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Siemens FUG1010 IP65 NEMA 4X, Operating Instructions Manual, Page: 20 / 271

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Safety notes 

 

2.5 Safety Notes 

FUG1010 IP65 NEMA 4X 
Operating Instructions, 01/2013, A5E02951519-AC 

19

 

, understand and follow all safety instruction on the electronic media provided. This 

ent is rated for use in hazardous (classified) locations as stated below and must be 

ided on the media. Failure to 

lt in unsafe operation. Follow all local 

nt. When properly installed the 

equipment meets the following FM – CSA ratings: 

B, C and D; 

2, Groups E, F and G outdoor (Type 4X), Class III (CSA 

●

 

Temperature code T6 at an ambient of 40°C 

c media provided. This 

elow and must be installed 

 

t in the prescribed manner will result in unsafe operation. Follow all regional safety 

y installed the equipment meets the 

mination Certificate KEMA03ATEX1134 

gs and Explanations 

FM-CSA installation 
Read

equipm

installed according to the 1010-443 installation drawing prov

install the equipment in the prescribed manner will resu

jurisdictional safety codes when operating this equipme

Transmitter 
●

 

Explosionproof for Class I, Division1, Groups B, C, D; 

●

 

Dust-ignitionproof for Class II, Division 1, Groups E, F and G 

●

 

Intrinsically safe connections for Class I and II, Division 1, Groups A, B, C, D, E, F and G; 

●

 

Nonincendive for Class I, Division 2, Groups A, 

●

 

Suitable for Class II, Division 

only) 

Sensors 
●

 

Intrinsically safe Class I and II, Division 1, Groups A, B, C, D, E, F and G; 

●

 

Nonincendive for Class I, Division 2, Groups A, B, C and D; 

●

 

Suitable for Class II, Division 2, Groups E, F and G outdoor (Type 4X), Class III (CSA 

only) 

ATEX installation 
Read, understand and follow all safety instruction on the electroni

equipment is rated for use in explosive atmospheres as stated b

according to the 1010-464 installation drawing provided on the media. Failure to install the

equipmen

laws when operating this equipment. When properl

following ATEX ratings as stated in EC-Type Exa

Transmitter Markin
●

 

II (1) G [Ex ia] IIC– Transmitter located in the non-hazardous area with intrinsically 

safe circuits of category Ex ia, which can be connected to Category 1 Sensors for use in 

potentially explosive atmosphere containing gases 

●

 

II 3 (1) G Ex nC [ia] IIC T5 (Tamb = 0° To + 60°C) – Category 3 Transmitter locate

Zone 2 potentially explosive atmosphere with intrinsically safe circuits of category Ex ia

d in 

, 

which can be connected to Category 1 Sensors in Zone 0 potentially explosive 

●

 

atmosphere containing gases 

II 2 (1) G Ex d [ia IIC] IIB+H2 T5 (Tamb = 0° To + 50°C) – Category 2 Transmitter 

d in Zone 1 potentially explosive atmosphere with intrinsically safe circuits of 

category Ex ia, which can be connected to Category 1 Sensors for use in potentially 

explosive atmosphere containing gases 

●

 

IP66 – Ingress protection against solid bodies, rating of dust-tight and against liquid, 

rating of heavy seas 

locate

Summary of Contents for FUG1010 IP65 NEMA 4X

Page 1: ... V E T U L S A O K7 4 1 2 7 P H O N E 9 1 8 5 8 4 4 7 0 0 WWW E R N I E G R A V E S C O M P R O D U C TI N S T R U C T I O NMA N U A LV 1 0 MA Y2 0 1 6 S I T R A N SG A SU L T R A S O N I CF L O W ME T E R MO D E L S F U G 1 0 1 0 ...

Page 2: ...__________________ ___________________ ___________________ ___________________ 1 Introduction 2 Safety notes 3 Description SITRANS F 4 Installing Mounting Ultrasonic Flowmeters 5 FUG1010 IP65 NEMA 4X Connecting 6 Commissioning Operating Instructions 7 Functions Alarm error and system messages 8 Service and maintenance 9 10 Troubleshooting 11 Technical data A Appendix B Appendix 01 2013 A5E02951519...

Page 3: ...rated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siem...

Page 4: ... Mounting 35 4 1 Installation safety precautions 35 4 2 Determining a location 35 4 3 Use according to specifications 36 4 4 Application Guidelines 36 4 5 Mounting the Transmitter 37 5 Connecting 39 5 1 Safety notes for connecting 39 5 2 Transmitter Wiring 41 5 2 1 Connecting Power 41 5 2 2 Wiring Temperature Sensor to Transmitter 45 5 3 Navigating the Menu 48 5 4 Programming the Transmitter 51 5 ...

Page 5: ...6 Analog Out Setup 116 7 7 Analog Input Setup 118 7 8 Analog Output Trim 121 7 9 Logger Control 125 7 10 Operation Adjust Menu Settings 128 7 11 Setting Relays 131 7 12 Memory Control 133 7 13 Resistive Temperature Device RTD Calibration 134 8 Alarm error and system messages 137 9 Service and maintenance 139 9 1 Maintenance 139 9 2 Technical support 139 9 3 Return procedures 140 9 4 Battery dispos...

Page 6: ...ble 5 5 Temperature Sensors 81 Table 7 1 Gas Flow Meters Menu Structure and Default Values 94 Table 7 2 Example 1 Density kg m m3 vs Pressure and Temperature 99 Table 7 3 Z factor vs Pressure and Temperature 100 Table 7 4 Gas Data Menu Items 102 Table 7 5 Totalizer Modes 104 Table 7 6 Totalizer Controls the n in Fn channel number 106 Table 7 7 Input Output Wiring TB2 7ME39400AL03 Expanded I O Modu...

Page 7: ...Figures Figure 3 1 Typical Transmitter Label 24 Figure 3 2 NEMA 4X Transmitter Case 24 Figure 3 3 NEMA 7 Case with graphic display and keypad 25 Figure 4 1 Pipe Mounting and Mounting Locations for Transmitter 38 Figure 5 1 Input power J10 Wiring 42 Figure 5 2 Analog Input Module Access 45 Figure 5 3 Single Channel Temperature Sensor Inputs 46 Figure 5 4 KeyPad 49 Figure 5 5 Typical Installation Me...

Page 8: ... 78 Figure 5 23 Finding the Halfway Distance 78 Figure 5 24 Track Rail Alignment 79 Figure 5 25 REF and Number Index Pin Locations 80 Figure 5 26 Clamp on Temperature Sensor 82 Figure 5 27 Insert Temperature Sensor 83 Figure 5 28 Sensor Cable Connections 84 Figure 6 1 Final Setup 85 Figure 6 2 Measuring Flow 86 Figure 7 1 7ME39400AL03 Main Board I O Wiring 113 Figure 10 1 Test Facilities Graph Scr...

Page 9: ...Table of contents FUG1010 IP65 NEMA 4X 8 Operating Instructions 01 2013 A5E02951519 AC ...

Page 10: ...ided in the manual are read understood and followed by the relevant personnel before installing the device 1 1 Items supplied SITRANS FUG1010 IP65 NEMA 4X Transmitter SITRANS F Literature CD Note For additional items refer to your packing slip Inspection 1 Check for mechanical damage due to possible improper handling during shipment All claims for damage are to be made promptly to the shipper 2 Ma...

Page 11: ...wnload the program at http s13 me ns cv Expanded I O Module Installation Wiring Diagram 1010N 7 7 has been updated to Revision 08 I O Module Installation Wiring Diagram 1010N 2 7 has been updated to Revision 05 Analog Input Module Installation Drawing 1010N 5DS2 7 has been updated to Revision 06 1 3 Further Information Product information on the Internet The Operating Instructions are available on...

Page 12: ...ion and maintenance Only qualified personnel should install or operate this instrument Note Alterations to the product including opening or improper repairs of the product are not permitted If this requirement is not observed the CE mark and the manufacturer s warranty will expire FUG1010 IP65 NEMA 4X Operating Instructions 01 2013 A5E02951519 AC 11 ...

Page 13: ...erous electrical voltage Corrosive materials Toxic materials Isolate the device from power using a circuit breaker Protect the device from impact otherwise loss of degree of protection Protective insulation device in protection class II 2 2 Laws and directives General requirements Installation of the equipment must comply with national regulations For example the National Electrical Codes ...

Page 14: ...lowing Directives EMC Directive 2004 108 EC Low voltage Directive 2006 95 EC ATEX Directive 94 9 EC 2 3 Lithium batteries Lithium batteries are primary power sources with high energy content designed to represent the highest possible degree of safety WARNING Potential hazard Lithium batteries may present a potential hazard if they are abused electrically or mechanically This is in most circumstanc...

Page 15: ...he following approval FM and CSA certified Class I Division 1 Groups ABCD Class II Division 1 Groups EFG ATEX WARNING Explosion Hazard Devices without the correct hazardous area approval create dangerous environments Make sure the hazardous area approval is suitable for the environment in which the device will be installed Intrinsically safe data WARNING Explosion Hazard User must install unit wit...

Page 16: ... condition WARNING Explosion Hazard Flameproof enclosure type of protection Only open devices with type of protection Flameproof enclosure e g FUT1010 NEMA 7 in hazardous areas when the power to the device is turned off otherwise there is a risk of explosion WARNING Explosion Hazard Laying Cables Cable for use in zone 1 and 2 must satisfy the requirements for having a proof voltage AC 500 V applie...

Page 17: ...R Explosion Hazard The use of unauthorized parts in the repair of the equipment tampering by unqualified personnel or operation with the cover open in a Hazardous Classified Location will result in dangerous conditions which will cause death serious injury and or equipment and property damage Restrict use and repair to qualified personnel Follow all safety instructions contained or referenced here...

Page 18: ...n equipment or to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the local Siemens sales office www siemens com The contents of this manual shall not become part of or mo...

Page 19: ...e media Failure to install the equipment in the prescribed manner will result in unsafe operation Follow all regional safety laws when operating this equipment When properly installed the equipment meets the following ATEX ratings as stated in EC Type Examination Certificate KEMA03ATEX1134 Transmitter Markings and Explanations II 1 G Ex ia IIC Transmitter located in the non hazardous area with int...

Page 20: ...trinsically safe Class I and II Division 1 Groups A B C D E F and G Nonincendive for Class I Division 2 Groups A B C and D Suitable for Class II Division 2 Groups E F and G outdoor Type 4X Class III CSA only ATEX installation Read understand and follow all safety instruction on the electroni equipment is rated for use in explosive atmospheres as stated b according to the 1010 464 installation draw...

Page 21: ... must be installed edia Failure to install the following ATEX ratings as stated in EC Type Examination Certificate KEMA03ATEX2133 equipment is rated for use in hazardo installed according to the 1010 341 in install the equipment in the prescribed manner will result in unsafe operation Follow all jurisdictional safety codes when operating this equipment When properly installed the equipment meets t...

Page 22: ...g uid gases IP65 Ingress protection against solid bodies rating of dust tight and against liq rating of water jets Sensors II 1 G Ex ia IIC T5 Category 1 Sensors located in Zone 0 potentially explosive tegory Ex ia for use in potentially explosive atmosphere containing gases 2 6 atmosphere with intrinsically safe circuits of ca Certificates Certificates are posted on the Internet and on the docume...

Page 23: ...Safety notes 2 6 Certificates FUG1010 IP65 NEMA 4X 22 Operating Instructions 01 2013 A5E02951519 AC ...

Page 24: ... operating instructions manual applies to the following FUG1010 IP65 NEMA 4X and IP66 NEMA 7 operating systems Version 3 02 00 and later and version 5 03 00 and later 3 2 NEMA 4X NEMA 7 Transmitters SITRANS FUG1010 Transmitters The SITRANS FUG1010 IP65 NEMA 4X and IP66 NEMA 7 series transmitters are available in Single Channel 2 Channel Dual Path and Multi Path versions The transmitters include a ...

Page 25: ... the unit The illustration shows a typical label but labels vary depending upon model and installation location Figure 3 1 Typical Transmitter Label SITRANS FUG1010 Model Numbers The SITRANS FUG1010 NEMA 4X model numbers Single Channel 7ME3610 1 2 Channel 2 Path 7ME3610 2 4 Channel 4 Path 7ME3610 9 Wall Mount only Figure 3 2 NEMA 4X Transmitter Case Note The NEMA 4X Multi Path transmitter case is ...

Page 26: ...ng high voltage connections Consult local codes for permit needed to setup FUG1010 NEMA 7 units using the graphic display and local keypad to avoid injury Standard Case Enclosure Figure 3 3 NEMA 7 Case with graphic display and keypad 3 3 Applications Measurement of media SITRANS FUG1010 gas flow meters are designed for measurement of a variety of gases The transmitters are multi parameter devices ...

Page 27: ...ion scheme the flow meter is capable of resolving the relative transit time difference dT to within 100 psec Considering typical liquid flow transit time differences ranging from 1x104 to 1x106 psec the flow meter is capable of providing an exceptional turn down ratio The flow meter also incorporates a correlation technique which enables the system to detect very high flow velocities with the same...

Page 28: ...rofile Compensation The flow equation shown above is only valid for plug flow where the flow velocity is uniform across the entire cross section of the pipe Frictional forces between the fluid and the pipe wall cause the flow velocity to be nearly zero at the pipe wall and peaked toward the center of the pipe as shown in the diagram below The acoustic beam traverses the center of the pipe and ther...

Page 29: ...etermining the liquid API 15 6 C 60 F or the specified base temperature and then applying the API standard 2540 algorithm as outlined below Before describing API algorithm the steps required to obtain bulk or actual flow should be reviewed Based on the measured transit time difference Δt average transit time TN and pipe dimensions the RAW flow rate FLOWRAW and liquid sonic velocity VoS are compute...

Page 30: ...ties as different liquid batches enter the flow sensor The lookup function for this table will also interpolate and extrapolate for values between and outside the table values Based on FLOWRAW and the inferred Viscosity the current Rey Reynolds value is used to correct the raw flow for non plug flow profile The compensated actual flow rate is then computed FLOWBULK The volume correction can now be...

Page 31: ...pecific model Dual Channel supports Clamp on Transit time In line Transit time and Reflexor Upstream Sensors Pipe B Output Flow Downstream Sensors Channel 2 for Pipe B Channel 1 for Pipe A Pipe B Pipe A Output Flow Pipe A 4 Channel 4 Channel provides four independent measurement channels that operate simultaneously Depending on the specific model 4 Channel supports Clamp on Transit time In line Tr...

Page 32: ...nt channels to achieve a single output via a virtual third channel The resultant data is the average of the two channels Only clamp on or in line transit time operation is allowed Benefits include highest available precision and enhanced immunity to distorted flow profile conditions Sensor Path 1 Average Path 1 Path 2 2 Sensor Path 2 Pipe front view ...

Page 33: ...verage Path 1 Path 2 Path 3 Path 4 4 Sensor Path 3 Pipe front view Channel 1 2 and Channel 1 2 Arithmetic operation produces data output via a virtual Channel 3 proportional to the sum or difference of the liquid and energy flow of two independent pipes This requires setting the two channels to operate independently Only clamp on or in line transit time operation is supported Upstream Sensors Outp...

Page 34: ...of a WideBeam wave front traveling at an angle to the main pipe axis The wide beam rains over the receiving sensor The wide coverage of the receiver is necessary because the angle of the sonic beam is related to the liquid s sonic propagation velocity by Snell s Law HDP QJOH UF 6LQH 7UDQVGXFHU 3KDVH 9HORFLW LTXLG 6RQLF 3URSDJDWLRQ 9HORFLW According to this formula it can be stated that as the liqu...

Page 35: ...if the angle of flow stream is not in line with the pipe axis the flow calibration factor could be compromised This most often occurs when the sensor mounting location is within close proximity of a bend or other pipe obstruction Upstream Sensor Downstream Sensor Flow Direction Wide Beam transmissions exchanged between the Upstream and Downstream sensors Reflect mounting automatically corrects for...

Page 36: ...oduct Upstream Downstream Avoid long drop lines downstream from the sensor to prevent the meter pipe from draining Avoid installing the sensor upstream of a free discharge in a drop line where possible Sensor Location in piping system The optimum location in the system depends on the application For liquid applications the presence of excessive gas or air bubbles in the fluid may result in erroneo...

Page 37: ...pproved by Siemens Note If the flowmeter is not used according to the specifications the manufacturer cannot be held responsible for any resulting damage 4 4 Application Guidelines Basic Requirements Determine pipe material and dimensions Avoid vertical pipes flowing in a downward direction Avoid installation of sensors on the top and bottom of horizontal pipes if possible Select a location with t...

Page 38: ...ct Wall Mounting The transmitter can be mounted on any wall surface including wood metal or concrete Use the appropriate bolts and screws as needed for your mounting application and adhere to local codes See figure below for mounting bracket locations Pipe Mounting For installation on 2 inch 6 cm mounting pipe use Pipe Mount Kit CQO 1012NMB 1 optional see catalog See figure below Note Pipe mountin...

Page 39: ...sembly for standard 2 in 6 cm mounting pipe Figure 4 1 Pipe Mounting and Mounting Locations for Transmitter Note Use conduit fittings or cable glands on all cables NOTICE Weather Seal Malfunctions Incorrect installation of weather seals may result in failure to meet to IP65 standards and damage to the equipment Install weather tight seals at all unused holes using proper cable conduit and close ad...

Page 40: ...ocations installation precautions are not taken Restrict use and repair to qualified personnel Only qualified personnel may carry out work on the electrical connections Before opening the terminal box check that No explosion hazard exists Local safety codes and policy requirements have been followed All connection leads are potential free FUG1010 IP65 NEMA 4X Operating Instructions 01 2013 A5E0295...

Page 41: ... a risk of explosion With intrinsically safe circuits use only certified meters appropriate for the transmitter DANGER Explosion Hazard Laying Cables Cable for use in zone 1 and 2 must satisfy the requirements for having a proof voltage AC 500 V applied between the conductor ground conductor shield and shield ground otherwise there is a risk of explosion Connect the devices that are operated in ha...

Page 42: ...R Electrical Shock Hazard Contact with exposed wiring will lead to fire electric shock or serious injury Turn off main power before installing AC connections to the transmitter Note If the transmitter is not already mounted and cabling has not been run proceed to Mounting the Transmitter Page 37 before connecting power 1 Open the transmitter top cover by releasing the cover latch for IP66 NEMA 7 r...

Page 43: ...Wiring 4 Pull the desired length of input power wires through a cable gland and into transmitter case before wiring connector 5 Wire input power connector for AC or DC power depending on power supply provided Note Dress cables and make sure cable length is not excessive as to impede proper replacement of access cover 6 Insert wires into wire entry holes and secure by tightening wire clamp screws s...

Page 44: ...nsor to Transmitter Page 45 If not go to step 10 NOTICE Power Supply Damage Improper power connections will damage power supply Ensure that all AC or DC power supply connections are properly connected to the appropriate power source 100 250 VAC 50 60 Hz or 9 36 VDC WARNING Electrical Shock Hazard Certain parts inside the device carry dangerous high voltage that may lead to fire electric shock or s...

Page 45: ...l become active and a typical Siemens graphic will appear briefly The screen also identifies the software version of the unit as shown below YHU Software Version x xx xx 13 Press the MENU key and the Main Menu will appear Language selection is not on Version 3 op systems 6HOHFW 0HWHU 7 SH 0HWHU 7 SH XDO 3DWK ORZ 0HWHU DFLOLWLHV DQJXDJH 6LHPHQV XDO 3DWK 3DWK ...

Page 46: ...B4 1 Disconnect power from the unit to the transmitter 2 Open the transmitter top cover by releasing the cover latch 3 Loosen the captive thumbscrew securing the Access Cover and remove Access Cover 4 Using a flat blade screwdriver remove four captive screws securing the I O board Remove board and set it aside 6 0 16 83 6 0 16 83 1 1 11 11 8 11 1387 02 8 7 67 21 2 32 5 87 21 92 7 86 ಯ 9 5 7 1 7 3 ...

Page 47: ...5 Figure 5 3 Single Channel Temperature Sensor Inputs Black Short Terminals 1 and 4 For FUE1010 TB2 is used for another Temperature sensor Orange Ground Terminals 2 and 3 to Terminal 5 Brown To Sensor Red 7ME39600CR 992EC Series Cable Blue Note Alternate color codes for certain 1012EC cables White Orange Green Brown ...

Page 48: ...ue 5 wire at RTD end of cable 3 For single channel use wire TB2 as shown in figure above 4 For dual channel use connect Channel 2 temperature sensor to TB2 5 Replace I O Board and secure with four captive screws paying careful attention to pin alignment 6 Replace Access Cover and finger tighten captive thumbscrew Note TB3 and TB4 are also active analog inputs See wiring table below Pin TB3 Functio...

Page 49: ...DC power supply connections are properly connected to the appropriate power source 100 250 VAC 50 60 Hz or 9 36 VDC 7 Connect power cables to the appropriate power source 90 240 VAC 50 60 Hz or 9 36 VDC Close transmitter top cover 5 3 Navigating the Menu Installation Menu Navigation The Installation Menu Chart is a multi level structure divided into three columns from left to right Level A lists t...

Page 50: ... Left Right Arrows Menu navigation keys move cursor Up Down Arrows Same as Left and Right arrows Scrolls option lists and graphic display screen CLR Erases data or selects list options Numbers 0 9 Use to type numeric data Decimal Point Use for decimal points in numeric data Math Operators 4 function math operations in numeric entry cells F Keys 1 2 and 3 Used to start stop reset Totalizer F4 Cauti...

Page 51: ...XDO QWU 6HOHFW 3LSH 6L H 1 3LSH 2 LQ 3LSH 0DWHULDO 6WHHO DOO 7KLFNQHVV LQHU 0DWHULDO 1RQH LQHDU 7KLFNQHVV Menu Cell Data left hand column Current Selected Measurement Channel Highlighted Menu Cell Site Name Identified Menu Prompt Line Reverse Video Highlighted Data Current Selected Meter Type Menu Cell Data right hand column Figure 5 5 Typical Installation Menu Screen ...

Page 52: ...ENTER to select Press Left Arrow and Up Arrow to return to main menu Select Meter Type 1 Press the MENU key and select the Meter Type 2 Press the Right Arrow and scroll to Dual Path Flow 3 Press ENTER to select The Dual Path Flow menu will appear 6HOHFW 0HWHU 7 SH 0HWHU 7 SH XDO 3DWK ORZ 0HWHU DFLOLWLHV DQJXDJH 6LHPHQV XDO 3DWK 3DWK Create a Site 1 At the Chan Path Setup menu press the Right Arrow...

Page 53: ...R VLWHV 6DYH 5HQDPH 6LWH UHDWH 1DPH 6LWH Insert desired name 8 characters maximum Note To select letters Press Right Arrow to cursor and then press Up Down Arrows to select letters Press ENTER when done 4 Press Left Arrow and return to the Chan Path Setup menu Note After the site configuration procedures that follow are complete the newly created site must be saved again to retain the new site dat...

Page 54: ...able to determine CC129 pipe damping material thickness 3 Pre programmed Pipe Size and relevant pipe parameters will appear in menu cells Press Right Arrow and scroll to desired pipe size Press ENTER Enter dimensions manually if pre programmed dimensions do not match application Note The DN sizes listed in the Select Pipe Size menu option list are referenced to DIN Table 2448 After selecting pipe ...

Page 55: ...of sensor installation Norm Entry Not available at this time Header Inlet Header or pipe manifold upstream of sensor installation Intrusions Not available at this time Selecting Gas Parameters It is recommended to edit the Gas Parameters immediately after creating a site If reliable data is available for gas specific heat ratio gas viscosity sound velocity or gas compressibility factor these setti...

Page 56: ...ard volume output is required from the meter then the entry of an AGA8 compensation table may be needed Refer to the manual for further details on configuring the meter for standard volume compensation Save Rename Site procedure Whenever new site configurations are added to an existing site that site must be saved again to retain the new site changes 1 To save all programmed data to site press Lef...

Page 57: ...ode after analyzing your pipe and liquid data entries However you can install clamp on sensors in the way that best suits your application and the sensor type you have purchased Upstream Sensor Sonic Path Flow Direction Pipe Downstream Sensor Figure 5 6 Reflect Mount Pipe shown from above in 12 o clock position Reflect mount is recommended whenever possible This is the simplest way to mount the se...

Page 58: ...pace is limited Upstream Sensor Downstream Sensor Pipe Sonic path Flow Direction Figure 5 7 Direct Mount Pipe shown from above in 12 o clock position Mounting Supplies The following items will be needed to mount the sensors most are supplied Flat blade screwdriver Mounting Frames or Mounting tracks Tape chalk and a ruler or measuring tape Mounting Straps Spacer Bar Mounting Guide for Direct Mount ...

Page 59: ...oid mounting the sensors on a section of pipe with any external scale Remove all scale rust loose paint etc from the location 4 Do not mount the sensors on a surface aberration pipe seam etc 5 Do not mount sensors from different ultrasonic flow meters on the same pipe Also do not run the sensor cables in common bundles with cables from other instrumentation You can run these cables through a commo...

Page 60: ...to use Direct Mode if your pipe is plastic 3 After receiving the spacing dimensions from the Installation Menu prepare the pipe surface De grease the surface if necessary and remove any grit corrosion rust loose paint etc Use abrasive material provided to provide a clean contact surface for the sensors Note Please note that the instructions show vertical mounting for clarity purposes only Do not i...

Page 61: ... Hi Precision Temperature NEMA w F Conn Agency Approved Pipe Material Note Check to make sure that the sensors are a matched set with the same serial numbers and marked with an A and B e g 19256A and 19256B Note Sensor Model names for Version 3 op systems are as follows 1011H Hi Precision 1011 Universal and 991 Universal Sensor Selection Chart Refer to the Sensor Selection Chart to select the corr...

Page 62: ...e Code Min Max Min Max B1H 2 0 3 0 0 08 0 12 B2H 3 0 4 1 0 12 0 16 B3H 2 7 3 3 0 106 0 128 C1H 4 1 5 8 0 16 0 23 C2H 5 8 8 1 0 23 0 32 D1H 8 1 11 2 0 32 0 44 D2H 11 2 15 7 0 44 0 62 D3H 7 4 9 0 0 293 0 354 D4H 15 7 31 8 0 62 1 25 Typical Sensor Labels 6LHPHQV QGXVWU QF 0DGH LQ 86 3 36 16 UHY 8QLYHUVDO Universal Sensor model number Sensor size Figure 5 10 Universal Sensor Label ...

Page 63: ... following is a typical sensor selection procedure Note The transmitter must be powered up before you can select a sensor model Refer to Transmitter Wiring Page 41 1 Press Left Arrow to return to main menu At Meter Type press the Right Arrow and then ENTER 2 The Channel Setup menu will appear 3 Press the Down Arrow to select install Sensor 4 Press the Right Arrow to Sensor Model Press Right Arrow ...

Page 64: ...HQV XDO 3DWK 6FUROO LVW DQG VHOHFW GHVLUHG 0RGHO 6HQVRU 0RGHO 3 7 6HQVRU 6L H 6HQVRU 0RXQW 0RGH 5HIOHFW 6SDFLQJ 2IIVHW 1RPLQDO 1XPEHU QGH 6SDFLQJ 0HWKRG 6SDFHU DU 1 WQ 9DXH LQ QVWDOO RPSOHWH 1R PSW 3LSH 6HW 07 PDWLF HUR ORZ GMXVW FWXDO HUR QVWDOO 3DWK Select based on type Select based on size After sensor is mounted select Install 7 To select Sensor Size press Right Arrow Scroll to select the sens...

Page 65: ... can be linked together to surround pipe Space Bar Platform Clamping Screw Mounting Strap positioned around Mounting Frame Space Bar Front View Sensor shown in the 9 o clock position on pipe Metal Post Mounting Frame Mounting Strap Adjusting Screw Figure 5 12 Reflect Mount with Mounting Frames and Spacer Bar Note Minimum Ltn 18 mm 0 75 in Ltn Menu Cell This view only menu cell shows the distance i...

Page 66: ...und the pipe Make sure to position it so there is easy access to the Mounting Strap Adjusting Screw 4 At the mounting location place the Mounting Frame Spacer Bar Assembly on the pipe so that it rests on the top of the pipe 5 Engage the end of the Mounting Strap with the Mounting Strap Adjusting Screw 6 Slide strap under the spring clip of one of the Mounting Frames 7 Tighten the Mounting Strap Sc...

Page 67: ...Emitting Surface Sensor Coupling Compound Figure 5 13 Sensor 5 Front View Pipe Spring Clip Not present on some models Mounting Strap Note Optional 2nd Mounting Strap shown Larger pipes over 76cm 30 inches may need an additional support Sensor Clamping Screw Spacer Bar Platform and Clamping Screw Spacer Bar Spacer Bar Reference Hole 7ME39600M Mounting Frame Orientation for Single Beam Sensor at 9 o...

Page 68: ...t of the sensors and allows you to remove and replace either sensor while preserving their exact mounting location For Direct Mode mounting a spacer bar is used to establish the distance between sensors and a spacing guide to locate the sensors at the nine o clock and three o clock positions Should the distance between sensors be beyond the span of a spacer bar a measuring tape can be used The Myl...

Page 69: ...rew Mounting Strap Spring Clip Mounting Strap Adjusting Screw Figure 5 16 Wrap Strap Under Pipe and Attach to Adjusting Screw 7 Slide the mounting strap over it and under the clip if there is one and tighten with a screwdriver While tightening check to ensure that the center of the tapered roller is centered on the pipe 8 Attach the second frame to the spacer bar with an index spacer screw into th...

Page 70: ...mble the spacer bar and the unmounted frame Use the bar as a straight edge and with one edge against the mounted frames tapered roller center and the other crossing the dot you drew draw a line crossing the dot see B above Set the bar aside Trim material from inner edge if necessary Mylar Spacing Guide 8cm 3 inch Overlapping Edge Figure 5 17 Wrapping the Mylar Spacing Guide around the pipe End Vie...

Page 71: ...e overlap edge to overlap mark and draw a line at the fold or halfway point Overlap Edge Spacing Guide Mark or fold exactly at half way point Circumference Figure 5 18 Finding the Halfway Distance 14 Reinstall the spacing guide its left edge abutting the sensors edge mark on the pipe and the overlapping edge in line with the dot now a line on the pipe see C Tape it in this position on the pipe Tak...

Page 72: ...en with a screwdriver While tightening check to ensure that the center of the tapered roller is centered on the pipe 20 Take either sensor and apply a continuous lengthwise 3 mm 1 8 inch bead of coupling compound across the center of the sensor emitting surface 21 Tighten the sensor clamping screws to hold the sensor firmly in place Repeat procedure for the other sensor 22 Slide sensor into a moun...

Page 73: ...he pipe data entries Installing a 1012T Mounting Track in Reflect Mode The Sensor Installation procedures show how the automatic selection of sensors mounting mode and spacing method are established Examine the figure below which illustrates a typical Install Sensor menu screen Note the automatic assignment of mounting track part number plus the designation of the number index 6LHPHQV XDO 3DWK 6 7...

Page 74: ...ing Strap Guide 7ME39600CK Series Cable 992CNF 7ME39600M Series Mounting Track 1012TN 1012TNH 7ME3950 Series Sensor Upstream Ultrasonic Couplant Sensor Clamp Flow direction 7ME3950 Series Sensor Downstream Pipe REF Hole Index Pin Figure 5 20 Reflect Mount with Model 1012TN Mounting Track Side View 3 Place the track rail assembly on the top surface of the pipe at the location where you have determi...

Page 75: ...ack into the position that was just cleaned Insert the index pin into the REF hole 9 Insert the index pin into the reference hole 10 Select a sensor and apply a thin band of couplant compound to the sensor s emitting surface 11 Place the sensor between the track rails slightly behind the pin and under the clamping screw assembly Slide it forward until it butts up firmly against the reference pin 1...

Page 76: ...XS HUR ORZ GMXVW KDQQHO 1RW 6HWXS QVWDOO RPSOHWH 1R Automatic selection of mounting track part number mount mode and number index The combination of two Model 1012TN Mounting Tracks and a spacer guide is the recommended way to mount sensors in the Direct Mode This method ensures that sensors will align exactly 180 from each other and remain spaced the proper distance apart The Direct Mount configu...

Page 77: ...0M Series Mounting Track 1012TN 1012TNH Pipe Figure 5 21 Direct Mount 180 opposed with Mounting Tracks 1 Perform all required menu programming steps up until the point where you respond to the Install Complete prompt 2 Make a note of the reported Number Index displayed in the Install Sensor menu Check to ensure that you have a matched set of sensors They both should have the same serial number but...

Page 78: ... conditioning material provided 4 If this is a horizontal pipe place the track rail assembly against the pipe While holding track place second track on pipe directly underneath 180 and hold together in place 5 Wrap the mounting strap around the pipe and through the strap guide Note For a vertical pipe installation use a tie tape or bungee cord to hold the two tracks in place while mounting 6 Finge...

Page 79: ...8 cm 3 inches Trim to fit if necessary but in order to keep the end square be sure not to trim at the overlapping end Trim material from inner edge if necessary Mylar Spacing Guide 8 cm 3 inches Overlapping Edge Figure 5 22 Wrapping the Mylar Spacing Guide around the pipe End View 2 Remove the spacer guide Measure or fold spacer guide to find its halfway distance Mark a center line and then tape s...

Page 80: ...ks with Spacer Guide edge Mylar Spacer Guide Halfway distance of Spacer Guide Figure 5 24 Track Rail Alignment 4 Loosen the mounting straps enough to allow you to rotate the track assembly until the center of one track aligns with the center line on the Spacer Guide and the center of the other track aligns at the point where the Spacer Guide ends meet The tracks should now be 180 apart Tighten bot...

Page 81: ...cond sensor into the track rail with its cable connector pointing away from the pin Move the sensor until it s stopped by the pin Move sensor clamping screw over the sensor and tighten 5 Using a pencil or chalk mark a generous area around where the sensors contact the pipe 6 Release the tension on the sensors and remove them 7 Loosen the mounting straps and rotate the track assembly on the pipe so...

Page 82: ...perature Sensors Temperature is used to normalize the liquids sonic velocity in order to properly determine interfaces and for density determination Temperature sensors are available in clamp on style or in insert Thermowell style Refer to the table below Both styles incorporate 1000 ohm platinum RTD s for high precision Table 5 5 Temperature Sensors Description Part Number Standard clamp on RTD 7...

Page 83: ...G1010 IP65 NEMA 4X 82 Operating Instructions 01 2013 A5E02951519 AC 7ME39600CR 992EC Series Cable Thermal Couplant Clamp on Temperature Sensor Matched pair required for FUE1010 Pipe Mounting Assembly Figure 5 26 Clamp on Temperature Sensor ...

Page 84: ...l Couplant 7ME39600CR 992EC Series Cable Spring Loaded Sensing Element Threaded Pipe Fitting Pipe Wall Thermowell Figure 5 27 Insert Temperature Sensor Insert sensors are designed to be used in pipes equipped with Thermowells These are spring loaded 1 4 diameter sensors with 1 2 NPT integral connection heads available in several lengths to accommodate a range of pipe sizes Proceed to Commissioning...

Page 85: ... Cable Strain Relief bracket Close top cover 4 Proceed to Commissioning Page 85 83 1 83 1 11 11 8 11 1387 02 8 83 83 1 1 Transmitter Input Module To CH 2 UP Sensor Cables Connected to Transmitter To CH 1 DN Cable Strain Relief Bracket To CH 1 UP To CH 2 DN Channel 2 Channel 1 Figure 5 28 Sensor Cable Connections ...

Page 86: ...ng Note Refer to Programming the Transmitter Page 51 if needed 1 Scroll down to Install Sensor and press Right Arrow 2 Scroll down to Install Complete Press the Right Arrow and select Install Press ENTER The flow meter will go through its drives 6LHPHQV XDO 3DWK 6 7 H QVWDOO DIWHU PRXQWLQJ VHQVRUV QVWDOO 6HQVRU 6HQVRU 0RGHO 3 7 6HQVRU 6L H 6HQVRU 0RXQW 0RGH 5HIOHFW 6SDFLQJ 2IIVHW 1RUPDO 1XPEHU QGH...

Page 87: ...red Vs window and verify a correct sound velocity measurement if known 4 Press the Down Arrow to accept sound velocity value 5 Press the MENU key QVWDOO 3DWK 6HQVRU 0RGHO 3 7 6HQVRU 6L H 6HQVRU 0RXQW 0RGH 5HIOHFW 6SDFLQJ 2IIVHW 1RPLQDO 1XPEHU QGH 6SDFLQJ 0HWKRG 6SDFHU DU 1 WQ 9DOXH LQ QVWDOO RPSOHWH HV HUR ORZ GMXVW FWXDO HUR 6LHPHQV XDO 3DWK 6 7 RQIRUPV QGLFDWHG IORZ WR FWXDO HUR 6DYH 5HQDPH 6LWH...

Page 88: ... FUG1010 Installation Menu Chart Use Left Right Up and Down arrow buttons to navigate the menu between levels and sub menus For example To navigate to Sensor Size 1 Press MENU to return to Level A 2 Press Right Arrow to Level B Dual Path Flow then press ENTER 3 Scroll using Down Arrow to Install Sensor 4 Press Right Arrow to Level D 5 Scroll using Down Arrow to Sensor Size 6 Press ENTER select siz...

Page 89: ...ntry Pipe Config Enter From List Anomaly Diams Numeric Entry ThermExpCoef 1 F Numeric Entry Mod of Elast PSI Numeric Entry Gas Parameters Base Temperature F Numeric Entry Base Pres PSIA Numeric Entry Spec Heat Ratio Numeric Entry Viscosity cP Numeric Entry Fixed MW g mole Numeric Entry Estimated Vs F S Numeric Entry Fixed Pres PSIA Numeric Entry Z Base Numeric Entry Z Actual Numeric Entry AGA8 Com...

Page 90: ... From List Set Alarm Levels Enter From List Calib Flowrate Intrinsic Kc MultiPoint Calib Table 1 Index Variable 1 Enter From List Calib Table 1 New Point Table Active 1 No Yes Clear Table 1 No Yes Calib Table 2 Same as Table 1 Calib Table 3 Same as Table 1 Display Setup Select Data Enter From List Data Display Enter From List Time Base Enter From List StripChart Clear No Yes Logger Setup Logger Mo...

Page 91: ...ger Off Line Wrap No Line Wrap Output Logger Yes No Circular Memory Yes No Est LogTime Left View Only Clear Logger Yes No Memory Control Log Memory Left Yes No Memory Map Yes No Defragment Yes No Analog Out Trim Trim Io1 Operate Trim 4mA Trim Io2 Operate Trim 4mA Trim Vo1 Operate Trim 2V Trim Vo2 Operate Trim 2V Trim Pgen1 Operate Trim 1kHz Trim Pgen2 Operate Trim 1kHz RTD Calibrate RTD1 Factory U...

Page 92: ... 01 2013 A5E02951519 AC 91 Level A Level B Level C Level D see manual Level E Level F System Info Version View Only Reset Data Time View Only mm dd yy hh mm ss Op System P N View Only Checksum View only Code View Only System Time View Only mm dd yy hh mm ss Language Enter From List ...

Page 93: ...Commissioning 6 3 Installation Menus FUG1010 IP65 NEMA 4X 92 Operating Instructions 01 2013 A5E02951519 AC ...

Page 94: ...required for proper flow profile compensation The fixed MW molecular weight allows you to force the flow meter to use a specific molecular weight for well defined gases The fixed Pressure entry allows for a fixed value to be entered when no external pressure analog input is available The flow meter is also capable of providing an AGA8 volume compensation for fixed gas compositions This is accompli...

Page 95: ...ed compressibility factor where pressure temperature and gas composition do not vary significantly AGA8 Comp YES NO If a valid AGA8 table is installed then select YES to activate the AGA8 compensation Std Vol Comp from the Flow Total Units menu must also be selected Base Temp and Base Pres PSIA The base temperature and base pressure represents the conditions to which the reported volumetric flow r...

Page 96: ... if this value is known for your specific application The Reynolds number is computed as indicated 5Q F3 ˮ LG 9I where ρ density at flowing conditions g cc id spool inside dia in Vf Flow velocity ips cP absolute gas viscosity centipoise Fixed MW g mole The flow meter uses the measured gas temperature sonic velocity and specific heat ratio to compute the average specific gravity of the gas being me...

Page 97: ... by the Preferred Units menu cell English or Metric selected in the Meter Facilities menu If Metric units are selected then the units for temperature and pressure will be degrees Celsius and BARA absolute respectively For English units temperature and pressure will be in degrees Fahrenheit and PSIA Z Base The Z Base menu cell allows entry for the compressibility factor at base conditions for a giv...

Page 98: ... operating temperature and pressure however if the measured pressure or temperature falls outside the table limits the flow meter lookup algorithm will extrapolate the Z factor and Density values accordingly Note Table values are installed into the flow meter using a facility providing direct access to many system variables without error handling therefore care should be exercised during the forma...

Page 99: ...t file format shown in the Example 2 table below Note The data strings must conform to the syntax rules listed in the Syntax Rules table below 10 Save the final AGA8 text file in an appropriate directory on your PC 11 Now that the file is properly formatted it can be downloaded to the flow meter using HyperTerminal or other communication software With the RS 232 baud rate set to 9600 or lower conf...

Page 100: ... 0 313 0 323 0 333 0 343 0 353 0 363 0 Table 7 2 Example 1 Density kg m m3 vs Pressure and Temperature 100 250 400 550 700 850 1000 1150 1300 1450 273 5 4641 13 7105 22 4055 31 5813 41 2659 51 4778 62 2197 73 4705 85 1762 97 2428 283 5 2928 13 2438 21 5764 30 3107 39 462 49 0368 59 0296 69 4174 80 1557 91 1746 293 5 1324 12 8109 20 8158 29 1586 37 8464 46 8787 56 2454 65 9241 75 8769 86 0497 303 4...

Page 101: ...452 0 9254 0 9061 0 8874 0 8696 0 8528 0 8372 0 8232 303 0 98 72 0 9689 0 9508 0 9332 0 9161 0 8996 0 8839 0 8692 0 8556 0 8434 313 0 9884 0 972 0 9558 0 9401 0 9249 0 9104 08966 0 8837 0 8718 0 861 323 0 9896 0 9747 0 9603 0 9463 0 9328 0 9199 0 9077 0 8964 0 886 0 8766 333 0 9906 0 9772 0 9643 0 9518 0 9398 0 9284 0 9176 0 9077 0 8986 0 8904 343 0 9915 0 9795 0 9679 0 9567 0 946 0 936 0 9265 0 9...

Page 102: ..._grid 70 4 4612 11 0388 17 7724 24 6582 31 6897 38 8579 46 1506 53 5524 61 045 68 6067 cv dens_grid 80 4 3481 10 7456 17 2785 23 9418 30 729 37 631 44 6363 51 731 58 8988 66 121 cv dens_grid 90 4 2408 10 4686 16 8138 23 2712 29 8337 36 4927 43 2375 50 0554 56 9319 63 8507 cv z_grid 0 0 9825 0 9571 0 9318 0 9066 0 8817 0 8575 0 8341 0 8119 0 7913 0 7729 cv z_grid 10 0 9842 0 9615 0 9389 0 9166 0 89...

Page 103: ... RTD Reynolds Number The flow meter corrects the current flow rate in accordance with this Reynolds number This number is determined from pipe ID current flow rate and gas kinematic viscosity Specific Gravity Actual specific gravity of gas computed as follows molecular weight of gas divided by molecular weight of air Base S G Specific Gravity measured at base temperature Temperature Measured tempe...

Page 104: ...eter uses to report volumetric flow The flow meter uses the computed gas specific gravity to convert volumetric flow to mass flow The default in English Units for gas is Cubic Feet To select a Volumetric or Mass unit 1 Press the MENU key and Meter Type will be highlighted 2 Press the Right Arrow to Dual Path Flow and then press ENTER 3 The Dual Path Flow menu with appear with Chan Path Setup menu ...

Page 105: ...zer Modes Mode Flow Direction Notes POSFLOW positive flow Accumulates flow in positive direction only NEGFLOW negative flow Accumulates flow in reverse direction only NETFLOW positive or negative flow Adds to positive total subtracts from reverse total Note NETFLOW default is best for applications where there may be zero flow for long periods It minimizes false Totalizer register increments due to...

Page 106: ...unction keys via VT100 terminal key emulation Note Si Ware or HyperTerminal should be in the Data Display mode when invoking the function keys referenced in the table below Use the key sequence Ctrl L to display the Data Display mode Communications Setup Connect the flow meter to your PC Refer to Appendix A for communications setup procedures if needed 1 Access Si Ware or if using a PC access Hype...

Page 107: ...izer F1 F2 F3 F4 LAPTOT Totalizer snapshot The LAPTOT command freezes the Totalizer screen display However the flow meter will continue to update its internal registers The flow meter will show the current total when you repeat the F1 3 key sequence When you activate LAPTOT an L precedes the TOTAL symbol i e LTOTAL on the HyperTerminal screen F1 F2 F3 F4 CLEAR Batch Tot register Clears the Batch S...

Page 108: ...lysis of the pipe wall component of the ultrasound signal to quantify any residual mismatch in the hardware Once the AutoZero routine is complete the system memorizes this measured zero offset and subtracts this value from the flow reading Actual Zero The Actual Zero function simply averages the indicated zero flow readings over a user defined time period then stores this average value in memory U...

Page 109: ... again but then press Left Arrow to abort the installation Note The ZeroClr command only resets the memorized zero offset registers not those set when the AutoZero routine is invoked Using Actual Zero Note Flow must be stopped with the line blocked if possible before invoking this function To invoke Actual Zero 1 Access the Zero Flow Adjust option list by pressing Right Arrow 2 Press ENTER A pop u...

Page 110: ...hem to the pipe properly Press ENTER after re installing the sensor 6 The flow meter measures the negative flow rate briefly then beeps and repeats the prompt Reverse Sensors Press ENTER 7 Now remount the sensors for normal operation in their original orientation When remounting sensors couple them to the pipe properly Press ENTER after re installing the sensors This completes the ReversaMatic pro...

Page 111: ...displayed next to the Zero Flow Adjust menu cell 3 Select the ZeroMatic menu cell by pressing Up Down Arrow then press ENTER When the Initial Makeup of ZeroMatic is complete the screen will return to the Install Sensor menu and automatically highlight Operation Adjust which is the next menu cell To disable the ZeroMatic function 1 Select the Install Sensor menu cell from the Dual Path Flow menu 2 ...

Page 112: ...fab is the absolute magnitude of the volumetric flow rate Vfo There are no menu cells provided to span this output Vfab shares the Vfo span entries The Vfab minimum span is always zero The maximum span for Vfab is the largest absolute value of either the min or the max flow rate Vfo entries For example a span between 10 CF M and 30 CF M spans the Vfab output from 0 CF M to 30 CF M Vs Spanned Gas S...

Page 113: ...ut 0 flow rate numeric data for 4mA Press ENTER to store data 6SDQ DWD 6LHPHQV XDO 3DWK 6HW P IORZ UDWH 3 1 3 8 7 0D ORZ 8 7 5 0LQ ORZ 8 7 5 0D ORZ 8 7 5 0LQ ORZ 8 7 5 0D 9V 6 0LQ 9V 6 0D 6 0LQ 6 0D DVH 6 0LQ DVH 6 Input numeric flow data here PGEN Function The PGEN P Unit Volume menu cell entry controls a digital output pulse function and is available in all units with 7ME362 and 7ME363 part numb...

Page 114: ...0 1 2 5 7 3 1B 77 2 5 9 56 2 7 1 9R 7 3 1B 23 1 2 725 5 9 56 2 7 1 9R 77 3 1 6 1 5281 6 7 2 3 1 6 1 5281 72 1 86 5 48 30 17 9 P 120 1 855 17 2168037 21 72 1 86 5 48 30 17 7 3 1B 77 2 25 5 2 7 1 9R 7 3 1B 23 1 2 725 25 5 2 7 1 9R 77 3 1 6 1 5281 6 7 2 3 1 6 1 5281 72 1 86 5 48 30 17 9 P 120 1 855 17 2168037 21 72 1 86 5 48 30 17 Figure 7 1 7ME39400AL03 Main Board I O Wiring Note TB2 9 and TB2 11 ar...

Page 115: ... Unit Volume menu cell and press Right Arrow to activate the numeric entry 6SDQ DWD 6LHPHQV XDO 3DWK QWHU 3 1 3XOVH IDFWRU 3 1 3 8 7 0D ORZ 8 7 5 0LQ ORZ 8 7 5 0D ORZ 8 7 5 0LQ ORZ 8 7 5 0D 9V 6 0LQ 9V 6 0D 6 0LQ 6 0D DVH 6 0LQ DVH 6 Input PGEN pulse factor here 3 Use the numeric keys to enter the desired number of PGEN pulses per unit volume Note Ensure that the number entered will provide suffic...

Page 116: ...nFreq Minimum desired frequency Hz Must be greater than 20 Hz MinFlow Minimum operating flow rate Unit Volume second Note If STD VOL is selected then the unit volume for PGEN will represent Standard Volume not actual volume Forcing the PGEN Output Frequency To test the operation of the flow meter with a Remote Transmitting Unit RTU or other pulse counting device it may be necessary to force the PG...

Page 117: ...0 Analog Out Setup Data Categories Vfo System spanned volumetric mass flow rate Vfo2 Additional spanned volumetric mass flow rate Vfab System spanned and signed absolute flow Vs Spanned gas sonic velocity Valc Received signal amplitude Vtrb Relative degree of gas turbulence Vsg Spanned specific gravity Base S G Spanned S G referenced to user temperature Viscosity Gas viscosity in centistoke units ...

Page 118: ...3DWK 3DWK VVLJQ DWD WR QDORJ 2XWSXWV QDORJ 2XW 6HWXS 5HOD 6HWXS QDORJ QS 6HWXS 3 Press Right Arrow twice to access the Io option list 4 Move the cursor to the desired data function by pressing Up Down Arrow QDORJ 2XW 6HWXS 6LHPHQV XDO 3DWK 3DWK VVLJQ DWD WR WKH WR P RXWSXW R 9IR R 9IR 9R 9IDE 9R 7 3JHQ LQ 3JHQ LQ LQ LQ DVH 6 9LVFRVLW 9V 5 To store selection press ENTER Vo Output Functions The Vo a...

Page 119: ...s for single channel and Dual Path units The DC current input ranges from a zero level of 4mA to a full scale of 20mA The Analog Inp Setup menu cell allows you to enable this port and then span it to any desired scaling For example when using the analog input for pressure the numeric variables might be spanned as follows 4mA 14 7 PSIA and 20mA 1014 7 PSIA Note The flow meter expects absolute press...

Page 120: ...ough to the Datalogger The flow meter recognizes the first analog input variable that is assigned to any given parameter and ignores any subsequent input with the same assignment For example if Iin1 and Iin2 are both assigned to represent pressure PSIA the flow meter will only use the pressure input from Iin1 Setting the Analog Current Input The DC current input port must be enabled first From the...

Page 121: ...to Aux by pressing the Down Arrow and then press ENTER This enables the port to receive an input current The cursor moves to 4 mA LQ 6LHPHQV XDO 3DWK 3DWK VVLJQ QDORJ QSXW 7 SH QSXW X P P 3 To enable numeric entry press the Right Arrow Type a numeric value corresponding to a 4mA input signal 4 To store the data press ENTER This moves the cursor to 20 mA 5 To enable numeric entry press the Right Ar...

Page 122: ...oltage and Pgen trimming will be limited by the 12 bit resolution of the flow meter s D A Convertor DAC 1 From the Meter Facilities menu scroll to the Analog Out Trim menu 2 Press the Right Arrow to access the option list 0HWHU DFLOLWLHV 6LHPHQV XDO 3DWK 3DWK QDORJ 2XWSXW 7ULP 3UHIHUUHG 8QLWV QJOLVK 7DEOH 6HWXSV RJJHU RQWURO 0HPRU RQWURO QDORJ 2XW 7ULP 57 DOLEUDWH ORFN 6HW 56 6HWXS 1RQH DFNOLJKW 2...

Page 123: ...ess the Right Arrow and then press the Down Arrow to move the cursor to Trim 4mA QDORJ 2XW 7ULP 6LHPHQV XDO 3DWK 3DWK 7ULP P RXWSXW 7ULP R 2SHUDWH 7ULP R 7ULP P 7ULP 9R 2SHUDWH 7ULP 9R 2SHUDWH 3 Press ENTER This triggers a 4 00 mA pop up window The ammeter should now be reading 4 00mA 4 If the ammeter reading does not match use the numeric keys to type in the current reading 5 Press ENTER to regis...

Page 124: ...Right Arrow and then press Down Arrow to move the cursor to Trim 2V QDORJ 2XW 7ULP 6LHPHQV XDO 3DWK 3DWK 7ULP 9ROW RXWSXW 7ULP R 2SHUDWH 7ULP R 2SHUDWH 7ULP 9R 2SHUDWH 7ULP 9R 7ULP 9 3 Press ENTER This triggers a 2 00 Volts pop up window The multimeter should now be reading 2 00 Volts 4 If the multimeter reading does not match use the numeric keys to type in the voltage reading 5 Press ENTER to re...

Page 125: ...ow to move the cursor to Trim 1 kHz QDORJ 2XW 7ULP 6LHPHQV XDO 3DWK 3DWK 7ULP WR N RXWSXW 7ULP R 2SHUDWH 7ULP R 2SHUDWH 7ULP 9R 2SHUDWH 7ULP 9R 2SHUDWH 9 3JHQ 2SHUDWH 3JHQ 7ULP N 3 Press ENTER This triggers a 1 kHz pop up window The frequency counter should now read 1 kHz 4 If the frequency counter reading does not match use the numeric keys to type in the frequency counter reading 5 Press ENTER t...

Page 126: ...hours and minutes of logging time remaining For convenience sake the Display Logger command is essentially a duplicate of the menu cell in Logger Setup It sends Logger data to the graphic screen with or without line wrapping The Output Logger command sends data to an external device via the RS 232 serial port The Clear Logger command erases the entire Logger file 1 From the Meter Facilities menu a...

Page 127: ...row 3 To view Logger contents press ENTER 4 To return to Logger Control press MENU Output Logger This menu cell allows you to send the Logger contents to an external device usually a computer or printer via the flow meter s RS 232 Serial I O port This command is effective only after a successful install In addition you have to enable datalogging and select data items in the Logger Setup menu The f...

Page 128: ...menu must be disabled To disable active channels select the Channel Enable menu cell and then No 4 In the Logger Control menu select Circular Memory 5 Press Right Arrow to access the Circular Memory option list 6 Move the cursor to Yes by pressing Up Down Arrow 7 To store selection press ENTER 8 Lastly re enable the channels paths that you disabled earlier to begin logging Est LogTime Left Est Log...

Page 129: ...w which the flow output will be forced to zero You can also select the flow meter response to a continuous Fault condition Damping Control The flow meter provides two different data output filter types Time Average and SmartSlew Time Average recommended integrates the instantaneous flow rate over a selectable time period Use the Time Average function when stability in flow reading is essential A v...

Page 130: ...ired choice by pressing Up Down Arrow 5 To register the new value press ENTER Deadband Control Use the Deadband Control to instruct the flow meter to report zero flow if the flow rate falls below a specified level usually a very low rate It will prevent the possibility of data scatter a natural result of digital computation from causing false Totalizer accumulation during long non flowing periods ...

Page 131: ... Delay menu cell During the Memory duration the flow meter will maintain the last valid flow reading measured before the onset of the fault condition The default Memory Delay is 60 seconds You may select any duration from 3 to 604 800 seconds one week Selecting Memory Mode 1 From the Dual Path Flow menu scroll to the Operation Adjust menu and press Right Arrow 2 Scroll to the Memory Fault Set and ...

Page 132: ...n the model provides four alarm relays Please refer to the Appendix A for wiring details Relays respond to any of the alarm conditions or data functions included on the Relay Option List Table 7 14 Relay Option List Not Used Not Active Power Off Power Off alarm occurs when power fails S S G Specific Gravity value relay trip point S Base S G S G value relay trip point at reference temperature S Hig...

Page 133: ... in fault 2 Spacing Sensor spacing needs adjusting 2 Turbulence Turbulence percentage exceeds alarm setpoint 1 Fault Alarm Loses receive signal all paths in fault 1 Spacing Sensor spacing needs adjusting 1 Turbulence Turbulence percentage exceeds alarm setpoint Note For Multi Path flow meters 1 Path 1 2 Path 2 3 Path 3 4 Path 4 and S represents the system or average channel These characters appear...

Page 134: ...that shows the amount of bytes of data memory left The data memory capacity depends on the number and complexity of the site setups stored in memory and the size of the current Datalogger file The Memory Control menu is located in the Meter Facilities menu Table 7 15 Memory Control Menu Log Memory Left XXXXXXX Memory Map No Yes Defragment No Yes Log Memory Left This view only menu cell shows the m...

Page 135: ... accuracy We recommend that before deciding to perform the calibration check the current RTD reading in the Diagnostics Data Gas Data menu You may find that you do not need to calibrate the sensor In any case make sure that the temperature reading stabilizes before proceeding further The RTD Calibrate menu allows you to perform an external calibration which can be accomplished either by data entry...

Page 136: ...entering its reading Only perform this procedure while the RTD under test is installed and currently measuring temperature To enter the current RTD temperature 1 From the RTD Calibrate menu press Right Arrow to access the RTD option list 2 Press Right Arrow to highlight the RTD you want to calibrate RTD 1 or RTD 2 3 Move the highlight to Factory or User Cal then press ENTER 57 DOLEUDWH 6LHPHQV XDO...

Page 137: ...not assume responsibility for the incorrect design construction or operation of an Ice Bath NOTICE Sensor Damage If RTD sensor makes direct contact with ice during an ice bath calibration procedure the sensor may be damaged and the calibration results will be incorrect Do not allow an RTD sensor to make direct contact with ice during an ice bath calibration procedure To perform a 0 C 32 F calibrat...

Page 138: ... without new data update TURB Turbulence Current turbulence percentage exceeds the alarm set point MEMRY Memory Last valid reading for a selected interval during Fault condition MAKUP Makeup In Process Makeup occurred EMPTY Empty Pipe is empty The displays shown below indicate where the Alarm Codes appear on the screen Press UP or DOWN Arrows to change screen views 2 0 83 6LHPHQV XDO 3DWK 6 7 2 8 ...

Page 139: ...Alarm error and system messages FUG1010 IP65 NEMA 4X 138 Operating Instructions 01 2013 A5E02951519 AC 785 6LHPHQV XDO 3DWK 6 7 2 8 7 0 1 9V 785 0 9IR 727 8 7 9 Alarm Codes ...

Page 140: ...5710 1 800 333 7421 Asia Pacific 86 10 6475 7575 Further information about our technical support is available on the Internet at Technical support http support automation siemens com WW view en 16604318 Service Support on the Internet In addition to our documentation we offer a comprehensive knowledge base online on the Internet at Service and support http www siemens com automation service suppor...

Page 141: ...g number number of devices or spare parts returned reason for the return Declaration of Decontamination Decontamination declaration http pia khe siemens com efiles feldg files Service declaration_of_decontamination_en pdf With this declaration you certify that the returned products spare parts have been carefully cleaned and are free from any residues If the device has been operated together with ...

Page 142: ...h EU directive 2006 66 EC batteries are not to be disposed of using municipal waste disposal services Waste industrial batteries are accepted back by Siemens or by the local Siemens representative Please talk to your local Siemens contact http www siemens com automation service support or follow the return procedures Page 140 of Siemens Flow Instruments ...

Page 143: ...Service and maintenance 9 4 Battery disposal FUG1010 IP65 NEMA 4X 142 Operating Instructions 01 2013 A5E02951519 AC ...

Page 144: ... Yes Note that a channel cannot be enabled until an Install operation is completed Clr Active Memory Response to pressing the F4 key Use the F4 function to restore operation if a severe event e g a violent power surge disrupts system operation Clr Saved Data Clr Saved Data only appears after pressing the Down Arrow in response to Clr Active Memory Answering Yes to Clr Saved Data will erase ALL sav...

Page 145: ...stall Sensor menu spacing parameters Invalid Setup use Direct Mode During the Initial Makeup the system detects invalid sensor spacing erroneous liquid pipe parameters or some other factor that prevents it from completing the Initial Makeup This may be due to one of the following An out of range data entry An invalid condition e g overlapping sensors in Reflect Mode If selecting Direct Mode does n...

Page 146: ...e improper condition immediately press ENTER to resume the installation procedure Otherwise press the Left Arrow to abort the installation and conduct a thorough investigation Detection Fault If it appears that the flow meter cannot complete an Initial Makeup it means that the pipe and or gas conditions do not permit a receive signal that meets the flow detection standards The system will not oper...

Page 147: ...ables This will require you to completely re install the system and repeat all desired default settings custom pipe tables etc The table below shows the sequence of the F4 routine Power On Off F4 Clr Active Memory Clr Saved Data No Yes No Yes Clearing only Active Memory 1 Turn off power if it is currently on Press F4 and keep it pressed while you turn on power The prompt Clr Active Memory No appea...

Page 148: ...peration press MENU to access the installation menu Create a new site setup and complete the installation procedure 7 Re select desired Meter Facilities menu items e g RS 232 setup parameters 10 3 Test Facilities Graph Screen When operating in the transit time mode the Test Facilities Graph Screen is an exceptional diagnostic tool for troubleshooting problem applications or simply determining Rece...

Page 149: ...Press the Right Arrow to enter the Graph menu and scroll to highlight the Yes item in the option list 3 Now press the ENTER key to access the Graph Screen 4 To exit the Graph Screen and return to the main menu press the MENU key once Diagnostic Text Display The text to the upper left hand corner of the screen represents diagnostic items which can be individually turned on or off to reduce unnecess...

Page 150: ...ting the up and down stream receive signals select the Correlated Plot option from the display menu list Return to the graph screen and observe the relative position of the up and down waveforms In a properly correlated receive signal the two images should be nearly superimposed on top of each other even during high flow conditions In the unlikely situation where the two images appear to be offset...

Page 151: ...amp command described above however the two parameters interact in the following manner The MinDamp value must not exceed the MaxDamp value therefore increasing the MinDamp value above the previous MaxDamp value will set both parameters to the same value In most cases it is preferred that both damping parameters be set to the same value however in cases where rapid response to changes in liquid so...

Page 152: ...se Figure 10 2 Setting Digital Damping Factor Setting the Digital Damping Factor to a value HIGHER than the default value of 4 may be necessary in cases where the signal to noise ratio SN is found to be unacceptably low 15 1 but only if the noise is determined to be asynchronous i e not associated with the transmit or flow meter timing circuitry as shown in the signal example above where the basel...

Page 153: ...amping Factor Figure 10 3 Setting the MinDamp Factor The above example shows that increasing the Digital Damping reduces asynchronous noise Setting the Digital Damping factor to a value LOWER than the default value of 4 may be justified in cases where pulsating flow is present such as from a reciprocating pump or for the purpose of diagnosing transient signal behavior A pulsating flow condition th...

Page 154: ...g the or keys will cause the Tn marker to move later or earlier respectively As you adjust the Tn marker both Tn and Vs liquid sound velocity will change accordingly 3 To exit this mode press the 0 key on the keypad Zero Crossover Adjustment Hot Key 4 Observe the small X mark located on the zero crossing line near the middle of the receive signal in the Graph Screen above This X indicates the cent...

Page 155: ...velope which may be causing the Tn detection problem 96 7Q G7 6 61 L6HW Envelope Signal Crossover Marker HiSet Envelope Threshold TN Marker LoSet Envelope Threshold Zero Baseline Figure 10 4 Envelope Threshold Adjustment 1 If it appears that the default placement of the Tn marker is incorrect or unstable it can be adjusted by pressing the 5 key on the keypad to invoke the Hi Set command or by pres...

Page 156: ...Graph Screen Text Display Parameters Screen Text Parameters Menu List Item Description F Flow Measured flow rate in selected flow units VS Vs m s Sound Velocity in meters per second Display Metrics Represents the digital sample position of the receive window Correlated plot Displays the receive waveform in its proper superposition or registration The true delta time will be displayed by NOT select...

Page 157: ...n menu 1 MinDamp Minimum damping exponent control or to increase or decrease 2 MaxDamp Maximum damping exponent control or to increase or decrease 3 TnSet Transit time adjustment use or to move Tn marker 4 ZCOSet Zero Crossover adjustment use or to move crossover marker 5 HiSet Signal envelope threshold level use or to move threshold 6 LoSet Signal envelope threshold level use or to move threshold...

Page 158: ...Initial Makeup To change N count press Right Arrow At equal sign enter numeric value 1 to 9 only Ltn mm in Spacing distance between the sensors It will be in inches or millimeters depending on default units Vf max The flow velocity in selected units corresponding to one whole cycle offset between upstream and downstream receive signals Vs max M S Maximum Vs for current sensor spacing Vs min M S Mi...

Page 159: ...HF parameter if the flow rate is insufficient too low to accurately measure the required correction If the maximum flow rate for the application is relatively low then this correction is not be required If the flow rate is very high and the flow meter is reporting erroneous or unstable flow then the flow meter may already be having trouble resolving the upstream and downstream signals In this even...

Page 160: ...Note Press the Up Down Arrow to select Automatic if desired 2 Use the numerical keys to input the desired correction value Press ENTER to input value I GULYH 1 EXUVW OHQJWK WQ 9I PD 9V PD 0 6 9V PLQ 0 6 PSW 6DPSOHV FOH 0D DPSLQJ 0LQ DPSLQJ 6LWH 6HWXS DWD 6LHPHQV XDO 3DWK GMXVWPHQW 0DQXDO I GULYH 1 EXUVW OHQJWK WQ 9I PD 9V PD 0 6 9V PLQ 0 6 PSW 6DPSOHV FOH 0D DPSLQJ 0LQ DPSLQJ 6LWH 6HWXS DWD 6LHPHQ...

Page 161: ...HPHQV XDO 3DWK Automatic Adjustment Procedure 1 In the Site Setup Data Menu press the Down Arrow and scroll to the HF menu cell Press the Right Arrow and a pop up Manual prompt will appear 2 Press the Up or Down Arrow to select Automatic then press ENTER 3 The current measured correction value is displayed see below 4 Press ENTER again to install this correction value which will now appear next to...

Page 162: ...r information only I GULYH 1 EXUVW OHQJWK WQ 9I PD 9V PD 0 6 9V PLQ 0 6 PSW 6DPSOHV FOH 0D DPSLQJ 0LQ DPSLQJ 6LWH 6HWXS DWD 6LHPHQV XDO 3DWK GMXVWPHQW XWRPDWLF I GULYH 1 EXUVW OHQJWK WQ 9I PD 9V PD 0 6 9V PLQ 0 6 PSW 6DPSOHV FOH 0D DPSLQJ 0LQ DPSLQJ 6LWH 6HWXS DWD 6LHPHQV XDO 3DWK XWRPDWLF 5 If you decide not to use the Automatic selection press any key other than ENTER to abort the operation ...

Page 163: ...itiate the Force Transmit function refer to the Short Burst detection mode example shown below Setting a Force Transmit condition 1 After Install command is invoked and while the flow meter is going through the drive selections press the ALT and MENU keys simultaneously 6LHPHQV XDO 3DWK QVWDOO RPSOHWHG QVWDOO 6HQVRU QVWDOO 3DWK 6HQVRU 0RGHO 3 7 6HQVRU 6L H 6HQVRU 0RXQW 0RGH LUHFW 6SDFLQJ 2IIVHW 0L...

Page 164: ... 6HQVRU 6L H 6HQVRU 0RXQW 0RGH LUHFW 6SDFLQJ 2IIVHW 0LQLPXP 1XPEHU QGH 6SDFLQJ 0HWKRG 6SDFHU DU 73 WQ 9DOXH LQ PSW 3LSH 6HW KDQQHO 1RW 6HWXS HUR ORZ GMXVW KDQQHO 1RW 6HWXS QVWDOO RPSOHWH QVWDOO HWHFWLRQ DXOW 3UHVV 17 3 To exit Force Transmit press the Left Arrow and a Detection Fault prompt will appear see above 4 Press the Left Arrow again and the meter will return to the Install Sensor menu and ...

Page 165: ...Troubleshooting 10 5 Force Transmit FUG1010 IP65 NEMA 4X 164 Operating Instructions 01 2013 A5E02951519 AC ...

Page 166: ...racy is pipe condition and flow profile dependent Calibratable accuracy 0 2 to 0 5 of flow Repeatability 0 05 0 1 of flow of actual volume reading for 1 5 30 m s 5 100 ft s velocities pipe condition dependent Zero Drift 0 0003 m s 0 001 ft s with ZeroMatic path active Data refresh rate 5 Hz Power Supply IP65 NEMA 4X and IP66 NEMA 7 Wall Mount 90 to 240 VAC 50 or 60 Hz 30 VA 9 to 36 VDC 12 Watts Se...

Page 167: ...ratures consult factory Gas Types Natural Gas Processed Gas Liquefied Gas Unit Repair and Excluded Liability All changes and repairs must be done by qualified personnel applicable safety regulations must be followed Please note the following The user is responsible for all changes and repairs made to the device All new components must be provided by Siemens Industry Inc Restrict repair to faulty c...

Page 168: ...es A 2 Ordering In order to ensure that the ordering data you are using is not outdated the latest ordering data is always available on the Internet Catalog process instrumentation http www siemens com processinstrumentation catalogs See also Process instrumentation catalog http www siemens com processinstrumentation catalogs FUG1010 IP65 NEMA 4X Operating Instructions 01 2013 A5E02951519 AC 167 ...

Page 169: ... Wiring 7ME39400AL01 I O Module Refer to manual drawing 1010N 2 7 sheet 2 of 2 These connection diagrams apply to the part numbers listed below Table A 1 Connection Diagrams and Part Numbers 1010N 2 7 Sheet 2 of 2 Drawing FUG1010 7ME361 A or Z J1A standard options 5 5 5 5 3 1 287387 92 7 287387 P 287387 3 56 7 13876 7 7 7 Figure A 1 7ME39400AL01 I O Module ...

Page 170: ...ual outputs under menu control System outputs assignable and scalable to flow related parameters CGND is for cable shield terminations 4 20mA outputs also provide a fault indication by dropping to 2mA if assigned to flow rate and under fault conditions Chassis GND 11 PG1 Frequency Output 1 NEG Total OC 12 PG2 GND NEG Total TTL 0 5000 Hz Frequency output assignable 13 PG3 Frequency Output 2 POS Tot...

Page 171: ...2 Normally Open 6 K2 B Relay 2 Normally Closed 7ME39400AL00 only 7 K2 C Relay 2 Common Relay 2 Alarm or control functions set by CH 3 Alarm or control functions set by CH5 8 K3 A Relay 3 Normally Open 9 K3 B Relay 3 Normally Closed 7ME39400AL00 only Relay 3 Alarm or control functions set by CH 3 10 K3 C Relay 3 Common Alarm or control functions set by CH5 11 GND Digital Return GND DGND 12 K4 A Rel...

Page 172: ...ion 7ME39400AL00 Mercury Relay only available with Normally Open Terminal Block Wiring 7ME39400AL04 Expanded I O Module Refer to manual drawing 1010N 7 7 sheet 2 of 2 These connection diagrams apply to the part numbers listed below Table A 4 Connection Diagrams and Part Numbers 1010N 7 7 Sheet 2 of 2 Drawing FUG1010 7ME361 B or Z J1D where standard options Figure A 2 7ME39400AL04 Expanded I O Modu...

Page 173: ...0 Hz frequency output assignable NEG Total OC 8 Io2 Isolated Return 7 Io2 4 20mA Output 2 6 Io1 Isolated Return 5 Io1 4 20mA Output 1 4 Vo2 Ref Ground 3 Vo2 0 10 Volt Output 2 Vo1 Ref Ground 1 Vo1 0 10 Volt Output Flow meter process variables assigned to individual outputs under menu control System outputs assignable scalable to flow related parameters 4 20mA outputs also provide a fault indicatio...

Page 174: ...lay 2 Normally Open 6 K2 B Relay 2 Normally Closed 7ME39400AL04 only 7 K2 C Relay 2 Common Relay 2 Alarm or control functions set by CH 3 Alarm or control functions set by CH5 8 K3 A Relay 3 Normally Open 9 K3 B Relay 3 Normally Closed 7ME39400AL04 only Relay 3 Alarm or control functions set by CH 3 10 K3 C Relay 3 Common Alarm or control functions set by CH5 11 GND Digital Return GND DGND 12 K4 A...

Page 175: ...2 No Connection 3 No Connection 4 No Connection 5 AUX Io3 Isolated Loop Power Io3 Connect 30V max Loop Supply here 6 AUX Io3 Io3 4 20mA Output Vo1 Data Presented as 4 20mA 7 AUX Io4 Isolated Loop Power Io4 Connect 30V max Loop Supply here 8 AUX Io4 Io4 4 20mA Output Vo2 Data Presented as 4 20mA Note Auxiliary 4 20mA loops are assigned and spanned under menu control of Vo and PGEN outputs RL RL I I...

Page 176: ...7 9 P 120 1 855 17 2168037 21 72 1 86 5 48 30 17 Table A 8 Open Collector User Resistor Recommendations User Supply Voltage Vdc External Resistor Expected Recommended Resistor Wattage Watts Ohms Current Draw mA 5 270 18 5 1 2 9 510 17 6 1 2 12 680 17 6 1 2 18 1000 18 3 4 24 1500 16 1 28 1800 15 5 1 1 4 36 2400 15 1 1 4 Note TB2 9 and TB2 11 are Open Collector Outputs that require external pull up ...

Page 177: ...Terminal Windows 95 98 NT 2000 XP serves as the data entry interface These programs reproduce the menu screens that would appear on the system s graphic screen Once the serial interface is established you can choose to program a graphic display system using a PC and a communications program However note that the serial interface cable is an option Note You can use a DOS based communications progra...

Page 178: ...ich cable is required for your model flow meter from the table below Be sure you have the appropriate cable available for use For those who would prefer to make the cables themselves the required parts except for the RS 232 connector for the FUP1010WP flow meter types should be available at most computer or electronics stores You will find drawings of the terminations for these cables with the ref...

Page 179: ...installed that houses a DB 9 connector for RS 232 communication FUP1010 IP67 Includes all models P DP Termination is made to the RS 232 port DB 9 connector A DB 9 Female connector is needed to mate with the flow meter connector FUP1010 WP Includes all models WP WDP except energy meters Termination is made to the RS 232 port on the connector panel A special cable terminal is required and can be obt...

Page 180: ...s provides a communication program called HyperTerminal which is ideal for interfacing your computer with the flow meter The following typical example explains how to set up HyperTerminal Note Depending upon the Windows applications being used this setup procedure may vary 1 From the Windows desktop left click on the START button 2 Holding down the left mouse button move the highlight up to Progra...

Page 181: ...see a blank terminal screen Next left click File on the top menu bar Drag the highlight down to Properties and then left click 7 Left click the Settings tab Expand the Emulation box by left clicking the Down Arrow on the right hand side Drag the highlight down to VT 100 and then left click to select it as shown below ...

Page 182: ...licking OK on the Save dialog box 10 The next time you want to use HyperTerminal Click on Start Drag to Programs Drag to Accessories Drag to HyperTerminal and click Double click the icon you selected for the connection Note For easier access create a shortcut to the connect icon from your desktop Right click on the icon to open its dialog box Left click on Copy or Create a Short Cut and then move ...

Page 183: ...o the example below 6HOHFW 0HWHU 7 SH 0HWHU 7 SH XDO 3DWK ORZ 0HWHU DFLOLWLHV DQJXDJH 6LHPHQV XDO 3DWK 3DWK Note To facilitate connecting through modems the Menu command times out after three minutes of inactivity To maintain a longer connection type Menu 1000 and press Enter The optional number is the amount in minutes that the connection will be maintained Typing Menu 1000 essentially keeps the ...

Page 184: ...nt to the MENU key is CTRL L Note that the RS 232 interface does not support graphics Therefore when you use HyperTerminal to view the data display screens you will see the same data in alphanumeric form only as shown below You can still use the Up Arrow and Down Arrow to switch between available display screens 6LHPHQV Current active site setup name The 1 indicates that the measurement channel is...

Page 185: ...lay DATALOG D Ctrl D Generate Datalogger report CLR Backspace or DEL Deselect list selection ALT Up Arrow U Ctrl U Logger Display Page Advance chg sign bar shift backslash Change numeric sign Can also type key ENTER Carriage Return Enter Key Digits Digits Numerals zero through 9 Divide by X upper case 8 Multiply by Plus Minus Equals Decimal Point Terminal Mode Menu Commands In addition to Menu the...

Page 186: ... the Line Feed at the end of any text string sent by the flow meter Lf off Turns off the Line Feed at the end of any text string sent by the flow meter Provides a list of available Terminal Mode flow meter commands Transferring information from a 1010 flow meter to the PC With HyperTerminal active 1 Point to Transfers and click 2 Select Capture Text 3 Select desired drive path or directory enter a...

Page 187: ...rt Wizard to select Space Delimiters for importation of the data Site data is downloaded in plain text and can be imported directly into MS Word Reset Procedure for Blind Systems SITRANS F 1010 Blind systems allow you to perform a system reset via the RS 232 interface The following instructions require the flow meter to be connected serially to a PC Note Custom RS 232 settings for baud rate parity...

Page 188: ... character three times The prompt Clr Active Memory appears at the top of the screen Press the Down Arrow Note Note that the prompt switches to Clr Saved Data No 3 Press the Right Arrow and then the Down Arrow to switch the option list to Clr Saved Data Yes 4 Press ENTER to clear all Saved Site Data Datalogger Data user created Pipe Data and Sensor Data 5 To restore operation press MENU to access ...

Page 189: ...vide an accurate and consistent shift across the entire flow range anticipated for the application Kc Factor To obtain the Kc factor compare flow total data taken simultaneously from the flow meter and a reference meter whose accuracy meets the required standard Allow both meters to accumulate flow total data long enough to average out any differences due to flow fluctuation between the two meter ...

Page 190: ...ows the user to select any of a wide variety of system variables flow rate pressure viscosity etc as a pointer into a table of calibration factors up to 32 As the system variable is updated the value of the table s output factors or positive and negative flow is re evaluated and used as a modifier for the current rate register Note that the flow register is still zeroed and Reynolds number compens...

Page 191: ...ever be employed in a real installation three tables are offered for maximum user flexibility Since the tables can be disabled without being destroyed 2 or 3 optimization strategies may be tested by this means in order to determine which approach is most effective A 6 Setting Thermal Coefficient and Modulus of Elasticity Introduction This operating system includes routines that will compensate the...

Page 192: ...icient and modulus of elasticity keep in mind that the numeric entry already includes an exponent multiplier For the Thermal Expansion Coefficient the multiplier is 10 6 and for the Modulus of Elasticity the multiplier is 106 Typical values for each parameter are shown below Pipe Material Thermal Expansion Modulus of Elasticity Mild Carbon Steel 6 20 x 10 6 F 1 11 16 x 10 6 C 1 30 x 106 psi 2 07 x...

Page 193: ...51519 AC Mod of Elast PSI Use this menu cell to set the Modular Elasticity in PSI Entering the Modulus of Elasticity value 1 In the Pipe Data menu scroll down to highlight Mod of Elast PSI 2 To enable numeric entry press Right Arrow 3 Use the number keys to type the Modular Elasticity PSI value 4 To register the data press ENTER ...

Page 194: ...Computer Agency Approved 1010MWX S2 7 Rev A Installation Drawing 1010 Series Multi Channel Flow Computer Agency Approved 1010 443 Rev 05 Connection Diagram for Hazardous Area Use Agency Approved 1010WX S2 Series Flow Computer 1010NS9 7 Rev A Installation Drawing 1010 Series Flow Computer Agency Approved 1010MNS9 7 Rev A Installation Drawing 1010 Series Multi Channel Flow Computer Agency Approved 1...

Page 195: ... Body Transducer 1012F DB 7 Rev B Installation Drawing Dual Path Transducer Set w Mounting Frames 1012MS 8 Rev F Installation Outline Adjustable Mounting Strap 1012TN 7 Rev A Installation Drawing 1010 Series Transducers and Mounting Tracks 1012TNH 7 Rev A Installation Drawing 1010 Series Transducer and Mounting Tracks 991TDS2 7 Rev 03 Installation Drawing 991TD Temperature Sensor Submersible Agenc...

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Page 249: ...1012TN 7 INSTALLATION DRAWING 1010 SERIES TRANSDUCERS AND MOUNTING TRACKS 21614 C ...

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Page 251: ...1012TNH 7 INSTALLATION DRAWING 1010 SERIES TRANSDUCERS AND MOUNTING TRACKS 21614 C ...

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Page 259: ... 18 20 24 30 36 42 48 54 60 72 84 3 80 0 39 3 02 4 80 0 42 3 96 6 90 0 44 6 02 9 05 0 46 8 13 11 10 0 50 10 10 13 20 0 54 12 12 15 30 0 57 14 16 17 40 0 60 16 20 19 50 0 64 18 22 21 60 0 67 20 26 25 80 0 76 24 28 31 74 0 88 29 98 37 96 0 99 35 98 44 20 1 10 42 00 50 50 1 26 47 98 56 66 1 35 53 96 62 80 1 39 60 02 75 34 1 62 72 10 87 54 1 72 84 10 O D Wall I D CLASS B 3 96 0 42 3 12 5 00 0 45 4 10 ...

Page 260: ...0 0 109 9 9 9 9 9 0 113 9 9 9 9 9 0 133 9 9 9 9 9 0 140 9 9 9 9 9 0 145 9 9 9 9 9 0 154 9 9 9 9 9 0 203 9 9 9 9 9 0 216 9 9 9 9 9 0 226 9 9 9 9 9 0 237 9 9 9 9 9 0 258 9 9 9 9 9 0 280 9 9 9 9 9 0 322 9 9 9 9 9 0 365 9 9 9 9 9 0 406 0 438 500 0 562 0 593 0 687 0 250 0 250 0 250 0 312 0 312 0 312 0 375 9 9 9 9 9 0 375 9 9 9 9 9 0 375 9 9 9 9 9 500 500 500 500 500 500 500 1 1 4 2 3 3 1 2 5 8 10 12 14...

Page 261: ... you can move the asterisk with the Up or Down Arrows to a new selection then press ENTER to select the item CLR Clear Key Use the CLR key to erase a numeric value or clear a selection from a multiple select option list Cursor This refers to the highlighted text and the arrow cursor that you move via the arrow direction when navigating through menus or menu cells Data Entry Refers to data entered ...

Page 262: ...e the flow meter recovers its Initial Makeup parameters after a fault condition interrupts operation Installation Menu The flow meter s overall menu structure It allows you to define all aspects of operation for the flow meter Interface m s Refers to an alarm function that declares the passage of a liquid or gas interface by a comparison analysis of the relative sonic velocities of the two liquids...

Page 263: ...based on the estimated sonic velocity measurement This Index can not be overridden by installer Numeric Data Refers to a value entered into a menu cell An example would be the pipe outer diameter Numeric Entry Refers to a number you type into menu cell that stores numeric data Numeric Keys Use the Numeric keys to type a numeric value where appropriate Op Sys ROM The Read Only Memory that stores th...

Page 264: ...ction of parameters used by the flow meter to service a specific site or location The flow meter allows you to store several independent Site Setups Site Storage Memory Section of RAM allocated for permanent data storage This memory segment stores inactive site setups including a backup of active site The flow meter s Site Setup storage capacity depends on the dynamic memory allocation as dictated...

Page 265: ... offset assigned by the flow meter This can be overridden by the installer TOTCNT A Totalizer pulse count function used for Batching or Sampling Transducer Also known as sensor Vaer The flow meter s aeration percent output Vps The sonic propagation velocity of a pipe Vs The sonic velocity of a liquid or gas ...

Page 266: ...Glossary FUG1010 IP65 NEMA 4X 200 Operating Instructions 01 2013 A5E02951519 AC ...

Page 267: ...ular Memory 127 Clear Logger data 127 Control menu 125 Display screen setup 126 Est LogTime Left 127 RS 232 output 126 Decontamination 140 Device inspection 9 Digital Damping Control Hot Key 1 and 2 149 F F4 Reset 146 Clearing Active Memory 146 Clearing All Saved Memory 146 Features 23 Flow Calibration Factor 34 Flow Meter Types 29 Flow Profile Compensation 27 Flow Rate Calibration Methods 187 Cal...

Page 268: ...12 Pipe Class Selecting 53 Pipe Configuration Selecting 53 Pipe Mounting 37 Power Wiring the transmitter 41 Preliminary Procedures Reflect and Direct Sensor Mounting 56 Pressure Safety instructions 35 R Relays 131 Resistive Temperature Device Calibration 134 Ice Bath Calibration 136 Return procedures 140 RS 232 Serial Port Connections 176 Interface Cable 177 RS 232 Setup 105 S Safety Sensor instal...

Page 269: ...efficient 191 Time Average 128 Totalizer Mode Controls 105 Totalizer Modes 104 Troubleshooting 143 Typical Applications 25 Typical Industries Serviced 26 U Using 1012T Sensor Mounting Tracks 72 W Wall Mounting 37 Warning symbols 12 Wide Beam Transmission 33 Wiring Expanded I O Module 172 I O Module 168 Wiring Temperature Sensor to the Analog Input Module 45 Z Zero Flow Compensation Methods 107 Act...

Page 270: ...Index FUG1010 IP65 NEMA 4X 204 Operating Instructions 01 2013 A5E02951519 AC ...

Page 271: ...a r es u b j e c t t oc h a n g ew i t h o u t n o t i c e L I MI T E DWA R R A N T Y S e l l e r S e l l e r w a r r a n t st h a t t h eG o o d sma n u f a c t u r e db yS e l l e r w i l l b ef r e ef r o m d e f e c t si nma t e r i a l so r w o r k ma n s h i pu n d e r n o r ma l u s ea n ds e r v i c e a n dt h a t t h eS o f t w a r ew i l l e x e c u t et h ep r o g r a mmi n gi n s t r u...

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