Siemens SITRANS F M Intermag 2 Operating Instructions Manual Download Page 101

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6-1

SITRANS FM Intermag 2 Flow Transmitter
Operating Manual - A5E00102775-03

Maintenance and Elimination of Faults

6.1

Maintenance

6-2

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6.2

Repairs

6-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3

Elimination of Faults

6-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.1

Changing fuses

6-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.2

Error Messages

6-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.2.1

Application Problems

6-4

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6.3.2.2

Troubleshooting

6-7

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6.4

Cleaning

6-8

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Summary of Contents for SITRANS F M Intermag 2

Page 1: ...Operating Instructions 05 2003 SITRANS F M Intermag 2 Magnetic inductive flow transmitter 7ME5033 flow ...

Page 2: ......

Page 3: ...SITRANS F M Intermag 2 Magnetic inductive Flow Transmitter 7ME5033 Operating Manual Order No A5E00102775 Release 07 2003 ...

Page 4: ... richiesta di danni Tutti i diritti sono riservati in particolare nel caso di brevetti Modifiche tecniche possibili ULTRAMAT OXYMAT SIPAN SIMATIC SIPART SIREC SITRANS are Siemens AG registered trademarks All other product or system names are registered trademarks of their respective owners and must be treated accordingly According to the German law on units in measuring technology data in inches o...

Page 5: ...obes 3 6 3 2 4 Accessories 3 6 3 3 Control and Display Unit 3 7 3 4 Electrical Connection 3 8 3 4 1 General Information 3 8 3 4 2 Connection of the Power Supply 3 10 3 4 3 Connection of the signal cables 3 10 3 4 4 Connection of the magnetic current and electrode line 3 12 3 4 5 Connection of the 711 A and 711 E Sensors remote version 3 15 3 4 6 Connection of the 711 F5 Sensor 3 17 3 4 7 Connectio...

Page 6: ...g options and factory setting 5 9 5 3 Device Functions and Parameters 5 21 5 3 1 Function Group Display 5 21 5 3 2 Function Group Diagnostics 5 23 5 3 3 Function Group Measuring Functions 5 25 5 3 4 Function Group Device Outputs 5 33 5 3 5 Function Group Identification 5 39 5 3 6 Function Group Service 5 40 5 4 PROFIBUS Communication 5 43 5 4 1 Cyclic Data Traffic 5 44 5 4 1 1 Input Data from Slav...

Page 7: ...sages 6 4 6 3 2 1 Application Problems 6 4 6 3 2 2 Troubleshooting 6 7 6 4 Cleaning 6 8 7 Appendix 7 1 7 1 Certificates 7 2 7 1 1 CE Declaration of Conformity 7 2 7 1 2 EC Type Examination Certificate 7 4 7 2 Application Questionnaire 7 13 7 3 Contents of the Device specific Control System Files 7 15 7 3 1 Bitmap Graphic Symbol 7 15 7 3 2 GSD Device Database File 7 15 7 4 Literature List 7 18 7 5 ...

Page 8: ...SITRANS FM Intermag 2 Flow Transmitter Operating Manual A5E00102775 03 I 4 ...

Page 9: ...1 1 SITRANS FM Intermag 2 Flow Transmitter Operating Manual A5E00102775 03 Information for the User 1 ...

Page 10: ...oduct it describes This manual is an integral part of the scope of delivery even it was delivered separately for logistic reasons For reasons of simplicity it does not contain all details on all versions of the described product nor can it cover every situation which could arise during installation operation maintenance and use in systems If you require further information or if problems which are...

Page 11: ... precautions will result in death serious injury and or considerable material damage Warning means that failure to take the necessary safety precautions could result in death serious injury and or considerable material damage Caution with a warning triangle means that failure to take the necessary precautions may lead to minor injury Caution without a warning triangle means that failure to take th...

Page 12: ...ruled out in the event of improper handling of the device The perfect and safe operation of this device is conditional upon proper transport proper storage and installation and assembly and careful operation and maintenance The operational reliability and protection of the device are only guaranteed when the device is operated in accordance with the instructions set down in the manual The flow mea...

Page 13: ...smitter Operating Manual A5E00102775 033 Technical Description 2 1 Application Range 2 2 2 2 Special Characteristics 2 3 2 3 Operation 2 3 2 4 Technical Data 2 3 2 5 Control and Display Unit 2 6 2 6 Ordering Data 2 8 2 7 Dimensions 2 9 2 ...

Page 14: ...sors S1 and S2 SITRANS F M Intermag 2 is available as compact and remote version SITRANS F M 711 F5 FM 711 S and the insertion sensors S1 and S2 are only available as remote version The Intermag 2 can be used for medium flow speeds up to 12 m s and for a minimum conductivity of 3 mS cm on account of the magnetic constant field The main application range of the SITRANS FM transmitter can be found i...

Page 15: ...e immersion function S Analog output and digital outputs for pulses device status limits flow direction frequency output S Optional switch input for resetting the counter values or for switching off the measuring equipment PZR 2 3 Operation Operation can take place with S control and display unit S HART communicator S PC laptop and SIMATIC PDM software by HART communication S PC laptop and SIMATIC...

Page 16: ...low direction alarm Digital output 2 Relay NC or NO function Rating Non intrinsically safe output max 5 W UC 30 V 200 mA Intrinsically safe output 7ME5033 0BGxx max 5 W UC 30 V 100 mA self resetting fuse Ri 9 Ω Output configuration limits for flow and volume flow direction alarm Digital input only alternative to digital output 2 not intrinsically safe Input function configurable high or low active...

Page 17: ...mperature classes according to section 3 6 Control and display unit 0 _C to 50 _C Storage 25 _C to 80 _C Degree of protection IP 67 Electromagnetic compatibility EMC for use in the home and in industry Emitted interference according to EN 50 081 Noise immunity according to EN 50 082 NAMUR Medium conditions Medium temperature in compact devices 20 _C to 130 _C depending on sensor and ambient temper...

Page 18: ...ay unit External operation without tools is possible with the control and display unit There is not need to open the device This means that the high degree of protection of IP 67 is guaranteed at all times Optical control element Infrared transmitter LCD Figure 2 2 Control and display unit of the SITRANS FM Intermag 2 ...

Page 19: ...nd control values S PROFIBUS address S Functions of analog output proportional flow failure signal S Functions of digital output 1 transistor pulse output frequency output proportional to flow alarm forward or reverse flow signal min or max limit for flow and counter S Functions of digital output 2 relay pulse output alarm forward or reverse flow signal min or max limit for flow and counter S Simu...

Page 20: ...et for wall and pipeline mounting A02 Ordering data Order number SITRANS FM Magnetic inductive flow transmitter Intermag 2 7ME5033 AA0 for constant field Output communication 4 to 20 mA with HART protocol 0 PROFIBUS PA 1 4 to 20 mA with HART protocol and digital input 2 Power supply AC 100 to 230 V AA UC 24 V BA Explosion protection with explosion protection marking Terminal box Signal outputs II ...

Page 21: ...l A5E00102775 033 2 7 Dimensions 90 70 90 Figure 2 3 SITRANS FM Intermag 2 transmitter remote design with standard mounting plate dimen sions 205 Ø 80 154 92 153 Figure 2 4 SITRANS FM Intermag 2 transmitter remote design with optional mounting plate for pipeline mounting dimensions ...

Page 22: ...Technical Description 2 10 SITRANS FM Intermag 2 Flow Transmitter Operating Manual A5E00102775 03 183 Figure 2 5 SITRANS FM Intermag 2 transmitter in compact design ...

Page 23: ...3 4 2 Connection of the Power Supply 3 10 3 4 3 Connection of the signal cables 3 10 3 4 4 Connection of the magnetic current and electrode line 3 12 3 4 5 Connection of the 711 A and 711 E Sensors remote version 3 15 3 4 6 Connection of the 711 F5 Sensor 3 17 3 4 7 Connection of the 711 S sensor and the S1 and S2 probes 3 18 3 5 Assembly of the remote version 3 19 3 5 1 Assembly with standard mou...

Page 24: ...instructions in this chapter The maximum permissible ambient and medium temperatures must be observed at all times The information in section 3 6 is to unconditionally observed for devices with explosion protection Caution If the surface of the sensor or sensor tube can get hotter than 50 ºC in the application fire protection and or a warning sign must be provided 3 2 Installation in Pipelines 3 2...

Page 25: ...n electrical isolating pipes by grounding rings Figure 3 1 Potential equalization 3 2 2 Sensor Please observe the following instructions when installing the SITRANS FM 711 sensor in a pipe The measuring principle is generally independent of the flow profile unless static eddy currents penetrate the measured value forming zone e g after pipe elbows in the case of tangential occlusion or half open ...

Page 26: ...cing the line cross section Installation may be horizontal or vertical Figure 3 2 but you must make sure that the axes of the electrodes run horizontally the direction arrow marks the electrode axes to avoid measuring errors due to deposits or air bubbles on the electrodes Figure 3 2 Installation in Horizontal and Vertical Pipelines The inlet and outlet lines must be kept straight min 5 D min 10 D...

Page 27: ...the medium Figure 3 4 Installation in pipes without emptying Avoid installation at the highest point of the pipe because of accumulation of gas Figure 3 5 Installation at the highest point The flow measuring device must be installed so that the measuring pipe cannot run empty and is always filled with medium The sensor must be installed in a culvert in the case of an unfilled pipe or only a free l...

Page 28: ...Figure 3 7 Example of reduction of a line cross section 3 2 3 Probes The S1 and S2 probes can be connected to the SITRANS FM Intermag 2 A data sheet in which you can read the appropriate installation instructions is enclosed with these probes 3 2 4 Accessories Protective discs grounding rings and protective rings orifice protectors are offered as accessories The protective discs are fitted permane...

Page 29: ...S Switch off the power supply S Release the catch on the lid of the electronics compartment with a 3 mm Allen key S Unscrew the cover S Carefully release the fastening hooks of the control and display unit using a screwdriver or similar tool S Then pull it out turn it to the desired position and push it back in S Screw the lid back on and mount the lid catch Fastening hooks Fastening hooks Fasteni...

Page 30: ...vers may only be unscrewed by qualified personnel when the housing is under voltage power supply Handling devices with explosion protection you must pay particular attention to all information in section 3 6 The SITRANS FM magnetic inductive measuring devices comply with the following protection classes S Version for 100 to 230 V AC Protection class I S Version for UC 24 to 30 V Protection class I...

Page 31: ...cable small terminal box only remote model Cable glands M16 x 1 5 6 to 10 mm Cable glands 1 2 NPT 5 to 9 mm S Connect the cables as follows Release the catch on the lid of the terminal box using a 3 mm Allen key only devices with a 100 to 230 V AC power supply and devices with explosion protection type EEx de Unscrew the lid of the terminal box Push the supply cable and signal cable through the ca...

Page 32: ... labeled isolating device and fuse max 4 A or an easily accessible circuit breaker max 4 A S Use cables with a cross section of at least 1 5 mm2 and double or reinforced insulation for the power supply S Connect the PE conductor of the power supply to the ground terminal in the terminal box The line length must be dimensioned so that the PE conductor comes away last when the cable is pulled 3 4 3 ...

Page 33: ...e communication the PROFIBUS must have a bus terminator at both ends This is usually already provided by the coupler or link at the control system end An additional bus terminator must be fitted at the remote bus end S The total maximum current consumptions of all devices connected to the bus may not exceed the current bearing capacity of the bus feeder You should therefore plan a reserve for the ...

Page 34: ...n calibrated together Incorrectly paired sensors and transmitters can cause a deviation in the measured value outside the limits of the calibration certificate This does not affect the principle function of the device In such cases you can make corrections with the menu 6 6 6 7 Terminal 22 Terminal 29 Figure 3 12 Connection diagram for sensor cable variant 1 22 21 66 55 24 23 30 29 5 6 7 Electrode...

Page 35: ... Manual A5E00102775 03 Electrode line Magnetic current line Figure 3 14 Signal transmission from the sensor to the transmitter There are eight cage clamp type terminals under the terminal box lid of the transmitter see figure opposite for connecting the sensor cables ...

Page 36: ...ld current p terminal block 7 potential equalization green yellow current cable b oc 29 SmartPLUG supply 5 V green 1 22 Measuring ground red bottom 23 electrode 1 brown electrode cable terminal block 24 electrode 2 white cable b oc 30 SmartPLUG supply 5 V blue 1 1 only for sensors with SmartPLUG You must use a line with a cross section of 3 x 1 0 mm2 to wire the magnetic current line and a line wi...

Page 37: ... S Tighten the lock nut on the threaded bushing until the cable is connected tightly IP 67 Note The SmartPLUG is a pre amplifier in the sensor with integrated data module which contains the stored factory data of the sensor and customer specific data Lock nut Clamp Cable shield Threaded bush Figure 3 16 Sensor cable shield 3 4 5 Connection of the 711 A and 711 E Sensors remote version The 711 A me...

Page 38: ...erating Manual A5E00102775 03 Electrode line Magnetic current line Figure 3 17 Electrical connections of the 711 A and 711 E sensor variant 1 Older sensors of the same type have no SmartPLUG There is therefore no need for the connections to terminals 29 and 30 ...

Page 39: ...n Figure 3 18 and the magnetic current line through the PG screw type gland drawn in Figure 3 19 Please note that older sensors of the same type have no SmartPLUG There is therefore no need for the connections to terminals 29 and 30 Electrode line Figure 3 18 Electrical connections of the 711 F5 sensor bottom Magnetic current line Figure 3 19 Electrical connections of the 711 F5 sensor top ...

Page 40: ...bled cable ex factory This cable is permanently connected to the sensor at one end The end leading to the transmitter is fitted with a cable gland and pre prepared cable ends for connection The attached wire numbers serve for orientation 4 4 The sensors shown here have no SmartPLUG 7 711 S to the transmitter 5 6 22 23 24 probe S1 or S2 Figure 3 20 Connections of the 711 S Sensor and the Probes ...

Page 41: ...nding discs The installation instructions in the data sheet must be observed for the probes S1 and S2 3 5 Assembly of the remote version 3 5 1 Assembly with standard mounting plate The standard mounting plate is only suitable for wall mounting It should be fitted to the transmitter with the mounting material provided before mounting on the wall Figure 3 21 Sensor with standard mounting plate ...

Page 42: ...sembly bracket is mounted on the pipe with both fastening brackets first Then the transmitter can be fastened with the two screws provided Wall mounting In wall mounting the assembly bracket is screwed directly to the back of the transmitter before mounting on the wall The fastening brackets and nuts are not needed for wall mounting Pipe mounting Pre assembly Wall mounting Pre assembly 154 105 Fig...

Page 43: ... for this purpose The supply lead of the auxiliary power must be protected with an external fuse with a max 4 A and an interrupting potential of 1500 A All cables to the measurement sensor as well as the cable glands on the measurement sensor must be rated for a temperature of at least 85_C At ambient temperatures of less than 40 _C around the measurement sensor a temperature rating of 70 _C is co...

Page 44: ...perature limit of the measuring medium of 90 _C values in brackets always applies for measurement sensors with a vulcanized rubber lining Ambient temperature 20 to 40 _C Ambient temperature 20 to 60 _C permissible media temperature in _C permissible media temperature in _C Nominal size T6 T4 T3 T4 T3 DN 15 to 80 109 90 130 90 60 60 DN 100 to 150 65 125 90 130 90 60 60 DN 200 to 300 80 130 90 130 9...

Page 45: ...4 1 SITRANS FM Intermag 2 Flow Transmitter Operating Manual A5E00102775 03 Commissioning 4 1 Safety Instructions 4 2 4 2 Preparations for Commissioning 4 2 4 ...

Page 46: ...ial customer specific tag data range units for flow and totalizers flow limit values medium density operating language are transferred to the transmitter the first time you switch on The tag data can then be changed permanently in the transmitter These data are not read in again until a new sensor is connected Note When replacing with the Intermag 1 transmitter you only have the flow units of the ...

Page 47: ...re the measuring range Menu item 3 Measuring function Menu code Parameters Setting value 3 1 1 Unit 1 3 1 2 Flow URV any value in the 0 25 12 m s range 1 If Mass flow is selected in the 3 1 1 menu you must enter the density additionally in the 3 1 4 menu Menu item 6 Service Menu code Parameters Setting value 6 7 2 CFH See rating plate of the sensor 6 7 3 ZPH See rating plate of the sensor 6 7 4 Ex...

Page 48: ... ZPH value must be set to 0 in both cases Gas air in the line If there is still gas air in the measuring tube or in the pipeline after assembly a flashing F appears at the top of the first line in the display see also menu item 2 1 Device status in section 3 2 1 The failure signal is output at the analog output and for the digital outputs an error message is output if they are programmed for this ...

Page 49: ...ctions and Parameters 5 21 5 3 1 Function Group Display 5 21 5 3 2 Function Group Diagnostics 5 23 5 3 3 Function Group Measuring Functions 5 25 5 3 4 Function Group Device Outputs 5 33 5 3 5 Function Group Identification 5 39 5 3 6 Function Group Service 5 40 5 4 PROFIBUS Communication 5 43 5 4 1 Cyclic Data Traffic 5 44 5 4 1 1 Input Data from Slave to Master 5 44 5 4 1 2 Output Data from Master...

Page 50: ...the HART communicator to the 4 20 mA signal line in Figure 5 3 PC laptop RS 232 C HART communicator or Coupling module 230 Ω up to 600 Ω Figure 5 3 Electrical connection schematic diagram T T DP PA FG Beobachtungs Bedien und modul weitere Geräte max 31 versorgung Strom PC Laptop mit PROFIBUS Master oder Link DP PA Koppler abschluss Leitungs DP PA coupler or link Line termination Power supply PC la...

Page 51: ...STEP 7 OEM included Operation of SIMATIC PDM is supported by integrated help functions You can operate the device with the optical elements on the control and display unit Figure 5 5 You actuate these by touching the glass panel above the appropriate operating element You will find a clear text display above these operating elements which gives you a menu guided operation of the individual device ...

Page 52: ... 4 Device inputs and outputs 5 Identification 6 Service The individual functions and parameters for further groups are combined under these main groups 5 2 1 Operating elements 1 Function group 3 Measuring func tions Function group 1 display Function group 2 Diagnostics 1 Display 1 display parameter 1 Display 2 Multi display 1 Display 3 Flow 3 Measuring functions 1 Flow 3 Measuring functions 2 Tot...

Page 53: ... the desired digit or move the point to the right or left with the and operating elements Digits are input with carry over to the next highest place After selecting the last digit you terminate the input by pressing the operating element The entered value is accepted if it is within the permissible input range In this case the user guidance re turns to the selection menu for the parameters of the ...

Page 54: ... S after returning to display mode S about 10 minutes after pressing the last operating element S after entering any number not the same as the code number in the 6 1 Enter Code menu item Note With code 0 factory setting the programming is always enabled You can always disable the operation by HART communication 5 2 3 Operating examples Example 1 The engineering unit for the current flow value sho...

Page 55: ...e Function group 2 Diagnostics Function group 3 Measuring functions 3 Measuring functions 1 Flow 3 1 Flow 1 Engr Unit 3 1 1 Engr Unit l min 3 Measuring functions 3 Totalizer reverse 3 4 1 Set net Cancel 3 3 1 Setting Cancel 3 Measuring functions 4 Totalizer net 3 4 Totalizer net 1 Set net 3 4 Totalizer net 2 Engr Unit 3 4 2 Engr Unit l 3 1 1 Engr Unit m3 h 3 8 7 3 x 6 5 4 Figure 5 7 Diagram for ex...

Page 56: ...git 1 flashes 1 0 0 m p I You change the digit from 1 to 2 with the operating element 2 You select the point with the operating element 2 You move the point two places to the right by pressing the operating element twice 0 0 Select the last position of the number with and terminate the input by pressing the operating element Enter function 1 x 1 x 1 x 2 x 3 x D i i u g t u o t p t 1 4 2 3 4 2 3 4 ...

Page 57: ...locity Analog Val 1 2 Frequency 1 1 3 Line 2 Definition of measured values to be displayed for line 2 in multi display Totalizer net Flow Totalizer net Flow velocity Analog Val 1 2 Frequency 1 1 4 Display flow Selection for type of presentation of the flow rate and bargraph only apply to line 2 Engineering Unit Engineering Unit bargraph in 1 1 5 LCD lighting Lighting of the display On permanently ...

Page 58: ...e forward reverse actual totalizer reading 1 4 4 Set all Reset all totalizers simultaneously to zero and stop or start separate setting of totalizers see menu 3 2 1 3 3 1 3 4 1 Cancel Reset Stop Reset Start Cancel 1 5 Flow Velocity Flow velocity in measuring tube actual measured value in m s 1 6 Frequency Calculated frequency value for actual flow actual measured value in Hz 1 7 Analog Out 1 2 Cal...

Page 59: ...5 1 Flow Simulation of a flow value effects all outputs totalizers limit values and display F flashes in the top right of the display during simulation and Simulation is displayed under device status Value Simulation value in of full scale value 0 110 to 110 Time Duration of simulation After expiration of this time or with input of End the normal measuring mode is resumed End End 10 min 30 min 60 ...

Page 60: ...mA at the digital output 1 to the frequency range 0 to end frequency Depending on the nominal width according to 2 3m s Depending on the nominal width according to 0 25 to 12m s 3 1 3 Limits Absolute values in flow units from menu 3 1 1 3 1 3 1 Lo Alarm Limit Lower alarm limit the lower alarm limit must be smaller than the upper alarm limit 10 of the URV depending on the nominal width according to...

Page 61: ...t Threshold for low flow cut in of full scale value 1 2 or absolute value in flow unit 3 1 0 to 20 3 1 7 Noise filter 3 1 7 1 Fltr Time Con Time constant τ for measured value attenuation after a jump in the measuring variable the output measured value reaches about 99 of the new setpoint after 5 τ Does not affect totalizers 3 00 s 0 0 to 200 0 s 3 1 7 2 Line Synchron Synchronization of the measuri...

Page 62: ...ImpGal kg t lb 3 2 3 Alarm Limit 1000000 l 108 to 108 3 3 Total rev Totalizer reverse 3 3 1 Set reverse Reset totalizer to zero and stop or start Cancel 1 2 Totalize 3 Cancel 1 2 Reset Stop Reset Start 1 2 Totalize 3 3 3 2 Engr Unit Engineering unit of volume or Engineering unit of mass When you select a unit of mass entry of the actual medium density is mandatory menu 3 1 4 DN 2 12 l DN 12 m3 l m...

Page 63: ...l medium density is mandatory menu 3 1 4 DN 2 12 l DN 12 m3 l m3 ft3 Gal ImpGal kg t lb 3 4 3 Lo Alarm Limit Lower alarm limit the lower alarm limit must be smaller than the upper limit 1 000 000 l 108 to 108 3 4 4 Hi Alarm Limit Upper alarm limit the upper alarm limit must be greater than the lower limit 1 000 000 l 108 to 108 3 4 5 Hysteresis Hysteresis for limit values 0 l 0 to 108 1 Parameters...

Page 64: ...mmunication 4 1 1 Bus Address PROFIBUS address 126 1 to 126 4 1 2 Ident Nr Selection of appropriate device database file GSD Manufact spec Profile spec Manufact spec 4 2 Digit Output1 Frequency or pulse signal for flow or alarm signal 4 2 1 Function Assignment of a function to the output Pulse Pulse Frequency Alarm Flow direction forw Flow min Flow max Flow min max Total forw max Total rev min Tot...

Page 65: ...0 Hz 4 3 Digit Output2 1 4 3 1 Function Assignment of a function to the output Alarm Alarm Flow dir forw Flow min Flow max Flow min max Total forw max Total rev max Total net max Total net min No function 4 3 2 Signal type Definition of signal logic for active event Contact closes Contact closes Contact opens 4 3 Digit input 2 4 3 1 Function Assignment of a function to the input Measured value 0 M...

Page 66: ...to HART long address device specific HART long address 1 to 99 999 can only be written with factory code by HART 5 2 5 Manuf Date Transmitter manufacture date form DDMMYY device specific manufacture date DDMMYY can only be written with factory code by HART 5 2 6 Sensor Input only popssible if no data can be read from SmartPLUG 5 2 6 1 Nom Diameter 4 Inside nominal diameter of the sensor nominal wi...

Page 67: ...t Um Control value for magnetic field current 23100 30500 6 5 2 Volt Usig Electrode differential voltage 6 5 3 Volt Uel1 Voltage between electrode 1 and medium 6 5 4 Volt Uel2 Voltage between electrode 2 and medium 6 5 5 Flow Range 1 2 Actual flow in of set full scale value 6 5 6 Sampl Frequ Actual measuring frequency approx 2 x magnetic frequency 6 5 7 Selftest Display of internal control values ...

Page 68: ... 0 0 5 to 1 5 6 7 2 CFH 5 Calibration value for hydraulic reference point at 1m s 400 6 7 3 ZPH 5 Calibration value for hydraulic zero point 0 6 7 4 Excitat Freq 5 Magnetic field current frequency depending on sensor and power supply 6 Hz or f 8 3 Hz or f 16 6 Hz or f 8 12 Hz or f 4 6 7 5 EmptyTube Det Adjustment of electrode immersion check Act Value El1 Display of actual control value of electro...

Page 69: ...e following display or menu item 1 1 setting options S Language menu item 1 1 1 S Line 1 menu item 1 1 2 definition of measured value S Line 2 menu item 1 1 3 definition of measured value S Display of flow value menu item 1 1 4 only for line 2 S Illumination menu item 1 1 5 display test Multi display simultaneous display of two measuring variables menu item 1 2 Flow display of current flow menu it...

Page 70: ...ays at 999 999 999 when this range is exceeded totalizing continues internally however Flow velocity display of current measured value in m s menu item 1 5 Frequency display of current measured value in Hz menu item 1 6 Analog Out 1 2 display of current measured value in mA menu item 1 7 1 Parameters apply only to devices with 20 mA Hart communication and digital output 2 7ME5033 0xxxx 2 Parameter...

Page 71: ...right of the display when errors occur Should errors in groups F and D occur at the same time only D will flash In communication via PROFIBUS the diagnostic message displayed here is also reported under the extended diagnosis with the diagnostic bit EXTENSION_AVAILABLE see section 5 4 3 Error message Flashing indication in display menu Error is signaled at the analog output Error is signaled at di...

Page 72: ...two monitorings If the electrodes have no contact with the medium an alarm signal tube empty is triggered through the digital outputs This alarm is also triggered in the case of an insulating coating on the electrodes Warning This message does not mean that the tube has actually run empty Therefore you must make sure that the pipeline is actually empty before your remove the tube or the electrodes...

Page 73: ... period or after entering the End parameter in this menu item Simulation outputs With this function you can check the signal circuits of the analog menu item 2 5 2 output the digital outputs 1 and 2 as well as the flow 2 5 3 In the individual menu items you select the value to be simulated with 2 5 4 the and operating elements You activate the setting by confirm ing the selected value with the ope...

Page 74: ...or flow depend on the nominal width and correspond to a flow velocity range of about 13m s to 13m s Measured values outside the sensor limits are displayed but are no longer within the specified range uncertain nonspecific low limited or uncertain nonspecific high limited is then reported as a measured value status S Limits menu item 3 1 3 consisting of Low Alarm Limit menu item 3 1 3 1 and High A...

Page 75: ...ysteresis Measured variable limit min time hysteresis limit alarm limit alarm Figure 5 9 Limit value message and hysteresis S Direction menu item 3 1 5 This item is divided into Flow direction menu item 3 1 5 1 The flow direction is preset at the factory and indicated by the arrow on the sensor If the flow direction does not match the direction of the arrow it must be adapted in this menu item Sig...

Page 76: ...ow in of range 0 b a forwards 1 1 Switching status of the relay for selected signal type Contact closes a Relay contact closed b Relay contact open Contact opens a Relay contact open b Relay contact closed Figure 5 12 Hysteresis flow direction Hysteresis menu item 3 1 5 3 The limit values menu items 3 1 5 1 and 3 1 5 2 can have a hysteresis added to prevent fluttering of the switching output see F...

Page 77: ... fast changing flows to keep the display value or analog value calm S Line synchronization menu item 3 1 7 2 In the case of a DC power supply to the transmitter this parameter may not be set to on S Noise Suppress menu item 3 1 7 3 This function serves to eliminate temporary application related interference within a fixed time window Every measured value within a measuring pulse is compared with t...

Page 78: ...Messgröße ungedämpft Zeit Durchfluss in mit Filterzeitkonstante Zeit Toleranzband t t t t Austastzeit s Menüpunkt 3 1 5 3 unattenuated measuring variable time band flow in with filter time constant time tolerance t suppress time Figure 5 13 Example for the effect of a noise signal filter ...

Page 79: ... output Total reverse You have the following setting options in this menu menu item 3 3 S Set menu item 3 3 1 In this menu you can reset the reverse totalizer to zero and restart if necessary If the totalizer overruns the optical display of the totalizer stops at 999999999 but the device continues counting internally You have to set a greater unit to be able to read the current totalizer reading a...

Page 80: ...d 3 S Unit menu item 3 4 2 With this function you can select physical units or switch from one unit to another In the latter case the device converts the previous totalizer reading into the new unit S Low Alarm Limit value menu item 3 4 3 Here you can set all values from 1 to 109 You can assign reaching or exceeding this limit value as a signal to a digital output S High Alarm Limit menu item 3 4 ...

Page 81: ...suring error due to entrapment of air the analog output outputs a pre defined current The following settings are possible 3 6 mA 22 mA 24 mA Hold for a defined time 5 240 seconds then 3 6 mA Hold permanently With the Hold 5 s setting you can bypass temporary faults e g air entrapment in the medium for up to about 5 s without the analog signal outputting an error message The same applies accordingl...

Page 82: ...connections are closed With the PROFIBUS variable factory_reset 2712 the address can be reset to the factory setting 126 Every address may only be assigned for one device on the connected bus S Ident No menu item 4 1 2 The device profile for the cyclic data traffic can be selected here You have the following options profile specific Ident No 0x9740 means restricted functions i e only cyclic parame...

Page 83: ...l output 1 as a pulse frequency alarm or status output see menu Table 5 1 S Signal type menu item 4 2 2 You can configure different signal types for the output signal of digital output 1 Active The device internal voltage is used 24 V Passive External supply required U Active 24 V 4 7 8 3 5 U Passive 4 7 8 3 5 External supply max DC 30 V I Counter Counter T2 T1 T2 I 5 5 6 6 170 Ω Figure 5 15 Activ...

Page 84: ...alency indicates how many pulses per unit of volume or mass are output When the Pulse function is selected you have to set the number of pulses per unit of volume or mass S Pulse width menu item 4 2 4 You can determine the pulse pause ratio of the pulse output with the pulse width The pulse width can be set in a range from 0 1 to 2000 ms A maximum pulse width is calculated in relation to the set f...

Page 85: ...ntact is open in the no function setting S Signal type menu item 4 3 2 You can set the function of the relay as follows in this menu item Contact closes the relay contact closes in the event of an alarm Flow in forward direction Limit value message Contact opens the relay contact opens in the event of an alarm Flow in forward direction Limit value message The Table 5 3 explains the switching statu...

Page 86: ...g setting options in this menu S Function menu item 4 3 1 By applying an external power supply you can create a switching input for example using a switch see also Figure 5 18 You have the following possibilities depending on the configuration Set the measured value to 0 all outputs and displays are reset to zero and the totalizers are stopped Reset the forwards totalizer Reset the reverse totaliz...

Page 87: ...ight and a character can be selected from the character set The following characters are available Output position ä à é ß ü a z blank 0 9 A Z A The selected character is transferred by pressing the operating element and the end of text character flashes again Another character can be selected with the and operating elements Text input is ended by actuating the operating element when the end of te...

Page 88: ...dth menu item 5 2 6 2 In this menu item you can set the nominal width in older generations of sensors manually if no SmartPLUG data are available 5 3 6 Function Group Service Enter Code You can disable the control and display unit with a personal freely menu item 6 1 selectable code number to prevent programming of the device by unauthorized persons By entering the appropriate code number in this ...

Page 89: ...isplay values are for trained service personnel menu item 6 5 since they are device internal data mainly for error diagnosis These include S Magnet voltage Um menu item 6 5 1 S Signal voltage Usig menu item 6 5 2 S Electrode voltage Uel1 menu item 6 5 3 S Electrode voltage Uel2 menu item 6 5 4 S Current flow in of the set full scale value menu item 6 5 5 S Measuring frequency menu item 6 5 6 S Sel...

Page 90: ...w of 0 m s It also serves to enter transmitter constants in sensors without SmartPLUG S Excitation frequency menu item 6 7 4 This setting option depends on the nominal width of the sensor or the probes Nominal width Magnet frequency DN 2 100 mm 12 Hz f 4 DN 125 1 600 mm 6 Hz f 8 DN 1600 mm 3 Hz f 16 Probes S1 S2 12 Hz f 4 two probes S 1 in series 3 Hz f 16 two probes S 2 in series 6 Hz f 8 Table 5...

Page 91: ...sing the Set_Prm service The bus address has the value 126 in the as delivered state and can be changed either with the DP service Set_Slave_Add or on the local operating unit menu 4 1 1 Communication via PROFIBUS takes place with the EN50170 standard PROFIBUS DP and DP V1 The data traffic and the data formats are described in the following sections The following DP services are supported as slave...

Page 92: ...ith the aid of the configuration data see GSD section 5 4 1 3 5 4 1 1 Input Data from Slave to Master The input data are useful data measured values which are transferred from the device to the master in the following format with the Data_Exchange service Every measured value consists of 5 bytes which are made up of a floating point value according to IEEE 754 4 bytes for the measured value itself...

Page 93: ...tive diagnostic bit Memory error is set additionally and diagnostic message RAM error or EEPROM error displayed locally 0 1 1 1 out of service Corresponding function block is in Out of service mode see parameter MODE_BLK actual 0 0 0 0 non specific Immersion check at least one electrode not immersed 0 0 0 1 last usable value Failsafe operation current measured value replaced by the last good measu...

Page 94: ...al net total forw total rev 1F bad out of service constant X 0F bad device failure constant X 0C bad device failure O K X X X 11 bad sensor not connected constant X X X X 07 bad configuration error constant X 00 bad non specific O K X X X X 52 uncertain sensor conversion not accurate high limited X X X X 51 uncertain sensor conversion not accurate low limited X X X X 4F uncertain initial value con...

Page 95: ...ding totalizer independently of the others The cumulating of measured values also takes place independently i e the totalizer reading net must not correspond to the total of totalizer reading forwards and totalizer reading reverse especially when a totalizer has been reset Attention Resetting and starting of the totalizers can also be triggered parallel to cyclic communication by an acyclic comman...

Page 96: ...wrong configuration Example The measured values Totalizer net and Totalizer forwards should be transmitted Then the following identifier combination must be specified 1 Free Place for flow 2 long Identifier for totalizer net 3 long Identifier for totalizer forwards No identifier for the totalizer reverse is necessary here because the value of the totalizer forwards is the last measured value to be...

Page 97: ...nostic data The total length of the external diagnostic data is always 8 including the header The Diag_Flag is always set when something has changed in the last four bytes of the diagnostic data corresponds to the parameter DIAGNOSIS since the last message i e even when diagnostic messages disappear again so that the master can register every change in the diagnostic data When a diagnostic message...

Page 98: ...LE More diagnosis information is available More diagnosis information available here Local messages see DIAGNOSIS Byte 1 Table 5 15 Format of diagnostic data Byte 8 DIAGNOSIS Byte 4 The bits in DIAGNOSIS usually take over the function of a group message which can then be split up in detail using the local messages The EXTENSION_AVAILABLE bits indicates that other diagnostic information is availabl...

Page 99: ...sensor limits byte 5 bit 5 this gives the following diagnostic data Diagnosis Byte No 1 2 3 4 5 6 7 8 Value hex 08 FE 01 01 30 00 00 80 Meaning s Table 5 12 Header Diagnosis Initial state at least one diagnostic bit is set As soon as all diagnostic messages are reset the following diagnostic data result Diagnosis Byte No 1 2 3 4 5 6 7 8 Value hex 08 FE 01 02 00 00 00 80 Meaning s Table 5 12 Header...

Page 100: ...e 2457 menu item 6 1 0 The general write protection is switched off Note The consistency in the parameters between the device and the control system is decisive for correct interpretation of the cyclic measured values In current operation the local operating lock menu 6 2 or WRITE_LOCKING should therefore be activated by PROFIBUS S Hardware write protection A write protection by hardware component...

Page 101: ...Manual A5E00102775 03 Maintenance and Elimination of Faults 6 1 Maintenance 6 2 6 2 Repairs 6 2 6 3 Elimination of Faults 6 2 6 3 1 Changing fuses 6 2 6 3 2 Error Messages 6 4 6 3 2 1 Application Problems 6 4 6 3 2 2 Troubleshooting 6 7 6 4 Cleaning 6 8 6 ...

Page 102: ...medium Warning All residue of the medium must be removed before sending in the device This is particularly necessary when the medium poses a health risk such as caustic toxic carcinogenic radioactive etc Mailing address for returns from Germany Postal address Delivery address Siemens AG Siemens AG A D Retouren Center A D Retouren Center Postfach 26 63 Siemensstraße 2 4 D 90713 Fürth D 90766 Fürth ...

Page 103: ... the power supply board The following types of fuses are available S Power supply AC 100 230 V T 1 6 A 250 V H cutoff capacity 1500 A 5 2 x 20 S Power supply UC 24 V T 2 0 A 250 V H cutoff capacity 1500 A 5 2 x 20 The magnetic current fuse T 400mA 250 V 5 2 x 20 of the transmitter is on the measurement board Explosion protected devices have two fuses of this type Please note that these fuses can o...

Page 104: ...ge operating module Flow display 0 at Low flow cut set too high Reduce low flow cut menu 3 1 6 p y available flow Flow opposite to preferable direction at setting of measuring direction to forwards only Switch over preferred direction menu 3 1 5 1 or set measuring direction to forw rev menu 3 1 5 2 Measured value set to 0 via digital input Switch over signal at digital input menu 4 3 2 or switch o...

Page 105: ...tion of the calibration factor menu 6 7 1 Measured value too low at Set attenuation too high Reduce filter time constant menu 3 1 7 1 dosing Fault blanking activated Deactivate noise suppression menu 3 1 7 3 Magnetic field frequency too low Device may not be suitable for this application Measured value too low in pulsed flow Temporary exceeding of internal working range Increase URV menu 3 1 2 p U...

Page 106: ...y acyclic communication Current load on bus too high for connected feeding device Try disconnecting other devices from the bus Adapt the feeding device if necessary Baud rate between master and coupler link not correct Adapt baud rate to coupler link More than two bus terminations exist incl coupler and link Reduce to two bus terminations PROFIBUS interface defective check device status menu 2 1 i...

Page 107: ...urrent cable defective at terminals 5 and 6 in remote design Check cable and change if necessary Magnet coil defective Check on remote design Switch off device disconnect magnetic field current cable measure resistance at terminals 5 and 6 on sensor setpoint 8 20 Ω otherwise change sensor Electronics defective Change complete electronics D Device status menu 2 1 Sensor failure Magnet coil defectiv...

Page 108: ...s too high in relation to factory calibration device or complete electronics or repair F Device status menu 2 1 Simulation is running Device not in Measure status Simulation is switched on End simulation exit the menu Simulation 2 5 2 2 5 3 or 2 5 4 or select End in menu 2 5 1 Alternatively Restart the device F Device status menu 2 1 Calibration is running Zero calibration menu 6 6 2 started and a...

Page 109: ... 7 1 1 CE Declaration of Conformity 7 2 7 1 2 EC Type Examination Certificate 7 4 7 2 Application Questionnaire 7 13 7 3 Contents of the Device specific Control System Files 7 15 7 3 1 Bitmap Graphic Symbol 7 15 7 3 2 GSD Device Database File 7 15 7 4 Literature List 7 18 7 5 List of abbreviations 7 19 7 ...

Page 110: ...Appendix 7 2 SITRANS FM Intermag 2 Flow Transmitter Operating Manual A5E00102775 03 7 1 Certificates 7 1 1 CE Declaration of Conformity ...

Page 111: ...Appendix 7 3 SITRANS FM Intermag 2 Flow Transmitter Operating Manual A5E00102775 03 ...

Page 112: ...Appendix 7 4 SITRANS FM Intermag 2 Flow Transmitter Operating Manual A5E00102775 03 7 1 2 EC Type Examination Certificate ...

Page 113: ...Appendix 7 5 SITRANS FM Intermag 2 Flow Transmitter Operating Manual A5E00102775 03 ...

Page 114: ...Appendix 7 6 SITRANS FM Intermag 2 Flow Transmitter Operating Manual A5E00102775 03 ...

Page 115: ...Appendix 7 7 SITRANS FM Intermag 2 Flow Transmitter Operating Manual A5E00102775 03 ...

Page 116: ...Appendix 7 8 SITRANS FM Intermag 2 Flow Transmitter Operating Manual A5E00102775 03 ...

Page 117: ...Appendix 7 9 SITRANS FM Intermag 2 Flow Transmitter Operating Manual A5E00102775 03 ...

Page 118: ...Appendix 7 10 SITRANS FM Intermag 2 Flow Transmitter Operating Manual A5E00102775 03 ...

Page 119: ...Appendix 7 11 SITRANS FM Intermag 2 Flow Transmitter Operating Manual A5E00102775 03 ...

Page 120: ...Appendix 7 12 SITRANS FM Intermag 2 Flow Transmitter Operating Manual A5E00102775 03 ...

Page 121: ...the liquid Chemical formula Name of liquid Concentration Density Viscosity at 20 C mPa s Viscosity at process temperature Nominal flow Process temperature Ambient temperature Pressure Solid part particle size Conductivity Sensor data please enclose installation drawing Serial no Sensor type e g MG 711 A Nominal width in mm inch DN Cladding e g hard rubber Electrode material e g stainless steel 1 4...

Page 122: ...failure Tube empty Flow measurement uncertain Flow measurement disturbed Range overflow 110 Self test in menu 2 4 1 Filter time constant in menu 3 1 7 1 Line synchronization in menu 3 1 7 2 Noise suppress in menu 3 1 7 3 Suppression time in menu 3 1 7 3 Tolerance band Flow URV in menu 3 1 2 Engr Unit in menu 3 1 1 Nominal diameter in menu 5 2 6 2 Voltage Um in menu 6 5 1 Voltage Usig in menu 6 5 2...

Page 123: ... 2 GSD Device Database File GSD Datei für SITRANS FM SIEMENS AG MLFB 7ME503 1 Stand 31 07 2001 SIEM80C4 GSD Profibus_DP GSD_Revision 3 Vendor_Name SIEMENS AG Model_Name SITRANS FM Revision Revision 01 Ident_Number 0x80C4 Protocol_Ident 0 Station_Type 0 FMS_supp 0 Hardware_Release A01 Software_Release Z01 Bitmap_Device SIE80C4n 31 25_supp 1 45 45_supp 1 93 75_supp 1 MaxTsdr_31 25 100 MaxTsdr_45 45 ...

Page 124: ...failed Unit_Diag_Bit 34 Configuration invalid Unit_Diag_Bit 35 Restart Unit_Diag_Bit 36 Coldstart Unit_Diag_Bit 37 Maintenance required Unit_Diag_Bit 38 Characteristics invalid Unit_Diag_Bit 39 Ident_Number violation Unit_Diag_Bit 55 Extension Available User_Prm_Data_Len 0 Description of modules Use always the module order specified in this file Use exactly one identifier per module If you don t w...

Page 125: ...ule Module Resettable quantity net 0xC1 0x80 0x84 0x85 3 EndModule Module 3 Quantity forward Module Quantity forward 0x41 0x84 0x85 4 EndModule Module Resettable quant forw 0xC1 0x80 0x84 0x85 5 EndModule Module 4 Quantity reverse Module Quantity reverse 0x41 0x84 0x85 6 EndModule Module Resettable quant rev 0xC1 0x80 0x84 0x85 7 EndModule SlotDefinition SlotDefinition Slot 1 Flow 1 0 1 Default am...

Page 126: ...iption http www profibus com download html 2 PROFIBUS PA Profiles for Process Control Devices General Requirements V 3 0 3 PROFIBUS PA Profiles for Process Control Devices Data Sheet Transmitter V 3 0 This literature is published by PROFIBUS Nutzer Organisation PNO Geschäftsstelle Haid und Neu Str 7 76131 Karlsruhe http www profibus com ...

Page 127: ...itter Operating Manual A5E00102775 03 7 5 List of abbreviations GSD Device database file LSB Least significant Bit MSB Most Significant Bit PDM Process Device Manager PNO PROFIBUS user organization PROFIBUS PA Process Fieldbus for Process Automation ...

Page 128: ...Appendix 7 20 SITRANS FM Intermag 2 Flow Transmitter Operating Manual A5E00102775 03 ...

Page 129: ...Appendix 7 21 SITRANS FM Intermag 2 Flow Transmitter Operating Manual A5E00102775 03 ...

Page 130: ...Siemens AG Bereich Automation and Drives Geschaeftsgebiet Process Instrumentation D 76181 Karlsruhe www siemens com 1PA5E00102775 1P A5E00102775 A5E00102775 03 ...

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