SICK OD5000 Series Operating Instructions Manual Download

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5.2

Facilities for connecting

Figure 11: Facilities for connecting

OD5000

Sensor head extension cable (e.g., DSC-1208-G02MA, part number 6064004)

Y-distribution

Cable with open ends (e.g., DOL-1204-G02MAC, part number 2088079)

Ethernet cable (e.g., SSL-2J04-G02ME, part number 6034414)

M12 AOD1 connection cable, 4-pin on M8, 4-pin (e.g., DSL-2804-G02MC, part num‐
ber 6039180)

AOD1

PLC

Switch

We do not recommend using a standard cable. This connection cable is designed as a twisted pair.

MOUNTING

8021391//2017-10-06 | SICK

O P E R A T I N G I N S T R U C T I O N S | OD5000

Subject to change without notice

Summary of Contents for OD5000 Series

Page 1: ...O P E R A T I N G I N S T R U C T I O N S OD5000 Displacement measurement sensor...

Page 2: ...sible within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The tr...

Page 3: ...t spot size 14 3 3 Product identification 15 4 Transport and storage 17 4 1 Transport 17 4 2 Unpacking 17 4 3 Transport inspection 17 4 4 Storage 17 5 Mounting 18 5 1 Scope of delivery 18 5 2 Faciliti...

Page 4: ...7 3 Setting the switch on delay On Delay 43 7 3 7 4 Setting the switch off delay Off Delay 43 7 3 7 5 Setting the calibration 44 7 3 7 6 Setting One shot 45 7 3 8 I O settings input MF 46 7 3 8 1 Set...

Page 5: ...F input 62 7 4 5 Device settings 62 7 4 6 Communication 63 7 4 7 Saving data 63 7 4 8 Info 64 7 4 9 Determining measured values using time specifications 64 7 4 10 Obtaining data continuously 64 7 4 1...

Page 6: ...mended accessories 75 13 Annex 76 13 1 EU declaration of conformity Certificates 76 13 2 Licenses 76 13 2 1 76 CONTENTS 6 O P E R A T I N G I N S T R U C T I O N S OD5000 8021391 2017 10 06 SICK Subje...

Page 7: ...s document are labeled with symbols The warnings are introduced by signal words that indicate the extent of the danger These warnings must be observed at all times and care must be taken to avoid acci...

Page 8: ...AG is at your own risk WARNING Danger due to improper use Any improper use can result in dangerous situations Therefore observe the following information Device should be used only in accordance with...

Page 9: ...t meet the specifications of the BGV A3 Work Safety Regu lations e g Master Electrician Other relevant regulations applicable in other countries must be observed The following qualifications are requi...

Page 10: ...uipotential bonding currents which may in turn lead to dangerous voltages on metallic surfaces such as the housing Electrical voltage can cause severe injury or death b Work on electrical systems must...

Page 11: ...laser corresponds to laser class 1 based on IEC 60825 1 2007 second edition and IEC 60825 1 2014 third edition The housing is labeled with a warning sign SAFETY INFORMATION 2 8021391 2017 10 06 SICK O...

Page 12: ...ected onto the measuring object The light reflected is captured by a light sensitive receiver at a specific angle Based on the angle between the send and receive direction the position of the object i...

Page 13: ...7 Plug connector M12 8 pin OD5000 C150xxx 2 4 3 0 17 6 5 0 2 6 29 1 14 15 0 59 13 150 5 91 40 75 2 95 66 6 2 62 4 2 0 17 4 2 0 17 69 6 2 74 78 3 07 5 0 0 1 9 6 9 61 2 40 2 3 4 5 6 7 1 Figure 3 Setup...

Page 14: ...120 m 0 65 2 56 85 3 35 105 4 13 120 m 70 m Distance mm Figure 5 Typical light spot size of OD5000 C85T20 OD5000 C85W20 120 m 0 65 85 105 120 m 70 m Distance mm 1500 m 2500 m 2000 m Figure 6 Typical l...

Page 15: ...0 m 300 m Distance mm 0 10 150 195 4000 m 2000 m 6000 m Figure 8 Typical light spot size of OD5000 C150W40 3 3 Product identification Type label The following information can be read from the type lab...

Page 16: ...address 5 Version number 6 EFUP information for China 7 RCM mark of compliance 8 Place of manufacture 9 EU conformity mark Bar code US and Canada conformity marks 3 PRODUCT DESCRIPTION 16 O P E R A T...

Page 17: ...ve occurred in transit In the case of transit damage that is visible externally proceed as follows Do not accept the delivery or only do so conditionally Note the scope of damage on the transport docu...

Page 18: ...Y distribution 4 2 x screws each M4 x 50 mm 5 2 x M4 nuts and 2 x washers 6 Safety notes Optional Accessories Supplied documentation Safety notes NOTE All available documentation can be found online a...

Page 19: ...04 G02MAC part number 2088079 5 Ethernet cable e g SSL 2J04 G02ME part number 6034414 6 M12 AOD1 connection cable 4 pin on M8 4 pin e g DSL 2804 G02MC part num ber 6039180 7 AOD1 8 PC 9 PLC Switch 1 W...

Page 20: ...4 Mounting device 1 Mount the displacement measurement sensor using the designated fixing holes see Setup and dimensions page 12 2 Make the electrical connection Attach and tighten a voltage free cab...

Page 21: ...device must be mounted so that it is slightly tilted In doing so the slanted edge of the housing must be positioned so that it is perpendicular to the measuring object In this mounting variation only...

Page 22: ...terial or colors With rotating surfaces m X Figure 17 Mounting with rotating surfaces With holes or recesses m X Figure 18 Mounting with holes or recesses 5 MOUNTING 22 O P E R A T I N G I N S T R U C...

Page 23: ...Mounting on the wall m X Figure 19 Mounting on the wall MOUNTING 5 8021391 2017 10 06 SICK O P E R A T I N G I N S T R U C T I O N S OD5000 23 Subject to change without notice...

Page 24: ...ect electrical connections when the power is off 6 2 Wiring notes NOTICE Faults due to incorrect wiring Incorrect wiring may result in operational faults Follow the wiring notes precisely NOTE Preasse...

Page 25: ...RxD Network interface 3 TxD Network interface 4 RxD Network interface 5 NC Not connected Shield 1 7 2 6 3 4 5 8 Figure 23 Female connector M12 8 pin A coded Connection 3 to the Y distribution Table 4...

Page 26: ...r RJ45 Table 6 Pin assignment on male connector RJ45 Pin Signal Function 1 TxD Network interface 2 TxD Network interface 3 RxD Network interface 4 NC Not connected 5 NC Not connected 6 RxD Network int...

Page 27: ...ts must be connected to the device with safety extra low voltage SELV or PELV 1 Ensure that the voltage supply is not connected 2 Observe the wiring instructions see Wiring notes page 24 3 Connect the...

Page 28: ...indicators 7 2 1 Indicator lights 12 3 Figure 27 OD5000 control panel 1 Communication LED link 2 Status LED power 3 Cover screw for reset pushbutton Table 8 Meaning of the indicator lights Indicator...

Page 29: ...rve the maximum torque of 0 08 Nm 20 The IP67 enclosure rating is only ensured with a proper screw connection and intact sealing ring 7 3 Operation via web browser SOPASair 7 3 1 Determining the devic...

Page 30: ...service personnel at SICK AG see Expert page 53 NOTE After logging in the pencil button may need to be clicked to allow editing 7 3 3 Overview of SOPASair Figure 29 Overview of SOPASair The following...

Page 31: ...any time using the Measured val ues button in the bar at the top of the screen The color corresponds to the respective channel The display of the individual channels can be activated and deactivated u...

Page 32: ...data page 72 7 3 5 2 Determining the measurement type This function determines which measurement is used via the respective channel Table 10 Adjustments for the measurement type Setting Meaning Distan...

Page 33: ...nt depending on the measuring object NOTE If the sampling duration is set to the shortest time of 12 5 s then the measuring range is reduced Select the required range near medium far via the configura...

Page 34: ...le with the SOPASair configuration software In Anti interference mode the measurement results from several sensor heads are recorded one after the other This increases the measurement time to double t...

Page 35: ...depending on the Measuring direction setting 5 Side far from the sensor head depending on the Measuring direction setting 6 Reflected light intensity During the measurement light can be reflected fro...

Page 36: ...measurement value filter The measurement value filters optimize the signal diagram in order to simplify the eval uation by the control system e g for regulation tasks You can select from the follow in...

Page 37: ...ilter sorts the measured values according to their size and selects the middle value from a sequence This filter is suitable for excluding individual outliers from the calculation of an average value...

Page 38: ...t result is output in an unedited format and the Hold Input is ignored ON OFF 1 2 Figure 37 Hold function off 1 Measured value 2 Hold function Peak The highest value within the detection period is out...

Page 39: ...d within the detection period is output ON OFF 1 2 3 4 Figure 40 Sample Hold hold function 1 Measured value 2 Hold function 3 Internal measured value 4 Measured value of the Sample Hold hold function...

Page 40: ...OFF 1 2 3 4 Figure 42 Auto Bottom hold function 1 Measured value 2 Hold function 3 Measured value of the Auto Bottom hold function 4 Internal measured value Peak to Peak The value is maintained from...

Page 41: ...setting is selected for Input terminal under Communication the user defined value is automatically adjusted to the following value 209 7152 mm This value must not be modified Error suppression time W...

Page 42: ...the 85 mm variant or 4 0 mm for the 150 mm variant Values 2 000 00 mm are permissible for the lower limit the default value is 2 0 mm for the 85 mm variant or 4 0 mm for the 150 mm variant 7 3 7 2 Set...

Page 43: ...OFF Figure 46 On Delay 1 Measured value 2 Shorter than the defined time period 3 The measured value is of equal size or greater than the threshold Output switches to OFF 4 The measured value is below...

Page 44: ...for a deviation caused by a tilted installation distance measuring the thickness of glass so that refraction may be taken into account In a distance measurement both values must usually be adjusted Wi...

Page 45: ...nown reference thickness in front of the sensor 2 Enter the reference thickness in the Reference thickness field 3 Click on the Teach in button The sensor calculates the suitable span value and applie...

Page 46: ...nput Hold function ON reset Used as hold input reset input when the hold function is activated For Peak Hold Bottom Sample Hold Hold input For Auto Peak Hold Auto Bottom Hold Reset input Start process...

Page 47: ...the device to factory settings Selecting this function resets all device settings to their factory settings This does not include network settings e g IP addresses A subsequent device restart power r...

Page 48: ...3 10 1 Communication settings Input settings This is where the MF access is assigned a function The possible selection includes External Input The MF access is used for the selected switching functio...

Page 49: ...0 Standard gateway The standard gateway of the device is defined in this field The default value is 0 0 0 0 Accurate time synchronization A device of the OD series is defined as a time server in this...

Page 50: ...can select whether the measured values in the csv file use a period or a comma as a decimal separator In the Column delimiter field the user can select whether the data columns in the csv file are sep...

Page 51: ...ments are possible Alarm On edge Memory function starts as soon as measurements are not possi ble Upper threshold Memory function starts when measured values exceed the thresh old Lower threshold Memo...

Page 52: ...he file name of the measurement the measure ment file can be downloaded in CSV format values separated by commas By clicking in the rows of the corresponding measurement outside of the link the meas u...

Page 53: ...ted 7 3 14 2 Selecting the display mode The user can choose between different display modes for the configuration interface These provide an optimized display which is suitable for the end device Phon...

Page 54: ...se 0xB01E 30 characters for user defined application tag Writing Table 25 Write request 0x40 0x02 Command 2 bytes 0nnn data length Writing data nnn bytes Table 26 Write response 0xC0 0x00 The data len...

Page 55: ...D output sta tus 1 R 0x01F4 Sensor status 2 Explanation of the bits relating to 1 Table 28 Explanation of the bits relating to 1 Bit Comments 32 not used 16 not used 15 not used 14 not used 13 not use...

Page 56: ...Channel A GO output 9 Channel A LO output 8 not used 7 not used 6 Channel A hold ON 5 Channel A zero set ON 4 not used 3 ON if measurement not possible for channel 1 2 Channel A control input output...

Page 57: ...tection dura tion is selected R W 0x0C48 Order of sampling 0x00 Near 0x01 Far R 0x0400 Waveform 3 1024 bytes R 0x0D14 Peak position 1 in wave form 4 R 0x0D18 Peak position 2 in wave form 4 R 0x0D1C Pe...

Page 58: ...the light intensity of each pixel of the receiver 4 Explanation of the returned value peak position in the waveform The returned value represents the number of pixels of the receiver upper 2 bytes an...

Page 59: ...the cal culated offset 7 4 3 2 Making the settings for channels A D Table 32 Command list for the settings for channels A D Access Command Name Parameter Com ments Channel A Channel B Channel C Chann...

Page 60: ...cted R W 0x026C 0x02EC 0x036C 0x03EC Number of measure ments to be restored after alarm Range 0 1 00000 7 4 4 I O settings 7 4 4 1 Configuring channels A D Table 33 Command list for channels A D Acces...

Page 61: ...chan nel may be reset R W 0x0224 0x02A4 0x0324 0x03A4 Calibration range Range 10 000 000 Unit Applied factor multiplied by 1 000 00 0 e g factor 1 1 000 00 0 R W 0x0228 0x02A8 0x0328 0x03A8 Calibrati...

Page 62: ...ut R W 0x0CB0 MF usage 0x00 External input 0x01 AOD1 inter face 7 4 5 Device settings Table 35 Command list for device settings Access Command Name Parameter Comments R W 0x0C40 Switching on laser 0x0...

Page 63: ...D5000 acti vates the DHCP mode and obtains its IP address subnet mask and gateway from a DHCP server 7 4 7 Saving data Table 37 Command list for memory settings Access Command Name Parameter Comments...

Page 64: ...ociated time specifications are also required for some operations Using the following command the device supplies the measured values together with a time stamp and then outputs this information Table...

Page 65: ...is set with a byte array e g IP address 192 168 0 01 write parameter is 0xC0 A8 00 0A The data format of the push data transmission is defined as follows Table 42 Meaning of the bytes Byte no Length M...

Page 66: ...592 366 ns 7 B7 8 EA 9 6E 10 00 Measurement counter 3810558 11 3A 12 24 13 FE 14 00 Channel A first value 15 262 800 nm 15 E8 16 E4 17 50 18 FF Channel B first value 5 243 400 nm 19 AF 20 FD 21 F8 22...

Page 67: ...available again or for the dura tion of the specified error suppression time Substitute value in the event of an error If no measurement is possible the speci fied replacement value is displayed and h...

Page 68: ...on the place of use ambient conditions or operational regulations Recommended At least every 6 months Specialist 8 2 Cleaning NOTICE Equipment damage due to improper cleaning Improper cleaning may re...

Page 69: ...s In addition to measurement errors the device can also detect and display other errors These are output by Sopas ET IO Link or via the software user interface Error memory The device has an error mem...

Page 70: ...nt Information about the firmware version Information about the hardware Information about operating hours This information can be accessed via SOPAS AIR 9 4 Returns b Do not dispatch devices to the S...

Page 71: ...country specific waste disposal regu lations Do not dispose of the product along with household waste NOTICE Danger to the environment due to improper disposal of the device Disposing of devices impro...

Page 72: ...10 mm Linearity near side 6 m 6 m Linearity far side 6 m 6 m General details Repeatability1 0 1 m 0 2 m Response time Measuring frequency 12 5 s2 25 s 50 s 100 s 200 s 500 s 1 ms Auto Light sender La...

Page 73: ...ent light immun ity Artificial light 3 000 lx 2 Sunlight 10 000 lx Vibration resistance EN 60068 2 6 EN 60068 2 64 Shock resistance EN 60068 2 27 1 At UV 24 V 2 With constant object movement in the me...

Page 74: ...50 3 1 2 150 5905 51 100 3937 00 50 1968 50 0 50 1968 50 100 3937 00 150 5905 51 Linearity m in Measured position mm inch 40 1 57 30 1 18 20 0 79 10 0 39 10 0 39 20 0 79 30 1 18 0 40 1 57 1 Rubber bla...

Page 75: ...208 G0M 6064008 Y distribution extension cable DSC 1208 G02MA 2 m 6064004 DSC 1208 G05MA 5 m 6064005 DSC 1208 G10MA 10 m 6064006 DSC 1208 G30MA 30 m 6064007 Supply cable DOL 1204 G02MAC 2088079 Ethern...

Page 76: ...icense LGPL the MIT license zLib license and the licenses derived from the BSD license This program is provided for general use but WITHOUT ANY WARRANTY OF ANY KIND This warranty disclaimer also exten...

Page 77: ...ANNEX 13 8021391 2017 10 06 SICK O P E R A T I N G I N S T R U C T I O N S OD5000 77 Subject to change without notice...

Page 78: ...Mexico Phone 52 472 748 9451 E Mail mario garcia sick com Netherlands Phone 31 30 2044 000 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Pho...

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