14.01.2021 a – 108537 – en
ATS 503/501
Test set
Operating Instructions
Page 1: ...14 01 2021 a 108537 en ATS 503 501 Test set Operating Instructions...
Page 2: ...ATS 503 501 Canister holder Fig 1 ATS 503 front view Display Fig 2 ATS 503 501 control panel Locking mechanism Device holder Control panel Menu key Up key Enter key Down key ON OFF key...
Page 3: ...503 501 Fig 3 ATS 503 view from above Test gas connections Connection for power supply Fig 5 ATS 503 501 rear section Cable guide Air connection Fig 4 ATS 503 tilted position Supporting bracket USB p...
Page 4: ...Illustration of warnings in this document NOTICE Risk of damage to property...
Page 5: ...2 Position of use 10 3 2 1 Overview 10 3 2 2 Tilted position 11 3 2 3 Wall mounting 12 4 Operation 15 4 1 Switching on the test set 15 4 2 Switching off the test set 17 4 3 Placing the device in the...
Page 6: ...Gas assignment 32 6 3 1 2 ATS mode 32 6 3 1 3 Device inspection mode 33 6 3 1 4 Timer 34 6 3 2 Changing settings 34 7 Device inspections 36 7 1 Ways of carrying out the procedure 36 7 2 Requirements 3...
Page 7: ...essages in the event of faults 54 11 2 Monitoring test gas pressure 58 11 3 Resolution of problems 58 12 Appendix 61 12 1 Technical data 61 12 2 Preset test gases 63 12 3 Limit values for device inspe...
Page 8: ...ERIN product name Name in document ATS 503 501 Test set Product EX TEC PM 580 550 500 400 Device Gas concentration measuring device The product is described with all device features Not all of the fun...
Page 9: ...he test set can also be used for charging the rechargeable batteries of devices for reading protocols from devices to a computer 1 3 Intended use The product is suitable for the following uses profess...
Page 10: ...bles approved by Hermann Sewerin GmbH Always observe the permitted operating and storage temper atures Handle the product carefully and safely both during transport and when working Do not use the pro...
Page 11: ...oncentration measuring devices Specialists are experienced users and therefore have sufficient knowledge of the use of gas concentration measuring devices Specialists are allowed to carry out the acti...
Page 12: ...1 Introduction 5 Competent persons must receive regular training Competent persons are allowed to carry out the activities of specialists and also to service the test set...
Page 13: ...s of the parts inside the front cover fig 1 to fig 5 Device holder and locking mechanism The device holder is a positive locking recess in the housing of the test set for holding a device The device i...
Page 14: ...be purchased as an accessory The air connection is equipped with an internal carbon dioxide filter The filter is tested by SEWERIN Service as part of the an nual maintenance Electrical connections The...
Page 15: ...CO Measuring Structure Adjustment All Warning Measuring Structure Settings Gas assignment Gas 1 Gas 2 Gas 3 Operating mode ATS Manual Automatic Timer Device inspection mode Without adjustment With adj...
Page 16: ...cally possible section 1 4 If a device inspection adjustment is not technically possible the Warning menu item will be displayed If this menu item is then selected an error message will appear All Thi...
Page 17: ...light on test gas cans If the set up location does not meet the ambient air and ventila tion requirements the test set can still be operated at this loca tion provided that an ambient air hose is used...
Page 18: ...pported by the supporting brack et NOTICE When tilted the supporting bracket is not designed for forces applied from above Never exert pressure on a test set that is tilted Fig 7 Setting up the test s...
Page 19: ...2 3 Wall mounting For wall mounting the supporting bracket is screwed to a ver tical load bearing surface The test set is then clicked into the supporting bracket The following mounting materials are...
Page 20: ...3 Preparing for start up 13 Fig 8 Mounting the test set on a vertical surface test set shown without canister holder and locking mechanism...
Page 21: ...the surface the smooth side towards the user Align the supporting bracket horizontally before tightening 3 Plug the device plug of the AC DC adapter into the power supply connection of the test set 4...
Page 22: ...ges fig 9 appears b The gas status fig 10 is displayed c The waiting mode fig 11 is displayed until the test set de tects a device The test set is ready for use in waiting mode d When the test set is...
Page 23: ...g start up Language1 fig 13 Gas assignment fig 24 right image The settings are made after the start images fig 9 Note If the settings of the test set are reset to default values using the GasCom softw...
Page 24: ...nt difference then the gas as signment must be carried out again after the start images fig 9 4 2 Switching off the test set Switching off the test set takes approx 3 seconds During the switch off pro...
Page 25: ...y from the test set to the device can only be ensured if the device does not jam when inserted Always insert the device carefully Fig 15 Placing the device in the test set test set shown without canis...
Page 26: ...display By means of orientation aids the user can identify the program sit uation in which the test set finds itself or what action is required The display offers the following orientation tools Infor...
Page 27: ...ottom Fig 17 Status area black Left image Status area above the information area Alongside Examples of information about the current situation here Manual operating mode With adjustment in case of err...
Page 28: ...ons The following actions can be performed using the keys Key Actions Switching the test set on and off Changing back a menu level between waiting mode and top menu level when no device is inserted Ca...
Page 29: ...es back one menu level 2 Repeat the action step until the top menu level appears 4 4 4 Cancel the action or process An action is performed or a process is running Press the Menu key The action or a pr...
Page 30: ...he program situation requires the selection of values The individual fields are changed from left to right 1 Select the desired value in the first field using the arrow keys 2 Press the Enter key The...
Page 31: ...n 1 Check the default answer setting 2 Select the other response if necessary using the arrow keys 3 Press the Enter key 4 4 8 Lists view detailed information Protocols are saved in lists The relevant...
Page 32: ...an also be connected to the test gas connections for test gas cans and cans can be connected to the test gas connection for bottles Adapters can be purchased as accessories 5 1 1 ATS 503 Fig 22 ATS 50...
Page 33: ...as can 5 2 Utilisable test gases All test gases suitable for the respective device and purpose can be used for device inspection and adjustment These can be both gas mixtures and individual gases With...
Page 34: ...4 right image are theoretically available for device inspections or adjustments 1 To use the test gases in practice they must be connected sec tion 5 5 5 4 Planning for gas assignment How effectively...
Page 35: ...gases Note Only test gases included in the list of available test gases may be connected If other test gases are required they must be assigned to the test set using the GasCom software 5 5 1 Screwin...
Page 36: ...n 2 CEJN 4 Open the test gas bottle SEWERIN recommends setting the test gas pressure to 1 5 bar 5 6 Assigning test gases to test gas connections gas assignment Note Correct gas assignment is the most...
Page 37: ...Press the Enter key The list of available test gases appears fig 24 right image 6 Select the test gas connected to the selected test gas con nection from the list 7 Press the Enter key The selected t...
Page 38: ...ngs of the test set can be read out and edited in the software Settings made using software must be transferred to the test set 6 2 Settings using the GasCom software Note The test set must only be co...
Page 39: ...test gas is connected to which test gas connection Gas 1 Test gas at test gas connection 1 Gas 2 Test gas at test gas connection 2 Gas 3 Test gas at test gas connection 3 Fig 22 and fig 23 shows the n...
Page 40: ...rted automatically by the test set or manually Without adjustment The adjustment must be started manually by the user With adjustment in case of error An adjustment is started automatically following...
Page 41: ...ime at which a device inspection is started on the set days of the week 6 3 2 Changing settings The settings specified in section 6 3 1 can be changed directly using the test set Fig 26 Settings The t...
Page 42: ...the operating mode while Automatic or Timer is set you must then activate this change Press the Menu key repeatedly until the waiting mode appears Alternatively if a device was inserted when the sett...
Page 43: ...rmed 7 1 Ways of carrying out the procedure The device inspection using the test set can be performed in the following operating modes Manual Automatic Timer Detailed information about the operating m...
Page 44: ...ections are then automatically saved as a protocol Each device inspection is saved as a separate protocol If the device condition is also tested as part of a device in spection the device inspection c...
Page 45: ...spection Subtests Pump Zero point Indication accuracy Device condition Name of the menu item Warning ECO device inspection Subtests Pump Zero point Bump test Device condition Name of the menu item War...
Page 46: ...the indication accuracy lies within the per missible tolerances Test gas is fed in for this purpose OR Bump test for ECO device inspection Check whether the display is working and whether alarms are t...
Page 47: ...here Warning applica tion due 7 6 Presentation of results The results of subtests and the overall results of a device inspec tion are displayed using the following symbols Device inspection passed Acc...
Page 48: ...e device inspection starts The automated part of the device inspection is complete when the following message appears Device condition Display inverted 5 Check the device condition A series of questio...
Page 49: ...ation of the test set using the GasCom software The device inspection is automatically saved with the serial number of the test set OR a The user list appears Select a user from the list b If necessar...
Page 50: ...e displayed until the startup fig 32 The automated part of the device inspection is complete when the following message appears Device condition Display inverted 3 Check the device condition A series...
Page 51: ...omatically saved with the serial number of the test set OR a The user list appears Select a user from the list b If necessary Enter the PIN code of the user8 c Press the Enter key The device inspectio...
Page 52: ...on 6 3 1 3 determines wheth er the adjustment is started automatically by the test set or must be started manually After starting the adjustment will always run automatically 8 2 Requirements The test...
Page 53: ...certain subtests the gas path is automatically purged If there is a waiting time associated with this Purge will appear on the display The adjustment will then continue automatically 8 5 Presentation...
Page 54: ...y to switch to the top menu level 3 Select Adjustment 4 Select All or an application 5 Press the Enter key The adjustment starts 6 Wait until the adjustment is complete The result fig 33 is displayed...
Page 55: ...ce are only saved in the device The associated protocols are not displayed in the test set SEWERIN recommends to regularly create free space in the pro tocol memory of the test set 1 Back up the devic...
Page 56: ...t tested gases Note The detailed information about a protocol is spread over several display views Scroll using the arrow keys to view the complete information Fig 35 Protocol of a device inspection d...
Page 57: ...llowing information about the test set is displayed Product variant and serial number Firmware version Fig 36 Information ATS Gas status The following are displayed for each test gas connection of the...
Page 58: ...test gas connected to connection 2 Right image ATS 501 Connected device PM The following information about the device used in the test set is displayed Device variant and serial number Microcontroller...
Page 59: ...can be serviced by the mobile service An inspection sticker on the test set confirms the last servicing and shows the next due date Fig 39 Inspection sticker 10 2 Care All that is necessary to care fo...
Page 60: ...ce Pump test repeatedly failed Fig 40 Locking mechanism front part removed Top centre Rubber gasket black 1 Loosen both screws on the locking mechanism 2 Remove the front part of the locking mechanism...
Page 61: ...the device is not inserted correctly and therefore has no electrical contact with the test set Remove the device from the test set Then reinsert the de vice F085 System error Outlet pressure too high...
Page 62: ...the test set Remove the device from the test set Then reinsert the device Incorrect PIN PIN code entered incorrectly several times Enter PIN code again and correct ly Incorrect PIN Save without name U...
Page 63: ...ain in the test set The device inspection starts at the next specified time Device inspection not possible or only partly possible Gas is missing A test gas required for a device in spection is used u...
Page 64: ...New test gas Currently assigned New test gas connected Check whether the new test gas cor responds to the currently assigned test gas If necessary reassign test gas Settings Gas assignment No device P...
Page 65: ...rnating way 0 5 When a device inspection or adjustment is started the following message appears Test gas pressure too low 0 2 If the test gas pressure drops below 0 2 bar during a device inspection or...
Page 66: ...rly in the device holder Locking mechanism not fully down Check that the device is posi tioned correctly and locked in the device holder Check the rubber gasket for wear and replace if necessary Senso...
Page 67: ...ed in the language of the test set Gas file has not been changed to the selected language 1 If necessary change GasCom to the selected language Tools Options Language 2 Use GasCom to read out the ATS...
Page 68: ...res Gas connections air connection RECTUS NW 2 7 quick release coupling test gas connection 1 adapter for pressurised gas container 7 16 28 UNEF ATS 503 plus test gas connection 2 CEJN series 220 DN 5...
Page 69: ...nts in potentially explosive areas Position of use upright tilted supported by supporting bracket Wall mounting Power supply Power supply AC DC adapter M4 Operating voltage 12 V DC Operating current A...
Page 70: ...3 Limit values for device inspection Gas Zero point sensitivity Specification Deviation Specification Deviation CH4 0 00 vol 0 15 vol 2 20 vol 0 20 vol C3 H8 0 00 vol 0 10 vol 1 00 vol 0 10 vol C9 H20...
Page 71: ...ternal conditioner CE mark Follow the operating instructions Do not dispose of product in domestic waste 12 4 2 Symbols on the display Waiting mode Waiting mode Actions response to questions Confirm o...
Page 72: ...pection Device inspection All Warning Warning ECO Structure Device inspection due Device inspection passed Device inspection failed Inspector Adjustment Adjustment All Warning Structure Adjustment suc...
Page 73: ...as 1 test gas connection 1 Gas 2 test gas connection 2 Gas 3 test gas connection 3 Timer Start time Days of the week Device inspection mode With adjustment in case of error Operating mode ATS Manual A...
Page 74: ...ce 12 5 Accessories and consumables Accessories Part Order number Adapter ATS hose connection ZP11 10000 Adapter ATS test gas can connection ZP11 10100 Outside air hose Rectus coupling PP05 Z5000 Pres...
Page 75: ...ther accessories and consumables are available for the prod uct Please contact the SEWERIN sales department for further information Apart from the following exceptions the same storage conditions appl...
Page 76: ...of a gas in a gas mixture based on the volume ppm parts per million 12 9 Technical terms Clean air Air that is free from hydrocarbons and toxic gases Gas type Gaseous hydrocarbon with the sum formula...
Page 77: ...6 Device inspection 36 automatic 38 43 ECO 38 features 37 limits 63 manual 37 41 options 36 performing 41 presentation of results 40 protocols 48 requirements 36 timer 38 43 Device inspection mode 33...
Page 78: ...images 15 Starting up 10 environmental requirements 10 special features 16 Start time 34 Status area 20 Subtests 39 Switching on 15 Switch menu level 22 Symbols display 64 housing 64 T Technically po...
Page 79: ...senhower Avenida Sur del Aeropuerto de Barajas 28 Planta 2 28042 Madrid Espa a Tel 34 91 74807 57 Fax 34 91 74807 58 www sewerin com info sewerin es Sewerin Portugal Lda Rua Sr Dos Milagres 16 2 Esq 3...
