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User’s guide

HRP/D

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45

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HS

Annex

DIAGRAM TIMER UNIT

C

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Summary of Contents for HRP/D

Page 1: ...User s Guide English Plastic bending machine HRP D...

Page 2: ...tic bending machine HRP D 2002 SHANNON BV All rights reserved No part of this User s Guide may be photocopied altered or translated without prior written consent Information contained in this User s G...

Page 3: ...ompressed air 13 6 3 Connecting power cable 13 6 4 Connecting foot switch 13 7 Operation 14 7 1 Preparation 14 7 2 Switching on control units 14 7 3 Switching on top frame 14 7 4 Switching on heating...

Page 4: ...4 2 Emptying 32 11 Trouble shooting 33 12 Installation and removal of units 34 12 1Safety measures 34 12 2 Control unit 34 12 2 1 Removal 34 12 2 2 Installation 35 12 3 Timer switch unit 36 12 4 Main...

Page 5: ...User s guide HRP D 4 HS Equipment 51 H Service and warranty 53...

Page 6: ...ng and using the machine We want to keep in contact and to know how you find the HRP D We are always willing to advise on the use of the machine and its accessories SHANNON BV Turfschipper 11 13 2292...

Page 7: ...frame is switched on independently of the control units and is controlled by an adjustable timer The working surface is made of scratch resistant solid core material with which the space between the z...

Page 8: ...Pneumatic air Unlubricated clean dry air maximum 8 bar minimum 3 5 bar working pressure 6 bar coupling Festo quick action coupling air consumption 21 6 Nl per cycle at 6 Bar diagram see Annex E Mechan...

Page 9: ...use burns Allow hot parts to cool sufficiently at least 10 minutes before touching them Never touch the filaments or the reflectors when the machine is in operation Always wear close fitting clothing...

Page 10: ...ily out of use always remove the foot switch and keep it in a safe place Before use always check that all the pressure bars and heating elements in the top frame are firmly attached Only switch on tho...

Page 11: ...ed and the top frame lifts up see also 5 2 Only use the emergency stop buttons in the following situations Risk of trapped limbs Defects in the timer so the machine fails to open after the pre set tim...

Page 12: ...ng element Pressure bar Emergency top switch Stop Gradation Emergency stop button Foot switch Switch unit Timer unit Control unit Pressure regulator Bearing block Lower heating element Working surface...

Page 13: ...ombined unit for operation of the top frame G and H operating the buzzer I and J and setting the cycle time K When the foot or push button H switch is operated the machine closes The counter begins to...

Page 14: ...5 4 CONTROL UNITS The control unit contains an electronic control with which the temperature of a filament is set L Switch on off green lamp M Temperature adjustment N Connection to filaments O Connec...

Page 15: ...ments and pressure bars in the top frame are firmly attached 2 Check the air pressure in your system max 8 bar 3 Close the reducing valve on the air unit turn to the left Unlock if necessary pull out...

Page 16: ...position 8 Turn on the main switch A position I The red lamp in switch C will light The yellow lamp in switch E will light If switch F is set to Hand Operation the yellow lamp in switch H will light...

Page 17: ...decrease the value down to 00 keeping this pressed in will make the value cycle much faster 4 Press both buttons at the same time to go directly to 00 Doing this also resets the machine 7 6 TROUBLE SH...

Page 18: ...me The timer K is returned to 0 7 9 SET AIR PRESSURE Control the pressure in the system with reducing valve M which can be found on the water separator see 10 4 page 30 The air pressure is set by the...

Page 19: ...ote these times are an indication and are not absolute Feeding system 1 Press the left green button 2 so that it lights up The control system of the feeding system is now activated 2 There are three n...

Page 20: ...ing the pusher beneath the stack of plates The system has to be tuned in such a way that if the pusher comes from underneath the stack of plates it has to begin pushing immediately 7 The feeding syste...

Page 21: ...ating elements one at a time Switch L 4 Switch off the control units and top frame Switches C and E page 11 5 Clear the working surface 6 Allow the heating elements to cool for at least 10 minutes 8 2...

Page 22: ...and the supporting prongs This prevents the notched nuts in the aluminium X profiles from binding 5 Hand tighten the socket head screws starting in the supporting prongs and then in the centre 6 Posit...

Page 23: ...o the desired position Move the support bar parallel to the front of the top frame so that you position the top filament above the bottom one 4 Tighten the support bar clamps again 5 Switch on the mac...

Page 24: ...closed for long enough to adjust the filament height 3 Place a test piece of the plastic to be processed on the working surface 4 Lower the top frame switch H page 11 5 Adjust the height of the filame...

Page 25: ...rn 2 Slide the stop into the desired position Hold the guide parallel to the front of the machine This stops the clamping blocks from binding 3 Tighten the handles Always ensure that the stop is place...

Page 26: ...nector See section 6 5 Switch off the heating elements one at a time switch L page 12 6 Switch off the control units and the top frame switches C and E page 11 7 Check that the heating elements and pr...

Page 27: ...t and right by undoing the socket head screws Use socket screw key no 5 9 2 2 Installation replacement When replacing a heating element with a different type first change the supporting prongs 1 Place...

Page 28: ...ide and then in the centre 5 Connect the wires to the terminals on either side of the machine Insert the forked tongue under the rotary knob and tighten the knob firmly by hand Always use terminals of...

Page 29: ...here is approximately 20 cm clearance For positioning see Section 8 3 Remove the wires from the terminals only at the heating elements Never use pliers This could damage the terminals 4 Loosen the soc...

Page 30: ...e bar diagonally in the top frame and then slide it straight 4 Position the heating element or the pressure bar and tighten the support bar clamps Use socket screw key no 6 5 Connect the wires to the...

Page 31: ...3 Disconnect the compressed air 4 Remove the plug from the socket 10 2 LUBRICATION POINTS The following points should be lubricated with a drop of oil or grease once a year 10 2 1 Cylinder bearing bot...

Page 32: ...w away loose dirt and brush them clean 10 4 WATER SEPARATOR Check if there is water in the water separator and remove it if necessary 10 4 1 Checking 1 Remove a number of solid core strips from the fr...

Page 33: ...e connectors to make room as explained in section 12 3 These are not interchangeable and so they cannot be put in the wrong socket Before performing this action make sure the main power switch is off...

Page 34: ...p E is on 7 3 Control units do not turn on Control units are not connected switch B Red lamp C is on 7 2 The switch L of the control unit is on but the Connection between control unit and distributing...

Page 35: ...ch switch A 5 Remove the plug from the socket 6 Check that the heating elements and pressure bars in the top frame are firmly attached 7 Allow the heating elements to cool for at least 10 minutes 12 2...

Page 36: ...e distribution block Attention These plugs are secured Bend the safety clip up slightly in order to remove it If necessary first remove the plugs above it 5 Unscrew the two socket head screws The scre...

Page 37: ...by turning the ring one turn to the left and pulling out the plug The small line on the ring is then lined up with the screw 3 The bottom plug on the timer unit can be removed by pressing in the smal...

Page 38: ...d Main switch box see 12 3 part 3 5 5 Undo the flat black plugs from their dividing blocks Use a screwdriver to lift up the clip and remove the flat plug 6 Remove the flat lid from the unit 7 Unscrew...

Page 39: ...op frame are firmly attached 6 Allow the heating elements to cool for at least 10 minutes 13 2 TENSIONING 1 Turn the filament to the lowest position Only bottom heating 2 Hold the end of the wire on t...

Page 40: ...the spring out of the pin block 4 Slide the spring off the expanding pin 5 Unscrew the expanding pin from the connection screw incl connection wire 6 Remove filament from the expanding pin and the wir...

Page 41: ...en the socket head screw Use socket screw key no 2 13 Switch on the machine and the control unit corresponding to the replaced filament switch A L Then turn the temperature regulator knob T to the hig...

Page 42: ...Switch off the main switch switch A 4 Remove plug from socket 5 Allow the heating elements to cool for at least 10 minutes 14 2 CONTROL UNIT FUSE 1 Remove a number of solid core strips at the front of...

Page 43: ...witch box is now visible When the switch is down off the circuit breaker is switched off 2 Switch on the circuit breaker by pushing the switch up 14 4 TIMER UNIT FUSE 1 Remove a number of solid core s...

Page 44: ...eating Timer Temperature control Protection Temperature control Bottom Top Timer Pneu matic system On Off Operating Safety Machine Plastic out Plastic in Ribbon sw itch reset Emer gency knob L R Set A...

Page 45: ...User s guide HRP D 44 HS Annex DIAGRAM CONTROL UNIT B...

Page 46: ...User s guide HRP D 45 HS Annex DIAGRAM TIMER UNIT C...

Page 47: ...User s guide HRP D 46 HS Annex DIAGRAM SWITCH UNIT D...

Page 48: ...User s guide HRP D 47 HS Annex DIAGRAM PNEUMATIC SYSTEM E...

Page 49: ...User s guide HRP D 48 HS Annex DIMENSIONS F 1300 3390 1550 1720...

Page 50: ...hs and with 1 2 or 3 filaments Heating elements with 2 or 3 filaments are suitable for heating wide zones and for obtaining a large radius Water cooled profiles to shield zones which are not to be hea...

Page 51: ...heet bending profile A contact profile with anti stick coating suitable for bending thin sheets from 0 3 2 mm Profile lengths 500 650 1000 and 1250 mm Ridge widths 1 to 10mm Number of ridge widths sin...

Page 52: ...stable under reflectors with heating wire that is adjustable in height 2 upperreflectors pneumatic pressuresystem and stop all adjustable Easily extendable up to 8 regulating units with 4 under and 4...

Page 53: ...arranty on all parts with the exception of the filaments and or heating elements This warranty is inclusive of parts call out charge and labour The maximum replacement time for the control units is on...

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