9 9 9 9 9 0 203 9 9 9 9 9 0 216 9 9 9 9 9 0 226 9 9 9 9 9 0 237 9 9 9 9 9 0 258 9 9 9 9 9 0 280 9 9 9 9 9 0 322 9 9 9 9 9 0 365 9 9 9 9 9 0 406 0 438 500 0 562 0 593 0 687 0 250 0 250 0 250 0 312 0 312 0 312 0 375 9 9 9 9 9 0 375 9 9 9 9 9 0 375 9 9 9 9 9 500 500 500 500 500 500 500 1 1 4 2 3 3 1 2 5 8 10 12 14...

Page 254: ... move the asterisk with the Up or Down Arrows to a new selection then press ENTER to select the item CLR Clear Key Use the CLR key to erase a numeric value or clear a selection from a multiple select option list Cursor This refers to the highlighted text and the arrow cursor that you move via the arrow direction when navigating through menus or menu cells Data Entry Refers to data entered into a m...

Page 255: ...cess where the flow meter recovers its Initial Makeup parameters after a fault condition interrupts operation Installation Menu The flow meter s overall menu structure It allows you to define all aspects of operation for the flow meter Interface m s Refers to an alarm function that declares the passage of a liquid or gas interface by a comparison analysis of the relative sonic velocities of the tw...

Page 256: ...ng index based on the estimated sonic velocity measurement This Index can not be overridden by installer Numeric Data Refers to a value entered into a menu cell An example would be the pipe outer diameter Numeric Entry Refers to a number you type into menu cell that stores numeric data Numeric Keys Use the Numeric keys to type a numeric value where appropriate Op Sys ROM The Read Only Memory that ...

Page 257: ...p A collection of parameters used by the flow meter to service a specific site or location The flow meter allows you to store several independent Site Setups Site Storage Memory Section of RAM allocated for permanent data storage This memory segment stores inactive site setups including a backup of active site The flow meter s Site Setup storage capacity depends on the dynamic memory allocation as...

Page 258: ...ed sensor offset assigned by the flow meter This can be overridden by the installer TOTCNT A Totalizer pulse count function used for Batching or Sampling Transducer Also known as sensor Vaer The flow meter s aeration percent output Vps The sonic propagation velocity of a pipe Vs The sonic velocity of a liquid or gas ...

Page 259: ...Glossary FUH1010 IP65 NEMA 4X Precision Volume 198 Operating Instructions 01 2013 A5E32122003 AA ...

Page 260: ...tion 9 Digital Damping Control Hot Key 1 and 2 144 E Empty Pipe Set Actual MTY Command 75 Alarms 75 MTYmatic Command 76 Set Empty Command 77 Expanded I O Module 104 Identification 105 Programming 107 F F4 Reset 141 Clearing Active Memory 141 Clearing All Saved Memory 141 Flow Meter Types 27 2 Path 28 Flow Profile Compensation 25 Flow Rate Calibration Methods 186 Calibration Tables installation 188...

Page 261: ...r 135 Resistive Temperature Device RTD Calibration 122 Ice Bath RTD Calibration 124 Return procedures 136 RS 232 Serial Port 177 Interface Cable 178 System Reset 185 Terminal Mode Commands 183 RS 232 Setup 92 S Safety Sensor installation 31 Safety Information Hazardous Areas 16 Selecting Flow Units 89 Sensors 1012T Mounting Tracks 63 Connecting to transmitter 43 Forced Transmit and Forced Frequenc...

Page 262: ...y 151 Theory of Operation 24 Thermal Expansion Coefficient 112 Time Average 113 Totalizer Mode Controls 91 Totalizer Modes 90 Troubleshooting 139 Typical Flowmeter Applications 23 Typical Industries Serviced 24 W Wall Mounting 32 Warning symbols 11 WideBeam Transmission 28 Wiring Expanded I O Module 167 I O Module 163 Temperature Sensor to Analog Input Module 39 ...

Page 263: ...Index FUH1010 IP65 NEMA 4X Precision Volume 202 Operating Instructions 01 2013 A5E32122003 AA ...

Page 264: ...c h a n g ew i t h o u t n o t i c e L I MI T E DWA R R A N T Y S e l l e r S e l l e r w a r r a n t st h a t t h eG o o d sma n u f a c t u r e db yS e l l e r w i l l b ef r e ef r o m d e f e c t si nma t e r i a l so r w o r k ma n s h i pu n d e r n o r ma l u s ea n ds e r v i c e a n dt h a t t h eS o f t w a r ew i l l e x e c u t et h ep r o g r a mmi n gi n s t r u c t i o n sp r o v i ...

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