SEW-Eurodrive MOVIFIT FC Operating Instructions Manual Download Page 4

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Contents

Operating Instructions – MOVIFIT

5.9

Hybrid ABOX MTA...-S533-...-00/L10 .......................................................................... 85

5.10

Hybrid ABOX MTA...-S62.-...-00 .................................................................................. 89

5.11

Hybrid ABOX MTA...-I55.-...-00, MTA...-G55.-...-00 ..................................................... 92

5.12

Hybrid ABOX MTA...-I65.-...-00, MTA...-G65.-...-00 ..................................................... 95

5.13

Electrical connections .................................................................................................. 98

5.14

Encoder connection ................................................................................................... 112

5.15

Power bus connection examples ............................................................................... 114

5.16

Fieldbus systems connection examples ..................................................................... 115

5.17

Hybrid cable ............................................................................................................... 119

5.18

Wiring notes ............................................................................................................... 125

5.19

Wiring check ............................................................................................................... 126

Startup .................................................................................................................................... 127

6.1

General information .................................................................................................... 127

6.2

Requirements ............................................................................................................. 128

6.3

Description of the DIP switches ................................................................................. 128

6.4

Startup procedure ...................................................................................................... 138

6.5

Startup of MOVIFIT

on the fieldbus .......................................................................... 139

6.6

Starting up MOVIFIT

frequency inverter ................................................................... 143

Operation................................................................................................................................ 146

7.1

Status LEDs for MOVIFIT

FC ................................................................................... 146

7.2

Manual operation using the DBG keypad .................................................................. 168

Service.................................................................................................................................... 169

8.1

Unit diagnostics .......................................................................................................... 169

8.2

Error list ...................................................................................................................... 169

8.3

Inspection/maintenance ............................................................................................. 172

8.4

SEW

‑

EURODRIVE Service ........................................................................................ 172

8.5

Shutdown ................................................................................................................... 173

8.6

Storage ....................................................................................................................... 173

8.7

Extended storage ....................................................................................................... 173

8.8

Disposal ..................................................................................................................... 174

Technical data........................................................................................................................ 175

9.1

Conformity .................................................................................................................. 175

9.2

Design with operating point 400 V/50 Hz ................................................................... 176

9.3

Design with operating point 460 V/60 Hz ................................................................... 178

9.4

Electronics data .......................................................................................................... 180

9.5

Binary inputs .............................................................................................................. 181

9.6

Binary outputs DO00 – DO03 .................................................................................... 181

9.7

Binary output DB00 .................................................................................................... 182

9.8

Interfaces ................................................................................................................... 182

9.9

Cable type "A" hybrid cable ........................................................................................ 187

9.10

4Q operation for motors with mechanical brake ......................................................... 189

9.11

Internal braking resistors ............................................................................................ 190

9.12

External braking resistors ........................................................................................... 191

9.13

Hygienic

plus

design ...................................................................................................... 192

21316996/EN – 12/2014

Summary of Contents for MOVIFIT FC

Page 1: ... 21316996_1214 Drive Technology Drive Automation System Integration Services Operating Instructions Decentralized Drive Control MOVIFIT FC Edition 12 2014 21316996 EN ...

Page 2: ...SEW EURODRIVE Driving the world ...

Page 3: ...ion configuration 14 3 3 EBOX active electronics unit 16 3 4 ABOX passive connection unit 17 3 5 Hygienicplus design optional 18 3 6 MOVIFIT with L10 PROFINET interface SCRJ POF 20 3 7 MOVIFIT FC type designation 21 4 Mechanical installation 28 4 1 General information 28 4 2 Tools required 28 4 3 Permitted mounting position 29 4 4 Installation 30 4 5 Central opening closing mechanism 36 4 6 Tighte...

Page 4: ... MOVIFIT frequency inverter 143 7 Operation 146 7 1 Status LEDs for MOVIFIT FC 146 7 2 Manual operation using the DBG keypad 168 8 Service 169 8 1 Unit diagnostics 169 8 2 Error list 169 8 3 Inspection maintenance 172 8 4 SEW EURODRIVE Service 172 8 5 Shutdown 173 8 6 Storage 173 8 7 Extended storage 173 8 8 Disposal 174 9 Technical data 175 9 1 Conformity 175 9 2 Design with operating point 400 V...

Page 5: ...Contents Operating Instructions MOVIFIT FC 5 9 14 Accessories 194 9 15 Dimension drawings 195 10 Declaration of Conformity 203 11 Address list 206 Index 216 21316996 EN 12 2014 ...

Page 6: ...ns 1 2 1 Meaning of signal words The following table shows the grading and meaning of the signal words for warning in structions Signal word Meaning Consequences if disregarded DANGER Imminent hazard Severe or fatal injuries WARNING Possible dangerous situation Severe or fatal injuries CAUTION Possible dangerous situation Minor injuries NOTICE Possible damage to property Damage to the drive system...

Page 7: ...l voltage Warning of hot surfaces Warning of risk of crushing Warning of suspended load Warning of automatic restart 1 2 3 Structure of embedded warning instructions Embedded warning instructions are included in the instructions directly just before the description of the dangerous action Embedded warning instructions are structured as follows SIGNAL WORD Type and source of hazard Possible consequ...

Page 8: ...such cases any liability for defects is excluded 1 5 Other applicable documentation Note also the following documentation DR 71 315 AC Motors operating instructions and fieldbus interface manual e g MOVIFIT Function Level Classic e g MOVIFIT Function Level Technology and functional safety manual e g MOVIFIT MC FC Functional Safety e g MOVIFIT MC FC Functional Safety with S12 Safety Option only for...

Page 9: ...chapters of this document 2 2 General information Never install or operate damaged products In the event of damage submit a com plaint to the shipping company immediately During operation the MOVIFIT unit can have live or uninsulated parts as well as hot surfaces according to the degree of protection Removing required covers without authorization improper use or incorrect installation and operatio...

Page 10: ...ctions unless they are described and ex pressly approved For safety applications ensure that the information in the following publications is ob served For MOVIFIT with STO with or without S11 PROFIsafe option MOVIFIT MC FC Functional Safety manual For MOVIFIT with S12 safety option MOVIFIT MC FC Functional Safety with S12 Safety Option manual Use only those components in safety applications that ...

Page 11: ...IT Perform electrical installation according to the pertinent regulations e g cable cross sections fusing protective conductor connection For any additional information refer to the applicable documentation For notes on EMC compliant installation such as shielding grounding arrangement of filters and routing of lines refer to chapter Installation instructions The manufac turer of the system or mac...

Page 12: ...rewed on Do not disconnect the EBOX of the MOVIFIT or any power plug connectors during operation Doing so can lead to dangerous electric arcs forming which can cause ir reparable damage to the unit fire risk irreparable contacts Important The MOVIFIT maintenance switch disconnects only the integrated fre quency inverter from the grid The terminals of the MOVIFIT unit are still connected to the lin...

Page 13: ... open loop frequency inverter Power range from 0 37 to 4 kW in 2 sizes Integrated energy distribution Integrated brake management Optional braking resistor Optional maintenance switch Interface fieldbus interface PROFIBUS PROFINET IO PROFINET POF EtherNet IP Modbus TCP DeviceNet Optional design without fieldbus interface as SBus slave Digital inputs outputs CAN SBus interface Safe torque off STO f...

Page 14: ...02 Hybrid ABOX with M12 for I Os MTA S52 001 Hybrid ABOX with M12 for I Os and bus MTA S53 00 L103 X31 X30 A Hybrid ABOX with POF option L10 with M12 for I Os bus and 24 V output MTA S62 003 Hybrid ABOX with M12 for I Os and push pull RJ45 for bus A The 3 M12 plug connectors bus 24 V for connecting the POF option L10 are assigned at the factory 1 In connection with DeviceNet Micro style connector ...

Page 15: ...12 for I Os and bus MTA G55 001 Hybrid ABOX with 1 circular connector Intercontec 1 x motor out put at front and M12 for I Os and bus MTA I65 002 Hybrid ABOX with 1 circular connector Intercontec 1 x downward motor output M12 for I Os push pull RJ45 for bus MTA G65 002 Hybrid ABOX with 1 circular connector Intercontec 1 x motor out put at front M12 for I Os push pull RJ45 for bus 1 In connection w...

Page 16: ...I07 DI08 DI09 DI10 DI11 DI12 DO00 DI13 DO01 DI14 DO02 DI15 Do0 3 SY S F BU S F 24 V C 24 V S RU N RU N PS MOVIFIT 8 1 7 5 A B DI03 DI01 DI02 DI00 DI04 DI05 DI06 DI07 DI08 DI09 DI10 DI11 DI12 DO00 DI13 DO01 DI14 DO02 DI15 Do0 3 SY S F BU S F 24 V C 24 V S RU N RU N PS 2 1 3 4 6 S11 ON 1 2 3 4 18014399322004747 A Size 1 B Size 2 1 Central opening closing mechanism 2 Operation LEDs for I Os can be la...

Page 17: ...14399322006411 1 Mounting rail 2 Connection to EBOX 3 Nameplate of complete unit 4 Inner nameplate of the ABOX 5 Protection cover 6 DIP switch S2 for bus address PROFIBUS and DeviceNet design only 7 DIP switches S3 for bus termination SBus 8 DIP switch S1 for bus termination 9 Maintenance switch triple lock 10 Grounding screws 11 Unit identification of the ABOX 12 Outer nameplate of the ABOX 13 Di...

Page 18: ... impact resistance of the surface against mechanical damage Compatibility with cleansing agents having the following properties Alkaline Acidic Disinfectant Do not mix cleaning and disinfecting agents under any circumstances Never mix acids and chloralkalis as poisonous chlorine gas will result Strictly observe the safety instructions of the cleaning agent manufacturer Resistant to temperature flu...

Page 19: ...V S RU N RU N PS MOVIFIT 1 2 4 6 5 3 11 Y 9 8 7 10 ABOX MTA12 S02 00 EBOX MTF12 00 9007200067232139 1 EBOX with special surface treatment available only in one color 2 Signal plug connector with gasket 3 Gasket between ABOX and cover plate 4 Power plug connector with gasket 5 Screws with thread sealant 6 Replaceable profile seal 7 Mounting rail with surface coating only available in one color 8 Co...

Page 20: ...FIT 2 Special mounting rail 3 POF option L10 POF Polymer Optical Fiber 4 Status LEDs 5 X30 X31 connections for PROFINET POF 6 Electrical connections between the POF option L10 and the ABOX These connections are installed at the factory 3 6 2 Functional description The POF option L10 converts the optical signals that are transmitted via polymer opti cal fiber cables POF into electrical signals with...

Page 21: ...1 0001 12 Status 15 13 15 11 12 11 14 9007203920804107 1 EBOX type designation 2 Serial number 3 Status field Inner nameplate EBOX The following figure shows an example of an inner nameplate of the EBOX of MOVIFIT FC 1 2 3 D 76646 Bruchsal MOVIFIT Elektronikbox Electr box Type 15 13 15 11 12 11 14 ML0001 Eingang Input U U Ausgang Output 3x380 500V AC 3x0 UN T Feldbus Fieldbus P Motor Profibus Clas...

Page 22: ...Unit type F MOVIFIT FC frequency inverters 11 Series 11 Standard IP65 12 Hygienicplus IP69K A Version A 015 Unit power 003 0 37 kW 005 0 55 kW 007 0 75 kW 011 1 1 kW 015 1 5 kW 022 2 2 kW 030 3 0 kW 040 4 0 kW 50 Connection voltage 50 AC 380 500 V 3 Connection type 3 3 phase P1 Fieldbus P1 PROFIBUS E2 PROFINET IO D1 DeviceNet E3 EtherNet IP Modbus TCP1 Z1 SBus slave 0 Function level 0 Classic 1 Te...

Page 23: ...V 60 Hz 14 DRS DRE motor 380 V 60 Hz 15 DRS DRE motor 50 60 Hz 16 DRP motor 400 V 50 Hz 17 DRP motor 460 V 60 Hz 18 DRN motor 400 V 50 Hz 19 DRN motor 460 V 60 Hz 20 DRN motor 50 60 Hz S11 EBOX option S11 PROFIsafe option S112 S12A S12A safety option S12B S12B safety option 1 Available only in connection with Technology function level 2 Only available in connection with PROFIBUS or PROFINET IO 213...

Page 24: ...late of the ABOX of MOVIFIT FC 1 2 MTF11A015 503 P10A 11 MTA11A 503 S021 D01 00 IND CONT EQ 2D06 US LISTED 13458448395 1 EBOX type designation 2 ABOX type designation Inner nameplate ABOX The following figure shows an example of an inner nameplate of the ABOX of MOVIFIT FC 1 D 76646 Bruchsal MOVIFIT Anschlussbox Connection box Type 13 12 12 13 10 ML0001 Eingang Input U U Ausgang Output 3x380 500V ...

Page 25: ...its without FS logo consisting of individual EBOX and ABOX the safety function must be described in the documentation FS logo description The FS logo can be displayed on the complete unit nameplate of MOVIFIT in the fol lowing designs 01 MOVIFIT with STO with or without S11 PROFIsafe option For more information about MOVIFIT with FS01 logo refer to the MOVIFIT MC FC Functional Safety manual 80 MOV...

Page 26: ...62 Hybrid ABOX with M12 for I Os and push pull RJ45 for bus I55 Hybrid ABOX with circular connector Intercontec 1x down ward motor output M12 for I Os and bus G55 Hybrid ABOX with circular connector Intercontec 1x down ward motor output M12 for I Os and bus I65 Hybrid ABOX with circular connector Intercontec 1x down ward motor output M12 for I Os push pull RJ45 for bus G65 Hybrid ABOX with circula...

Page 27: ...S Stainless steel mounting rail and plug connector STO M2A Corrosion resistant mounting rail M2S Corrosion resistant mounting rail and plug connector STO L10 PROFINET interface SCRJ POF POF option L10 1 1 POF option L10 is only available in combination with S53 connection configuration and vice versa 2 Only available in connection with UL 21316996 EN 12 2014 ...

Page 28: ...ort struc ture see Mounting position chapter Strictly observe all instructions referring to the technical data and the permissible conditions regarding the place of installation Use only the provided attachment options when mounting the unit When selecting and dimensioning the mounting and safety elements observe the applicable standards the technical data of the unit and the local circumstances U...

Page 29: ...ing positions for MOVIFIT 0 90 90 90 2 1 2 0 9007204406580235 0 Mounting position 0 standard 1 Mounting position 1 tilted 2 Mounting position 2 tilted INFORMATION In this chapter the standard design with terminals and cable glands is used as an ex ample However the installation notes apply to all designs All tilted mounting positions between mounting positions 0 1 and 2 are permitted For MOVIFIT w...

Page 30: ... is also valid for the corrosion resistant M2A mounting rail 1 Observe the minimum installation clearance so that the EBOX can be removed from the ABOX 2 Observe the minimum installation clearance required to operate the mainte nance switch and to ensure heat dissipation for the unit Make sure that the permitted bending radii of the cables used are not exceeded when connecting the cables 3 Observe...

Page 31: ...4 Mechanical installation Installation Operating Instructions MOVIFIT FC 31 For detailed dimension drawings refer to chapter Technical data Dimension draw ings 21316996 EN 12 2014 ...

Page 32: ... ABOX 2 Observe the minimum installation clearance required to operate the mainte nance switch and to ensure heat dissipation for the unit 3 Observe the minimum downward clearance of 104 mm for all ABOXes with cir cular connectors Intercontec downward motor output Observe the minimum clearance of 191 mm to the front for all ABOXes with circular connectors Intercontec motor output at the front For ...

Page 33: ...rance so that the EBOX can be removed from the ABOX 2 Observe the minimum installation clearance required to operate the mainte nance switch and to ensure heat dissipation for the unit Make sure that the permitted bending radii of the cables used is not exceeded when connecting the cables 3 For all ABOXes with round connector Intercontec and downward motor output observe the minimum clearance of 1...

Page 34: ...uding parts by using cover plates Have the installation carried out only by qualified personnel 1 Bore the holes required for mounting at least 4 screws into the mounting surface according to the previous figures SEW EURODRIVE recommends Screws of size M6 And suitable dowel pins depending if necessary 2 Mount at least 4 screws on the mounting surface Use adequate washers or screw and washer assemb...

Page 35: ...IFIT FC 35 3 Attach the ABOX with mounting plate to the screws 1 2 9007200013306891 4 Tighten the screws CAUTION Risk of injury if the load falls Minor injuries Tighten at least 4 wall screws to ensure a secure fit after mounting 9007200013331723 21316996 EN 12 2014 ...

Page 36: ...s mounted correctly When the EBOX is removed from the ABOX moisture dust or foreign particles can damage the MOVIFIT unit Damage to the MOVIFIT unit Protect the ABOX and the EBOX when the unit is open NOTICE The central opening closing mechanism may be damaged as a result Destruction of central opening closing mechanism When opening or closing the EBOX in tilted mounting position make sure the EBO...

Page 37: ...d gasket in the EBOX creates a strong counterforce when closing the MOVIFIT unit The central opening closing mechanism may be damaged as a result Make sure that the gasket is properly seated in the groove of the EBOX This means that the gasket is inserted into the groove over the entire circumference and does not protrude from the groove 2 Position the EBOX on the ABOX Do not jam the EBOX during t...

Page 38: ...he stop using a tightening torque of 7 Nm EBOX ABOX 813384075 NOTICE If the torque is too high the central opening closing mechanism can be destroyed Tighten the retaining screw with a maximum tightening torque of 7 Nm If there is a noticeable counter torque remove the EBOX again and check to see that the gasket is seated properly If necessary press the gasket firmly into the groove Never tighten ...

Page 39: ...cal installation Tightening torques Operating Instructions MOVIFIT FC 39 4 6 Tightening torques 4 6 1 Blanking plugs Tighten the blanking plugs included in the delivery with 2 5 Nm 758614667 21316996 EN 12 2014 ...

Page 40: ...kel plat ed brass 18204783 M16 x 1 5 3 5 Nm to 4 5 Nm 18204791 M20 x 1 5 5 0 Nm to 6 5 Nm 18204805 M25 x 1 5 6 0 Nm to 7 5 Nm EMC cable glands stainless steel 18216366 M16 x 1 5 3 5 Nm to 4 5 Nm 18216374 M20 x 1 5 5 0 Nm to 6 5 Nm 18216382 M25 x 1 5 6 0 Nm to 7 5 Nm The cable retention in the cable gland must withstand the following removal force of the cable from the cable gland Cable with outer ...

Page 41: ...g additional notes when installing the MOVIFIT Hygienicplus de sign Make sure to prevent moisture and dirt from entering the unit during installation After electrical installation and during assembly check for damaged seals and sealing surfaces Check the state of the profile seal in the EBOX when performing maintenance If damaged Consult SEW EURODRIVE IP69K degree of protection is only possible fo...

Page 42: ...degree of protection is only possible for MOVIFIT if you replace the plas tic screw plugs delivered as standard with suitable stainless steel IP69K screw plastic screw plugs Refer to chapter Optional metal screw fittings 2 194 for the required screw fittings Only the listed stainless steel screw fittings are suitable for IP69K de gree of protection Blanking plugs Tighten the blanking plugs optiona...

Page 43: ...ickel plat ed brass 18204783 M16 x 1 5 3 0 Nm to 4 0 Nm 18204791 M20 x 1 5 3 5 Nm to 5 0 Nm 18204805 M25 x 1 5 4 0 Nm to 5 5 Nm EMC cable glands stainless steel 18216366 M16 x 1 5 3 5 Nm to 4 5 Nm 18216374 M20 x 1 5 5 0 Nm to 6 5 Nm 18216382 M25 x 1 5 6 0 Nm to 7 5 Nm The cable retention in the cable gland must withstand the following removal force of the cable from the cable gland Cable with oute...

Page 44: ...stallation planning taking EMC aspects into account INFORMATION This drive system is not designed for operation on a public low voltage supply system that supplies residential areas MOVIFIT units can cause EMC interference within the permitted limit range accord ing to EN 61800 3 In this case it is recommended for the operator to take suitable measures For detailed information on EMC compliant ins...

Page 45: ...e supply cable 3 2nd PE conductor via separate terminals 4 EMC compliant equipotential bonding for example using a ground strap HF litz wire Do not use the cable shields of data lines for equipotential bonding 5 2 2 Data lines and 24 V supply Route data lines and 24 V supply separately from cables that emit interference such as control cables of solenoid valves motor cables 5 2 3 Connection betwee...

Page 46: ...EN 60947 4 1 to connect MOVIFIT drives Switch the MOVIFIT unit output with inhibited output stage only 5 3 2 Residual current device WARNING No protection against electric shock if an incorrect type of residual current device is used Severe or fatal injuries Use only universal current sensitive residual current devices of type B for 3 phase frequency inverters 3 phase frequency inverters generate ...

Page 47: ...r all cross sections Assembly with solid connecting wire Permitted for cross section up to max 2 5 mm2 9007199577783435 1 M5 9007199577775243 2 5 mm M5 9007199577779339 1 Forked cable lug suitable for M5 PE screws Leakage currents 3 5 mA can occur during normal operation To meet the require ments of EN 61800 5 1 observe the following notes The protective earth PE connection must meet the requireme...

Page 48: ... for functional earth You can connect any existing grounding conductor in the 24 V connection lead 5 3 6 Meaning of the 24 V voltage levels MOVIFIT has a total of 4 different 24 V potential levels which are electrically isolated from each other 1 24V_C C Continuous 2 24V_S S Switched 3 24V_P P Power section 4 24V_O O Option Depending on the requirements of the application these can either be isola...

Page 49: ... 24V_C or 24V_S via jumpers at X29 or externally The required jumpers are included in the scope of delivery WARNING Danger with applications with safe disconnection due to incorrect connection of the safety relay or the safety controller Severe or fatal injuries During safe disconnection 24V_P must be connected over a suitable safety relay or a safety control If you use MOVIFIT with the PROFIsafe ...

Page 50: ...fety conditions specified in the MOVIFIT MC FC Functional Safety with Safety Option S12 manual Depending on the application the 24V_O voltage level is supplied by The 24V_C voltage level The 24V_S voltage level via jumpers at terminal X29 An external source Note that the entire S11 S12 option card with the connected sensors and actuators is no longer supplied when the voltage level is disconnected...

Page 51: ... D n x 120 mA n x 2 9 W MOVIFIT SC motor starter 100 mA 2 4 W MOVIFIT FC inverter 180 mA 4 3 W 24V_O PROFIsafe option S11 100 mA 2 4 W S12A safety option 100 mA 2 4 W S12B safety option 100 mA 2 4 W Sensors at F DI 2 2 Actuators at F DO 2 2 1 The power demand is respectively reduced increased with deviating voltage input 2 Observe the specifications of the sensor actuator manufacturer for this val...

Page 52: ...shows the current consumption and power demand of the compo nents that must be considered during the dimensioning of the 24 V supply 24 V voltage level Component Current consump tion Power at VIN 24 V 24V_C MOVIFIT control electronics Classic PROFIBUS 100 mA 2 4 W 6 sensors at DI00 DI01 DI02 DI03 DI04 DI05 VO24_I VO24_III 300 mA 7 2 W 24V_S 0 sensors at DI VO24_IV 2 actuators at DO00 DO01 VO24_IV ...

Page 53: ... the POF op tion L10 Current consumption and power demand The following table shows the current consumption and power demand of the compo nents that must be considered during the dimensioning of the 24 V supply 24 V voltage level Component Current consump tion Power at VIN 24 V 24V_C MOVIFIT control electronics Technology PROFINET IO 250 mA 6 0 W POF option L10 180 mA 4 0 W 4 sensors at DI00 DI01 ...

Page 54: ...s with supply voltages of 380 to 500 V can be used at altitudes above 1000 m asl up to 4000 m asl To do so you must observe the following basic condi tions At heights above 1000 m amsl the nominal continuous power is reduced due to reduced cooling IN reduction by 1 per 100 m At altitudes of 2000 4000 m amsl you must take limiting measures which reduce the line side overvoltage from category III to...

Page 55: ...ircuit breakers For 500 V systems MOVIFIT FC max voltage is limited to 500 V Branch circuit protection Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes For maximum branch circuit protection see table below Series Non semiconductor fuses I...

Page 56: ...ature of 35 C max 55 C with derated output current To determine the output current rating at high er than 35 C the output current should be derated 3 0 per C between 35 C and 55 C ABOX EBOX combination For UL compliant installation only the EBOX specified on the ABOX nameplate may be mounted to the ABOX The UL certification refers only to the ABOX EBOX combi nation stated on the nameplate The UL c...

Page 57: ...emperature monitoring of 2 motors is permitted with a TF temperature sensor for each motor If you are using more than 2 motors each motor must be equipped with a TH tem perature switch Connect the TFs THs in series connection to the MOVIFIT FC unit The motor brakes may be controlled using constant voltage only alternative brake control system at startup using MOVITOOLS MotionStudio The nominal vol...

Page 58: ...pology example Operating Instructions MOVIFIT FC 58 5 5 Installation topology example The following figure shows the general installation topology of MOVIFIT FC MOVIFIT PLC MOVIFIT DR DR 24 V 400 V BUS 24 V 400 V 5068774155 21316996 EN 12 2014 ...

Page 59: ...OVIFIT FC 59 5 6 Standard ABOX MTA S02 00 5 6 1 Description The following figure depicts the standard ABOX with terminals and cable bushings 2 1 3 9007200067288715 1 Maintenance switch optional 2 PE connection 3 Diagnostics socket RJ10 under the screw plug 21316996 EN 12 2014 ...

Page 60: ...raking resistor Optional load break switch Optional load break switch and line protection The following figure shows the screw connections and plug connectors of the standard ABOX depending on the fieldbus interface M25 M16 M20 M20 M16 M25 M16 M20 M20 M16 Micro Style Connector X11 PROFIBUS PROFINET IO Ethernet IP Modbus TCP MTA11A 503 S022 00 DeviceNet MTA11A 503 S021 00 MTA11A 503 S023 00 1801439...

Page 61: ...section 0 2 6 mm2 0 08 41 mm2 0 08 2 51 mm2 0 2 1 51 mm2 AWG 24 AWG10 AWG 28 AWG121 AWG 28 AWG141 AWG 24 AWG161 Current carrying ca pacity max contin uous current X1 32 A X20 16 A 20 A 10 A 10 A Conductor stripping length 13 15 mm 8 9 mm 5 6 mm 9 10 mm 1 The maximum permitted cross section is reduced by one unit when using conductor end sleeves e g 2 5 1 5 Conductor end sleeves Use conductor end s...

Page 62: ...nstalled directly without using a tool up to 2 cross section sizes below the rated cross section 2 Untreated flexible conductors or conductors with small cross sections cannot be directly inserted into the terminal To open the clamping spring when you want to connect such conductors push a screwdriver firmly into the actuation opening Terminals X8 X81 X9 X91 X29 X45 X25 X30 X31 X35 1 2 1 3 8124046...

Page 63: ...nes for PROFIBUS DP FMS order number 2 111 German or 2 112 English Installation recommendations for PROFIBUS order number 8 021 German or 8 022 English Apply the cable shield of the PROFIBUS cable as follows 812446219 INFORMATION Note that the PROFIBUS connector cores inside the MOVIFIT must be kept as short as possible and are always of equal length for the incoming and outgoing bus The PROFIBUS ...

Page 64: ...Electrical Installation Hybrid cables The outer shield of the hybrid cable must be attached to the housing of the unit us ing a suitable EMC cable gland The inner shield of the hybrid cable must be connected via a shield plate in the MOVIFIT ABOX as follows ABOX 9007200067175563 INFORMATION In contrast to the standard ABOX the hybrid ABOXes MTA I 00 and MTA G 00 have no shield plates Here the cabl...

Page 65: ... X8 Terminals motor 1 motor phases and brake 3 X81 Terminals motor 1 TH TF and brake output 4 X29 24 V distributor terminals 5 X30 X31 Fieldbus terminals or plug connectors depends on fieldbus The area depending on the fieldbus is hatched 6 X35 SBus terminals CAN 7 X50 Diagnostic interface RJ10 female 8 X25 I O terminals for digital inputs outputs connection of sensors actua tors 9 X45 I O termina...

Page 66: ...dbus is therefore represented as hatched and is described in the following sections X1 Line terminals power bus 1 11 1112 1213 1314 1415 1516 16 2 3 4 5 6 17 1718 18 7 8 X29 S3 5 6 7 X81 X91 X20 X45 X25 X35 1 2 3 4 11 1 2 3 4 5 6 7 8 12 13 14 1516 1718 31 3233 34 35 36 37 38 21 22 2324 2526 27 28 11 1 2 3 4 5 12 13 14 15 31 32 33 34 35 21 22 23 24 25 1 11 12 13 14 15 16 2 3 4 5 6 5 6 7 1 2 3 4 1 2...

Page 67: ... 25 11 1 2 3 4 5 12 13 14 15 X8 X9 1 11 12 13 14 15 16 2 3 4 5 6 X20 812532747 24 V supply terminal 24 V power bus No Name Function X20 1 FE Functional earth IN 2 24V_C 24 V continuous voltage supply IN 3 0V24_C 0V24 reference potential continuous voltage IN 4 FE Functional earth IN 5 24V_S 24 V supply switched IN 6 0V24_S 0V24 reference potential switched IN 11 FE Functional earth OUT 12 24V_C 24...

Page 68: ... brake Function for motor with 2 wire constant DC brake 1 X8 1 PE Motor PE connection 2 U Motor phase U output 3 V Motor phase V output 4 W Motor phase W output 5 15 SEW brake terminal 15 blue DC brake connection 6 14 SEW brake terminal 14 white No function 7 13 SEW brake terminal 13 red DC brake connection X81 1 TF Connection for TF temperature sensor TH temperature switch motor2 2 TF Connection ...

Page 69: ... 24V_S 24 V supply for digital outputs switched jumpered with X20 5 4 0V24_S 0V24 reference potential for digital outputs switched jumpered with X20 6 5 24V_P 24 V supply for integrated frequency inverter IN 6 0V24_P 0V24 reference potential for integrated frequency inverter IN 7 24V_O 24 V supply for option card supply 8 0V24_O 0V24 reference potential for the option card supply 11 24V_C 24 V sup...

Page 70: ...nput DI02 switching signal 4 DI06 Digital input DI06 switching signal Encoder 2 connection track A DI03 Digital input DI03 switching signal 5 DI08 Digital input DI08 switching signal Encoder 3 connection track A DI04 Digital input DI04 switching signal 6 DI10 Digital input DI10 switching signal DI05 Digital input DI05 switching signal 7 DI12 DO00 Digital input DI12 digital output DO00 switching si...

Page 71: ...I00 DI01 from 24V_C 23 VO24 II 24 V sensor supply group II DI04 DI07 from 24V_C 24 V sensor supply group II DI02 DI03 from 24V_C 24 VO24 II 24 V sensor supply group II DI04 DI07 from 24V_C 24 V sensor supply group II DI02 DI03 from 24V_C 25 VO24 III 24 V sensor supply group III DI08 DI11 from 24V_C 24 V sensor supply group III DI04 DI05 from 24V_C 26 VO24 III 24 V sensor supply group III DI08 DI11...

Page 72: ..._L SBus CAN_L incoming 4 24V_C_PS 24 V supply continuous voltage for peripheral devices 5 0V24_C 0V24 reference potential continuous voltage for peripheral devices jumpered with X20 3 11 CAN_GND 0 V reference potential for SBus CAN 12 CAN_H SBus CAN_H outgoing 13 CAN_L SBus CAN_L outgoing 14 24V_C_PS 24 V supply continuous voltage for peripheral devices 15 0V24_C 0V24 reference potential continuou...

Page 73: ... 24 25 X45 812541067 I O terminals for safety related inputs outputs only in connection with PROFIsafe option card S11 No Name Function X45 1 F DI00 Safety related digital input F DI00 switching signal 2 F DI02 Safety related digital input F DI02 switching signal 3 F DO00_P Safety related digital output F DO00 sourcing signal 4 F DO01_P Safety related digital output F DO01 sourcing signal 5 F DO_S...

Page 74: ...32 33 34 35 21 22 23 24 25 X45 812541067 I O terminals for safety related inputs outputs only in connection with S12A safety option card No Name Function X45 1 F DI00 Safety related digital input F DI00 switching signal 2 F DI02 Safety related digital input F DI02 switching signal 3 F DO00_P Safety related digital output F DO00 sourcing signal 4 F DO01_P Safety related digital output F DO01 sourci...

Page 75: ...34 35 21 22 23 24 25 X45 812541067 I O terminals for safety related inputs outputs only in connection with S12B safety option card No Name Function X45 1 F DI00 Safety related digital input F DI00 switching signal 2 F DI02 Safety related digital input F DI02 switching signal 3 F DI04 Safety related digital input F DI04 switching signal 4 F DI06 Safety related digital input F DI06 switching signal ...

Page 76: ...6 1718 31 3233 21 22 23 X25 34 35 36 37 38 24 2526 27 28 5 6 7 5 1 1 2 3 4 2 3 4 1 2 3 4 6 7 X81 X8 X9 1 2 3 4 X91 1 11 12 13 14 15 16 2 3 4 5 6 X20 1 2 3 4 11 12 13 14 X1 S1 S2 1 2 3 1 2 3 X30 X31 812542731 PROFIBUS terminals No Name Function X30 1 A_IN PROFIBUS cable A incoming 2 B_IN PROFIBUS cable B incoming 3 0V5_PB 0V5 reference potential for PROFIBUS for measuring purposes only X31 1 A_OUT ...

Page 77: ...1 X8 X9 1 2 3 4 X91 1 11 12 13 14 15 16 2 3 4 5 6 X20 1 2 3 4 11 12 13 14 X1 S3 X31 X30 812544395 Function Ethernet connection PROFINET IO EtherNet IP Modbus TCP Connection type RJ45 Wiring diagram 1 8 9007201609174667 Assignment No Name Function X30 1 TX Transmit line Ethernet port 1 2 TX Transmit line 3 RX Receive line 4 res On 75 ohm discharge 5 res On 75 ohm discharge 6 RX Receive line 7 res O...

Page 78: ...25 34 35 36 37 38 24 2526 27 28 5 6 7 5 1 1 2 3 4 2 3 4 1 2 3 4 6 7 X81 X8 X9 1 2 3 4 X91 1 11 12 13 14 15 16 2 3 4 5 6 X20 1 2 3 4 11 12 13 14 X1 2 1 4 3 S2 1 2 3 4 5 X30 Micro Style Connector X11 812546059 Function DeviceNet connection Connection type X30 terminals or X11 micro style connector A coding Assignment No Name Function Color coding X11 1 X30 3 DRAIN Equipotential bonding Brown 2 5 V D...

Page 79: ... the terminals refer to chapter Standard ABOX MTA S02 00 2 59 Customers cannot use terminal strip X25 in the ABOX because the described plug connectors are assigned to it 5 7 1 Description The following figure shows the hybrid ABOX with M12 plug connectors for connecting digital inputs outputs 2 1 3 4 X21 X25 X26 X27 X28 X22 X23 X24 9007200170028939 1 Maintenance switch optional 2 PE connection 3 ...

Page 80: ...2 00 Optional internal or external braking resistor Optional load break switch Optional load break switch and line protection The following figure shows the cable glands and plug connectors of the hybrid ABOX M25 M16 M20 M12 A codiert female M12 A codiert female M20 M16 PROFIBUS PROFINET IO EtherNet IP Modbus TCP MTA11A 503 S423 00 MTA11A 503 S421 00 18014399424799755 21316996 EN 12 2014 ...

Page 81: ...M12 5 pole female A coded 2 X50 Diagnostic interface RJ10 female under the screw plug INFORMATION The built in M12 plug connectors have no specific alignment This is why you should only use straight M12 mating connectors You find the pin assignment of the plug connectors in the Electrical Connections chapter To connect 2 sensors actuators with an M12 plug connector use the Y adapter with extension...

Page 82: ...MTA S02 00 2 59 Customers cannot use terminal strips X25 X30 and X31 in the ABOX because the described plug connectors are assigned to them 5 8 1 Description The following figure shows the hybrid ABOX with M12 plug connectors for connecting digital inputs outputs and the fieldbus 2 1 3 4 5 X21 X25 X26 X27 X28 X22 X11 X12 X23 X24 9007200189509131 1 Maintenance switch optional 2 PE connection 3 M12 ...

Page 83: ...ollowing figure shows the cable glands and plug connectors of the Hybrid ABOX depending on the fieldbus interface M12 A codiert female M12 A codiert female M20 M16 M12 B codiert male female M25 M16 M20 M12 A codiert female M12 A codiert female M20 M16 M12 D codiert female M25 M20 M12 A codiert female M12 A codiert female M20 M16 M16 Micro Style Connector X11 PROFIBUS MTA11A 503 S521 00 PROFINET IO...

Page 84: ...female D coded 4 X12 Ethernet interface port 2 PROFINET IO EtherNet IP Modbus TCP M12 4 pole female D coded 5 X11 DeviceNet interface Micro style connector male A co ded 6 X21 X28 Digital inputs outputs M12 5 pole female A coded 7 X50 Diagnostic interface RJ10 female under the screw plug INFORMATION The built in M12 plug connectors have no specific alignment This is why you should only use straigh...

Page 85: ...on The following figure shows the hybrid ABOX with M12 plug connectors for connecting PROFINET IO plugged at the factory M12 plug connectors for DC 24 V supply of the POF option L10 plugged at the factory M12 plug connectors for connecting digital inputs outputs and the POF option L10 with push pull plug connectors for connecting the PROFINET POF 2 1 3 4 5 7 6 X21 X25 X26 X27 X28 X22 X11 X12 X13 X...

Page 86: ...at the factory 2 PROFINET IO port 1 Cable gland connected at the factory 3 PROFINET IO port 2 Cable gland connected at the factory 4 POF option L10 5 Mounting rail 6 ABOX INFORMATION The plug connectors of the POF option L10 must be plugged in to connectors X11 X12 and X13 of the ABOX as shown in the figure above If plug connectors X11 and X12 are swapped the network topology is not properly recog...

Page 87: ...ional internal or external braking resistor Optional load break switch Optional load break switch and line protection The following figure shows the cable glands and plug connectors of the hybrid ABOX with POF option L10 X31 X30 M12 A coded female M12 A coded female M20 M16 M12 D coded female PROFINET IO MTA11A 503 S533 00 L10 M25 M16 Push pull SCRJ Push pull SCRJ M20 9007204925754507 21316996 EN ...

Page 88: ...le 3 X13 DC 24 V supply of POF option L10 plugged at the factory M12 A coded female 4 X21 X28 Digital inputs outputs M12 A coded female 5 X30 PROFINET POF interface port 1 Push pull SCRJ 6 X31 PROFINET POF interface port 2 Push pull SCRJ INFORMATION The built in M12 plug connectors have no specific alignment This is why you should only use straight M12 mating connectors You find the pin assignment...

Page 89: ...cannot use terminal strips X25 X30 and X31 in the ABOX because the described plug connectors are assigned to them 5 10 1 Description The following figure shows the hybrid ABOX with M12 plug connectors for connecting digital inputs outputs and push pull RJ45 plug connectors for the Ethernet connection 2 1 3 4 5 X21 X22 X23 X24 X25 X26 X27 X28 X11 X12 9007200170414987 1 Maintenance switch optional 2...

Page 90: ... 503 S62 00 Optional internal or external braking resistor Optional load break switch Optional load break switch and line protection The following figure shows the cable glands and plug connectors of the hybrid ABOX M12 A codiert female M12 A codiert female M20 M16 Push Pull RJ45 PROFINET IO EtherNet IP Modbus TCP MTA11A 503 S623 00 M16 M20 M25 27021598698999051 21316996 EN 12 2014 ...

Page 91: ...ted The following figure shows the plug connectors of the hybrid ABOX 3 X21 X24 3 X25 X28 4 X50 1 X11 2 X12 9007202824956043 1 X11 Ethernet interface port 1 PROFINET IO EtherNet IP Modbus TCP Push pull RJ45 female 2 X12 Ethernet interface port 2 PROFINET IO EtherNet IP Modbus TCP Push pull RJ45 female 3 X21 X28 Digital inputs outputs M12 5 pole female A coded 4 X50 Diagnostic interface RJ10 female...

Page 92: ...s Customers cannot use terminal strips X8 X81 X25 X30 and X31 in the ABOX because the described plug connectors are assigned to them 5 11 1 Description The following figure shows the hybrid ABOX with 1 circular connector Intercontec Motor output pointing downward only for MTA I55 00 Motor output pointing forward only for MTA G55 00 M12 plug connectors for digital inputs outputs M12 plug connectors...

Page 93: ...le glands and plug connectors of the Hybrid ABOX depending on the fieldbus interface M12 A coded female M12 A coded female M20 M16 M12 B coded male female M16 M20 M12 A coded female M12 A coded female M20 M16 M12 D coded female M20 M12 A coded female M12 A coded female M20 M16 M16 Micro Style Connector X11 PROFIBUS MTA11A 503 I551 00 MTA11A 503 G551 00 PROFINET IO EtherNet IP Modbus TCP MTA11A 503...

Page 94: ...emale D coded 4 X12 Ethernet interface port 2 PROFINET IO EtherNet IP Modbus TCP M12 4 pole female D coded 5 X11 DeviceNet interface Micro style connector male A co ded 6 X80 Motor connection Intercontec 723 H Tec 7 3 pole female 7 X21 X28 Digital inputs outputs M12 5 pole female A coded 8 X50 Diagnostic interface RJ10 female under the screw plug INFORMATION The built in M12 plug connectors have n...

Page 95: ...cannot use terminal strips X8 X81 X25 X30 and X31 in the ABOX because the described plug connectors are assigned to them 5 12 1 Description The following figure shows the hybrid ABOX with 1 circular connector Intercontec Motor output pointing downward only for MTA I65 00 Motor output pointing forward only for MTA G65 00 M12 plug connectors for digital inputs outputs Push pull RJ45 plug connector f...

Page 96: ... 503 G65 00 Optional internal or external braking resistor Optional load break switch Optional load break switch and line protection The following figure shows the cable glands and plug connectors of the hybrid ABOX M12 A coded female M12 A coded female M20 M16 Push Pull RJ45 M16 M20 M25 M25 PROFINET IO EtherNet IP Modbus TCP MTA11A 503 I653 00 MTA11A 503 G653 00 Intercontec 9007204012979979 21316...

Page 97: ...rs of the hybrid ABOX 4 X21 X24 4 X25 X28 5 X50 2 X11 3 X12 MTA11A 503 G65 00 MTA11A 503 I65 00 1 X80 1 X80 4758511883 1 X80 Motor connection Intercontec 723 H Tec 7 3 pole female 2 X11 Ethernet interface port 1 PROFINET IO EtherNet IP Modbus TCP Push pull RJ45 female 3 X12 Ethernet interface port 2 PROFINET IO EtherNet IP Modbus TCP Push pull RJ45 female 4 X21 X28 Digital inputs outputs M12 5 pol...

Page 98: ...e cables are described in the following sections Specify the part number and length of the required cable in your order The number and type of required connection cables depend on the design of the units and the components to be connected This is why not all listed cables are required The following figure shows the various cable types Cable Length Installation type Fixed length Suitable for cable ...

Page 99: ...ontec 723 H Tec 7 3 pole female downward or to the front Wiring diagram PE A 1 B C 2 D E 3 F 4312557451 Assignment No Name Function PE PE PE connection A U Motor phase U output B V Motor phase V output C W Motor phase W output D 13 SEW brake 13 rot E 14 SEW brake 14 white F 15 SEW brake 15 blue 1 24 V Connection for temperature sensor TF TH 2 n c Not connected 3 TF Connection for temperature senso...

Page 100: ...eldbus 4 DI None SBus slave 6 DI 2 DI O Classic PROFIBUS DeviceNet 12 DI 4 DI O Technology PROFIBUS PROFINET IO EtherNet IP Modbus TCP Classic PROFINET IO Assignment The following table shows information about these connections Function Digital inputs outputs of the hybrid ABOX Connection type M12 5 pole female A coded Wiring diagram 1 4 3 2 5 9007201519557259 I O variant Assignment No X21 X22 X23...

Page 101: ...04 DI05 DI06 DO00 DI07 DO01 5 n c n c n c n c 12 DI 4 DI O No X21 X22 X23 Encoder 1 connection X24 Encoder 2 connection 1 VO24 I VO24 I VO24 II VO24 II 2 DI01 DI03 DI05 Encoder track B DI07 Encoder track B 3 0V24_C 0V24_C 0V24_C 0V24_C 4 DI00 DI02 DI04 Encoder track A DI06 Encoder track A 5 n c n c n c n c No X25 Encoder 3 connection X26 X27 X28 1 VO24 III VO24 III VO24 IV VO24 IV 2 DI09 Encoder t...

Page 102: ...ith extension The Y adapter is available from different manufacturers 915294347 Manufac turer Escha Type WAS4 0 3 2FKM3 1180380683 Manufac turer Binder Type 79 5200 1180375179 Manufac turer Phoenix Contact Type SAC 3P Y 2XFS SCO The sheath of the cables is made of PVC Provide suit able UV protection 1180386571 Manufac turer Murrelektronik Type 7000 40721 21316996 EN 12 2014 ...

Page 103: ...tor is left to the X50 diagnostic interface The following table shows information about this connection Function Safety related digital output F DO_STO for safe torque off in the drive STO Connection type M12 5 pole female A coded Wiring diagram 1 4 3 2 5 9007201519557259 Assignment No Name Function 1 24V_C 24 V supply for digital inputs continuous voltage 2 0V24_C 0V24 reference potential for dig...

Page 104: ...WARNING Disablement of safety related disconnection of other drive units due to parasitic vol tages when using an STO jumper Severe or fatal injuries You may only use the STO jumper when all incoming and outgoing STO connec tions have been removed from the drive unit The STO jumper plug can be connected to the X70F STO plug connector of the MOVIFIT unit The STO jumper plug deactivates the safety f...

Page 105: ...US input The following table shows information about this connection Function PROFIBUS input Connection type M12 5 pole male B coded Wiring diagram 4 3 2 5 1 Assignment No Name Function 1 res Reserved 2 A_IN PROFIBUS data line A 3 res Reserved 4 B_IN PROFIBUS data line B 5 res Reserved 21316996 EN 12 2014 ...

Page 106: ...g table shows information about this connection Function PROFIBUS output Connection type M12 5 pole female B coded Wiring diagram 4 3 2 5 1 9007201609172107 Assignment No Name Function 1 5 V DC 5 V output 2 A_OUT PROFIBUS data line A 3 0V5 0V5 reference potential 4 B_OUT PROFIBUS data line B 5 res Reserved 21316996 EN 12 2014 ...

Page 107: ...hows information about this connection Function DeviceNet interface Connection type Micro style connector male A coded Wiring diagram 2 1 5 4 3 9007201519559179 Assignment No Name Function 1 Drain Shield equipotential bonding 2 V DC 24 V input 3 V Reference potential 4 CAN_H CAN data line high 5 CAN_L CAN data line low 21316996 EN 12 2014 ...

Page 108: ...lowing table shows information about this connection Function PROFINET IO interface EtherNet IP interface Modbus TCP interface Connection type M12 4 pole female D coded Wiring diagram 2 4 3 1 9007201719341963 Assignment No Name Function 1 TX Transmit line 2 RX Receive line 3 TX Transmit line 4 RX Receive line 21316996 EN 12 2014 ...

Page 109: ...ved 5 res Reserved 6 RX Receive line 7 res Reserved 8 res Reserved Connection cable NOTICE The RJ45 socket can be damaged by inserting commercially available RJ45 patch cables without push pull connector housing Damage to the RJ45 socket Only plug suitable push pull RJ45 mating connectors according to IEC 61076 3 117 into push pull RJ45 sockets Never use commercially available RJ45 patch cables wi...

Page 110: ...T unit If an RJ45 socket is not occupied by a connector you must seal it with the follow ing closing plug Type Image Contents Part number Ethernet closing plug for Push pull RJ45 socket 10 pieces 18223702 30 pieces 18223710 To avoid losing the closing plug you can secure it with the front retaining screw 1 of the socket see following figure 1 2 9007202932076683 Do not use the back screw 2 to secur...

Page 111: ...ng diagram 1 2 Assignment No Name Function 1 TX Transmit line POF 2 RX Receive line POF 5 13 11 X13 DC 24 V supply The following table shows information about this connection Function DC 24 V supply of POF option L10 at the ABOX plugged at the factory Connection type M12 5 pole female A coded Wiring diagram 1 4 3 2 5 9007201519557259 Assignment No Name Function 1 24V_C 24 V supply 2 res Reserved 3...

Page 112: ...ents revolution1 EI7C 24 pulses revolution 96 increments revolution1 1 with 4 fold evaluation Encoder monitoring and evaluation is possible with MOVIFIT function level Tech nology Installation Use a shielded cable to connect the EI7 incremental encoder to the matching en coder inputs of MOVIFIT For standard ABOX see chapter Terminal assignment X25 I O terminals For hybrid ABOX see chapter Electric...

Page 113: ... Pin 4 A DI 01 DI 00 DI 02 DI 03 DI 04 DI 05 DI 06 D O0 0 DI 07 D O0 1 SY S F BU S F 24 V C 24 V S RU N RU N PS MOVIFIT y y EI7 2 1 4 3 1 4 3 2 13262062859 1 24 V supply voltage VO24 2 Encoder input MOVIFIT track B 3 0V24 reference potential 0V24 4 Encoder input MOVIFIT track A Connection with AVRE plug connector 1 2 3 4 Pin 1 UB Pin 2 GND Pin 3 A Pin 4 Pin 5 B Pin 6 DI 01 DI 00 DI 02 DI 03 DI 04 ...

Page 114: ...A 9007200067298699 1 Example fuse 24 V 4 A for UL compliant installation 2 Example for integrated frequency inverter supply via 24V_C 5 15 2 Connection example with two separate 24 V voltage circuits The following figure shows an example of a power bus connection with 2 separate 24 V voltage circuits for the sensor actuator supply In the example the integrated fre quency inverter is supplied by th...

Page 115: ...line To prevent malfunctions in the bus system due to reflections etc the PROFIBUS segment must be terminated using bus terminating resistors at the first and last stations The bus terminating resistors are already installed in the MOVIFIT ABOX and they can be activated using the S1 switch MOVIFIT X30 S1 MOVIFIT X30 S1 1 1 MOVIFIT A_IN X30 X31 X31 X31 B_IN A_OUT B_OUT 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3...

Page 116: ...onnectors They comply with the recommendations of PROFIBUS directive no 2 141 Connection technology for PROFIBUS To prevent malfunctions in the bus system due to reflections etc the PROFIBUS segment must be terminated using bus terminating resistors at the first and last stations The bus terminating resistors are already installed in the MOVIFIT ABOX and they can be activated using the S1 switch M...

Page 117: ...T IO EtherNet IP Modbus TCP INFORMATION This example is valid for ABOXes with PROFINET IO EtherNet IP or Modbus TCP interface The following figure shows the basic connection topology for Ethernet PROFINET IO EtherNet IP Modbus TCP via RJ45 plug connectors MOVIFIT MOVIFIT MOVIFIT PROFINET 9007200067227147 21316996 EN 12 2014 ...

Page 118: ...ows a standard ABOX The connection can be made via a multiport or T connector Observe wiring in structions compliant with DeviceNet specification 2 0 To prevent malfunctions in the bus system due to reflections etc the DeviceNet segment must be terminated using bus terminating resistors at the first and last stations Use external bus terminating resistors MOVIFIT MOVIFIT MOVIFIT MOVIFIT MOVIFIT MO...

Page 119: ...71 Part number DR63 DT71 DR90 m 08199698 Part number DV100 DV112 DR 71 132 W 08199701 Part number DV100 DV112 DR 71 132 m 08198748 varia ble Type A Motor with ISU4 02CI plug connector Part number 08199728 varia ble Type A Motor with ASB4 BA01AB04DA plug connector Part number 08198756 varia ble Type A Motor with AMB4 MA01AB04DA plug connector Part number 08199736 varia ble Type A Motor with APG4 pl...

Page 120: ...OVIFIT FC 120 MOVIFIT FC Connection cables Lengt h Type Drive Part number 08179530 30 m Part number 08179530 100 m Hybrid cable roll 30 m 100 m Type A Motor with cable glands Part number 13230409 cable roll 30 m Type A External braking resistor 21316996 EN 12 2014 ...

Page 121: ...Part number DR63 m 18138438 Part number DR 71 132 W 18138330 Part number DR 71 132 m 18138365 varia ble Type A Motor with ISU4 02CI plug connector Part number 18142257 varia ble Type A Motor with ASB4 BA01AB04DA plug connector Part no DR 71 100 M4 ring cable lug 18141870 Part no DR 112 132 M5 ring cable lug 18142230 varia ble Type A Motor with cable glands Part number 18141056 extension cable vari...

Page 122: ...9701 08198748 Part number 08199728 Part number 08198756 Part number 08199736 MOVIFIT FC terminal Hybrid cable Core color marking X8 1 Green yellow X8 2 Black U1 X8 3 Black V1 X8 4 Black W1 X8 5 Blue 15 X8 6 White 14 X8 7 Red 13 X81 1 Black 1 X81 2 Black 2 The inner shield is connect via a shield plate The overall shield is connected via an EMC cable gland to the housing of the MOVIFIT ABOX see cha...

Page 123: ...terminal MOVIFIT FC Core color marking Motor X8 1 Green yellow PE terminal X8 2 Black U1 U1 X8 3 Black V1 V1 X8 4 Black W1 W1 X8 5 Blue 15 5a X8 6 White 14 3a X8 7 Red 13 4a X81 1 Black 1 1a X81 2 Black 2 2a The inner shield is connect via a shield plate The overall shield is connected via an EMC cable gland to the housing of the MOVIFIT ABOX see chapter Connecting the hybrid ca bles 2 64 Shield e...

Page 124: ...t number 18141870 M4 ring cable lug 18142230 M5 ring cable lug Hybrid cable Connecting terminal Core color marking Motor Green yellow PE terminal Black U1 U1 Black V1 V1 Black W1 W1 Blue 15 5a White 14 3a Red 13 4a Black 1 1a Black 2 2a Shield end The inner shield is connected via the PE terminal The overall shield is connected via an EMC cable gland to the housing of the motor 21316996 EN 12 2014...

Page 125: ...he motor 5 18 2 Wiring notes for brakes Brakes with voltages less than 40 V cannot be used in connection with MOVIFIT FC With SEW motors the brake must be connected to the brake connection terminals of the ABOX without any other measures no brake rectifier This requires con necting an SEW brake for a voltage of 110 V 120 V 230 V or 400 V Non SEW motors with a brake can be controlled with digital o...

Page 126: ... wiring in accordance with applicable national standards Check the grounding Check the insulation between the supply system cable and the DC 24 V cable Check the insulation between the supply system cable and the communication ca ble Check the polarity of the DC 24 V cable Check the polarity of the communication line Ensure equipotential bonding between the MOVIFIT units 5 19 1 After the wiring ch...

Page 127: ...mply with the installation notes Installation may only be carried out by qualified personnel WARNING Unit malfunction due to incorrect unit setting Severe or fatal injuries Observe the startup notes Installation may only be carried out by qualified personnel Check the parameters and data sets Use only settings that are appropriate for the function WARNING Danger of burns due to hot surfaces of the...

Page 128: ... and MOVIFIT The following software is required on the PC or laptop for startup MOVITOOLS MotionStudio version 5 60 or later 6 3 Description of the DIP switches 6 3 1 Notes NOTICE Hazard caused by unsuitable tools Damage to the DIP switches To set the DIP switches use only suitable tools such as a slotted screwdriver with a blade width smaller than 3 mm The force used for setting the DIP switches ...

Page 129: ...ses 1 to 125 valid addresses Addresses 0 126 127 are not supported Function of S2 DIP switch for DeviceNet DeviceNet address MAC ID and baud rate You can set the DeviceNet address MAC ID at the DIP switches S2 1 S2 6 You can set the DeviceNet baud rate at the DIP switches S2 7 S2 8 S2 20 x 1 1 21 x 0 0 22 x 0 0 24 x 0 0 23 x 1 8 25 x 0 0 21 x 1 2 20 x 0 0 9 1 2 2 ON 1 2 3 4 5 6 7 8 900720009231143...

Page 130: ...op eration 1 Motor type 1 Standard brake Star Adjusted S10 2 ac tive 1 Only for 4 pole SEW motors DIP switch S10 1 Startup mode DIP switch S10 2 ON Expert mode In Expert startup mode an extended scope of parameters is available You can use the MOVITOOLS MotionStudio software to adjust the parameters to the appli cation DIP switch S10 2 OFF Easy mode When selecting the Easy startup mode you can sta...

Page 131: ...d in star connection refer to the tables on the following pages DIP switch S10 5 Lower motor power rating When activated this DIP switch enables MOVIFIT to be assigned to a motor with a lower power rating The nominal unit power is not affected When using a motor with a lower power rating the MOVIFIT unit is one perform ance level above the motor The overload capacity of the drive may be increased ...

Page 132: ...IFIT Assigned motor and brake1 S10 5 OFF S10 5 ON W connection m connection W connection m connection Motor Brake Motor Brake Motor Brake Motor Brake Stand ard Op tion Stand ard Op tion Stand ard Op tion Stand ard Op tion MTF 003 10 MTF 003 12 DRS71S4 BE05 BE1 DR63L4 BR03 DR63L4 BR03 MTF 005 10 MTF 005 12 DRS71M4 BE1 BE05 DRS71S4 BE05 BE1 DRS71S4 BE05 BE1 DR63L4 BR03 MTF 007 10 MTF 007 12 DRS80S4 ...

Page 133: ...BE2 DRE90L4 BE2 BE1 DRE90L4 BE2 BE1 DRE90M4 BE2 BE1 MTF 030 11 MTF 030 13 DRE100LC4 BE5 BE2 DRE100M4 BE5 BE2 DRE100M4 BE5 BE2 DRE90L4 BE2 BE1 MTF 040 11 MTF 040 13 DRE132S4 BE5 BE11 DRE100LC4 BE5 BE2 DRE100LC4 BE5 BE2 DRE10M4 BE5 BE2 1 Possible brake voltages 120 V 230 V 400 V MTF 14 DRS DRE V AC 3 x 380 V 60 Hz MOVIFIT Assigned motor and brake1 S10 5 OFF S10 5 ON W connection m connection W conne...

Page 134: ... BE5 BE2 DRE100 L4 BE5 BE2 DRE90 L4 BE2 BE1 MTF 040 15 DRE132S4 BE5 BE11 DRE100LC4 BE5 BE2 DRE100LC4 BE5 BE2 DRE100L4 BE5 BE2 1 Possible brake voltages 120 V 230 V 400 V 2 This motor is included in the data set The motor is only available as IEC motor with V 3 x 400 V 50 Hz no motor with 50 60 Hz voltage range MTF 16 DRP V AC 3 x 400 V 50 Hz MOVIFIT Assigned motor and brake1 S10 5 OFF S10 5 ON W c...

Page 135: ...BE5 BE11 DRP112M4 BE5 BE11 DRP90L4 1 5 kW BE2 BE1 MTF 040 17 DRP132S4 BE5 BE11 DRP112M4 BE5 BE11 1 Possible brake voltages 120 V 230 V 400 V MTF 18 DRN V AC 3 x 400 V 50 Hz MOVIFIT Assigned motor and brake1 S10 5 OFF S10 5 ON W connection m connection W connection m connection Motor Brake Motor Brake Motor Brake Motor Brake Stand ard Op tion Stand ard Op tion Stand ard Op tion Stand ard Op tion MT...

Page 136: ... V 60 Hz MOVIFIT Assigned motor and brake1 S10 5 OFF S10 5 ON W connection m connection W connection m connection Motor Brake Motor Brake Motor Brake Motor Brake Stand ard Op tion Stand ard Op tion Stand ard Op tion Stand ard Op tion MTF 003 20 DRS71S4 BE05 BE1 DR63L42 BR03 BR03 DR63L42 BR03 BR03 MTF 005 20 DRS71M4 BE1 BE05 DRS71S4 BE05 BE1 DRS71S4 BE05 BE1 DR63L42 BR03 BR03 MTF 007 20 DRN80M4 BE1...

Page 137: ...ET IO EtherNet IP and Modbus TCP at DIP switches S11 1 S11 2 S11 DHCP DEF IP res OFF res OFF ON 1 2 3 4 9007200422438795 S11 1 DHCP S11 2 DEF IP Status ON ON This combination of settings is not permitted ON OFF The MOVIFIT unit awaits the IP parameter being assigned by a DHCP server OFF ON The IP parameters are set to the following default values when the DC 24 V voltage is switched on IP address ...

Page 138: ...tion refer to the DR 71 315 AC Motors operating instructions or DR DV DT DTE DVE AC Motors CT CV Asynchronous Servomotors operating instructions 2 MOVIFIT startup For information refer to Chapter Startup General information Chapter MOVIFIT on the fieldbus Chapter Startup MOVIFIT frequency inverter 3 Parameteriza tion1 Programming with MOVITOOLS MotionStudio For information refer to chapter First s...

Page 139: ...BOX S2 20 x 1 1 21 x 0 0 22 x 0 0 23 x 0 0 25 x 0 0 26 x 0 0 24 x 1 16 17 2 1 ON 1 2 3 4 5 6 7 8 9007200092252555 1 Example Address 17 2 Switch 8 Reserved Addresses 1 to 125 valid addresses Addresses 0 126 127 are not supported The following table uses address 17 as an example to show how to set the DIP switches for any bus address DIP switch position Significance DIP 1 ON 1 DIP 2 OFF 2 DIP 3 OFF ...

Page 140: ...ply voltage s The associated control LEDs should now light up green Bus termination The bus terminating resistors are already installed in the ABOX and can be activated using switch S1 Bus termination ON on Bus termination OFF off factory setting ON S1 ON S1 The following table shows the functional principle of the bus termination switch Bus termination switch S1 Bus termination ON on Bus terminat...

Page 141: ... MOVIFIT frequency in verter 2 143 3 Set DIP switch S11 2 DEF IP to ON S11 DHCP DEF IP res OFF res OFF ON 1 2 3 4 9007200422438795 This sets the address parameters to the following default values IP address 192 168 10 4 Subnet mask 255 255 255 0 Gateway 1 0 0 0 4 Place the EBOX onto the ABOX and close it 5 Switch on the 24V_C and 24V_S supply voltage s The corresponding control LEDs should now lig...

Page 142: ...address MAC ID and baud rate The DeviceNet address is set with DIP switches S2 1 S2 6 The Baud rate is set with DIP switches S2 7 S2 8 S2 20 x 1 1 21 x 0 0 22 x 0 0 24 x 0 0 23 x 1 8 25 x 0 0 21 x 1 2 20 x 0 0 9 1 2 2 ON 1 2 3 4 5 6 7 8 9007200092311435 1 Setting the DeviceNet address 2 Setting the baud rate In the following table address 9 is used as an example to show how to set any bus address ...

Page 143: ...hes S10 2 to S10 6 are only re effected when you set the P802 Factory setting parameter to Delivery state Otherwise the system will ignore the changing of the DIP switch setting 6 6 2 Startup in Easy mode 1 Set DIP switch S10 1 to OFF ON 1 2 3 4 5 6 S10 2 Set the device parameters using DIP switches S10 2 to S10 6 see chapter De scription of DIP switches DIP switch S10 2 130 3 Place the EBOX onto ...

Page 144: ...aces of the MOVIFIT or external options e g braking resistor Serious injuries Do not touch the MOVIFIT unit and external options until they have cooled down sufficiently The diagnostic interface can be connected to a commercially available PC laptop via the USB11A interface adapter part number 08 248 311 Scope of delivery USB11A interface adapter Cable with RJ10 plug connector USB interface cable ...

Page 145: ... the net work proceed as follows 1 Set up a communication channel to communicate with your units For additional information refer to the manual MOVIFIT Function Level Classic or MOVIFIT Function Level Technology 2 Scan your network unit scan To do so click the Start network scan button 1 in the tool bar 1 9007200387461515 Startup with MOVITOOLS MotionStudio The next steps for startup parameterizat...

Page 146: ... D I 0 3 D I 0 4 D I 0 5 D I 0 6 D O 0 0 D I 0 7 D O 0 1 MOVIFIT R U N P S S T O 9007200090648715 Function level Classic with PROFINET IO Function level Technology with PROFIBUS or PROFINET IO D I 0 3 D I 0 1 D I 0 2 D I 0 0 D I 0 4 D I 0 5 D I 0 6 D I 0 7 D I 0 8 D I 0 9 D I 1 0 D I 1 1 D I 1 2 D O 0 0 D I 1 3 D O 0 1 D I 1 4 D O 0 2 D I 1 5 D O 0 3 MOVIFIT S F U S R B U S F R U N R U N P S S T O...

Page 147: ... the fault and ac knowledge this fault Technology function level The following tables show the states of the SF USR LED LED Meaning Measure Off IEC program is running Green Illuminated IEC program is running The green lit LED is con trolled by the IEC program Refer to the IEC program documentation for more information Red Illuminated Boot project has not been started or has been cancel led due to ...

Page 148: ...nding remedy 24V C LED The following table shows the states of the 24V C LED LED Meaning Measure Green Illuminated 24V_C continuous voltage is present Off 24V_C continuous voltage is not present Check the 24V C voltage supply LED 24V S The following table shows the states of the 24V S LED LED Meaning Measure Green Illuminated 24V_S actuator voltage is pres ent Off 24V_S actuator voltage is not pre...

Page 149: ... statuses of the BUS F LED LED Meaning Measure Off MOVIFIT is exchanging data with the DP master data ex change Red Flashing The baud rate is detected How ever MOVIFIT is not being ad dressed by the DP master MOVIFIT was configured incor rectly or not configured in DP master Check the project planning of the DP master Check whether all the modules configured during project plan ning are permitted ...

Page 150: ...een Illuminated MOVIFIT component hardware OK Green Illuminated If BUS F LED is off MOVIFIT operating correctly MOVIFIT is currently exchanging data with the DP master and all subordinate drive systems Green Flashing PROFIBUS address is set equal to 0 or higher than 125 Check the PROFIBUS address that is set in the MOVIFIT ABOX Yellow Illuminated MOVIFIT is in initialization phase Red Illuminated ...

Page 151: ...No error The number of bus errors is with in the normal range error active state Red Flashing 1 s cycle Bus warning The unit is performing a DUP MAC check and cannot send any messages because no other sta tions are connected to the bus error passive state Integrate another DeviceNet station into the network Check the wiring and terminating resistors Red Illuminated Bus error Bus off status The num...

Page 152: ...ion in the master s scan list and start communica tion in the master Green Illuminated Online operation al mode and con nected Unit is online Connection is active established state Red Flashing 1 s cycle Minor fault or connec tion timeout A correctable fault has occurred 24V_S actuator voltage missing Polled I O and or bit strobe I O connections are in the timeout status A correctable error has oc...

Page 153: ...ormed successfully A PIO connection is being es tablished with a master con figuring state Missing incorrect or incom plete configuration Check the unit config uration in the master Green Illuminated Online operational mode and connected Unit is online A PIO connection has been established established state Red Flashing 1 s cycle Minor fault or connec tion timeout A correctable fault has occur red...

Page 154: ... mode Unit is online DUP MAC check performed successfully A BIO connection is being es tablished with a master con figuring state Missing incorrect or incom plete configuration Check the unit config uration in the master Green Illuminated Online op erational mode and connected Unit is online A BIO connection has been established established state Red Flashing 1 s cycle Minor error or connection ti...

Page 155: ...statuses of the BUS F LED LED Meaning Measure Off MOVIFIT is exchanging data with the PROFINET master data exchange Yellow Illumina ted flash ing The STEP 7 hardware configura tion contains a module that is not permitted Switch the STEP 7 hardware config uration to ONLINE and analyze the component status of the slots in the MOVIFIT unit Green Green Red Flashing The flashing function in the PROFINE...

Page 156: ...n MOVIFIT again Replace EBOX if problem occurs several times Green Flashing Yellow Illumina ted flash ing MOVIFIT components hardware does not start Switch on MOVIFIT again Replace EBOX if problem occurs several times link act 1 LED The link act 1 LED indicates the states of the Ethernet port 1 according to the follow ing table LED Meaning Green Illuminated link Ethernet cable connects device with...

Page 157: ...asure Off Off MOVIFIT not ready for oper ation No DC 24 V supply Check DC 24 V supply Switch on MOVIFIT again Replace EBOX if problem oc curs several times Red green Flashing Red green Flashing MOVIFIT performs an LED test This status should only be ac tivated briefly during startup Red Flashing Red Illumina ted Conflict detected while as signing the IP address Another station in the network uses ...

Page 158: ...mmunication Check the bus connection of MOVIFIT Check the master scanner Check all the cables in the Ethernet X Green Flashing No controlling connection X Green Illumina ted There is no controlling con nection to a master scanner X Any state link act 1 LED The link act 1 LED indicates the states of the Ethernet port 1 according to the follow ing table LED Meaning Green Illuminated link Ethernet ca...

Page 159: ... V power supply pres ent but line voltage not OK Yellow Flashing quickly Ready Brake release without drive enable active Yellow Illuminated Ready but unit in hibited 24 V supply and line voltage OK but no enable signal Yellow Flashing twice pause Ready but in man ual mode without unit enable 24 V power supply and line voltage OK Stop manual mode to activate automatic mode Green yellow Flashing Rea...

Page 160: ...r 38 45 Unit motor data error Fault 90 Incorrect motor inverter assignment Invalid DIP switch setting Fault 94 Checksum error Fault 97 Copy error Red Flashing 3 times pause Fault 01 Overcurrent in output stage Fault 11 Overtemperature in output stage Red Flashing 4 times pause Fault 31 Temperature sensor tripped Fault 84 Motor overload Red Flashing 5 times pause Fault 4 Overcurrent in brake choppe...

Page 161: ... specific LEDs for PROFIsafe option S11 In the fol lowing figure these LEDs are shown as dark In the sample figure the PROFIBUS version is shown with Technology function level D I 0 3 D I 0 1 D I 0 2 D I 0 0 D I 0 4 D I 0 5 D I 0 6 D I 0 7 D I 0 8 D I 0 9 D I 1 0 D I 1 1 D I 1 2 D O 0 0 D I 1 3 D O 0 1 D I 1 4 D O 0 2 D I 1 5 D O 0 3 MOVIFIT S F U S R B U S F R U N R U N P S F S T A T E F D I 0 0 ...

Page 162: ...ex change with the F Host data exchange Standard operating state Red Illuminated Fault status in the safety part 24V_O supply voltage not avail able Read diagnostics in F Host Eliminate the cause of the fault and acknowledge in the F Host Off S11 option is currently in the ini tialization phase S11 option is not available or is not configured in the bus master slot 1 is empty Check voltage supply ...

Page 163: ...re shows an example of the LEDs for MOVIFIT with S12A safety option D I 0 3 D I 0 1 D I 0 2 D I 0 0 D I 0 4 A D I 0 5 B D I 0 8 D I 0 9 D I 1 0 D I 1 1 D I 1 2 D O 0 0 D I 1 3 D O 0 1 D I 1 4 D O 0 2 D I 1 5 D O 0 3 D I 0 7 B D I 0 6 A S F U S R B U S F R U N R U N P S F S T A T E F D I 0 0 F D I 0 1 F D I 0 2 F D I 0 3 F D O 0 0 F D O 0 1 F F U N C 2 4 V C 2 4 V S l i n k a c t 1 l i n k a c t 2 ...

Page 164: ... the FDO LEDs LED Meaning Off F DO output is inactive switched off Yellow Illuminated F DO output is active Display test 2 s after reset Red Illuminated Error at output F DO INFORMATION The FDO LEDs are only relevant for the S12A safety option F FUNC LED The following table shows the statuses of the F FUNC LED LED Meaning Off Safety function is not active or error at output F DO_STO Yellow Illumin...

Page 165: ...parameters not verified yet Perform verification of safety parameters Yellow Flashing Flash code for identification of the de vice during authentication entering the serial number in Assist S12 Green Illuminated S12 safety option is in RUN mode veri fication of safety parameters completed Yellow green Flashing Test mode for drive safety functions is active Red Flashing Error occurred error can be ...

Page 166: ...le Check whether the MOVIFIT is switched on Check the connections between MOVIFIT and the POF option L10 Green Illuminated 24 V supply for the POF option is available FO2 LED The FO2 LED indicates the status of the FO diagnostics at port 2 X31 LED Meaning Measure Off POF port 2 is ok Red Illuminated Maintenance for POF port 2 required Perform maintenance for POF port 2 e g re place the POF cable F...

Page 167: ...Status LEDs MOVIFIT FC Operating Instructions MOVIFIT FC 167 LED Meaning Measure Red Illuminated Maintenance for POF port 1 required Perform maintenance for POF port 1 e g re place the POF cable 21316996 EN 12 2014 ...

Page 168: ...ons e g braking resistor Serious injuries Do not touch the MOVIFIT unit and external options until they have cooled down sufficiently DBG DKG60B 793024907 You can also connect the DBG keypad to the MOVIFIT unit using option DKG60B 5 m extension cable NOTICE Loss of the ensured degree of protection if the screw plug of the diagnostic interface X50 is not installed or not installed correctly Damage ...

Page 169: ...present Check supply system leads line voltage and 24 V electronics supply for interruption 24 V electronics supply volt age not OK Check 24 V electronics supply voltage Permitted voltage DC 24 V 25 EN 61131 2 Residual ripple max 13 Motor restarts automatically as soon as the voltage reaches normal values 01 Overcurrent output stage Short circuit on inverter out put Check the connection between th...

Page 170: ...at the current limit Reduce the load on the drive Increase the n monitoring delay time Reset error1 09 Startup Incorrect startup parameteri zation e g with MOVITOOLS MotionStudio Repeat startup with correct settings If this does not work e g in Expert mode Set parameter P802 Factory setting to Deliv ery state once Switch to Easy mode once DIP switch S10 2 OFF Reset error1 11 Thermal over load of t...

Page 171: ...amount of current during the pre magnetization time Check connection between MOVIFIT inverter and motor 2 or all output phases inter rupted Check connection between MOVIFIT inverter and motor 82 Open output The inverter could not be supplied with the correct amount of current during the pre magnetization time Check connection between MOVIFIT inverter and motor Rated motor power too small in relati...

Page 172: ... 90 Output stage detection Incorrect assignment of mo tor inverter invalid DIP switch setting Correct the DIP switch settings Reset error1 94 EEPROM error Defective EEPROM Contact SEW Service 97 Copy error Error during data transmis sion Repeat copying process Restore the delivery state and re parameterize the unit 1 Reset the error by switching off the 24 V supply voltage or via communication 8 3...

Page 173: ...unit de energize the unit using appropriate measures WARNING Electric shock due to charged capacitors Severe or fatal injuries Observe a minimum switch off time of 1 minute after disconnecting the power supply 8 6 Storage Observe the following instructions when shutting down or storing MOVIFIT unit If you shut down and store the MOVIFIT unit for a longer period you must close open cable bushings a...

Page 174: ...tage This can be done for example by using a variable transformer for which the output voltage has been set according to the following overview After you have completed the regeneration process the unit can be used immediately or stored again for an extended period with maintenance The following stages are recommended AC 400 500 V units Stage 1 AC 0 V to AC 350 V within a few seconds Stage 2 AC 35...

Page 175: ... EMC Directive 2004 108 EC For detailed in formation on EMC compliant installation refer to the publication Electromagnetic Compatibility in Drive Engineering from SEW EURODRIVE The CE mark on the nameplate indicates conformity with the Low Voltage Directive 2006 95 EC and the EMC Directive 2004 108 EC 9 1 2 EAC marking The MOVIFIT unit series fulfills the requirements of the technical regulations...

Page 176: ...P 0 55 kW 0 75 HP 0 75 kW 1 0 HP 1 1 kW 1 5 HP 1 5 kW 2 0 HP 2 2 kW 3 0 HP 3 0 kW 4 0 HP 4 0 kW 5 2 HP PWM frequency 4 8 161 kHz factory setting 16 kHz Current limiting Imax Motor and regenerative 160 at W and m External braking re sistor Rmin 150 Ω 68 Ω Cable length between MOVIFIT and motor Max 15 m with SEW hybrid cable type A Hybrid cable shield ing Connect outer shield via EMC cable glands co...

Page 177: ...Installation altitude see chapter Electrical Installation Installa tion instructions h h 1000 m no derating h 1000 m IN reduction by 1 per 100 m h 2000 m Vline derating by AC 6 V per 100 m hmax 4000 m Derating for tilted mounting positions see chapter Mechani cal Installation Mounting position S1 operation IN 100 S1 op eration IN 90 S3 operation IN 100 Weight EBOX MTF 00 MOVIFIT FC size 1 approx 3...

Page 178: ... HP 0 55 kW 0 75 HP 0 75 kW 1 0 HP 1 1 kW 1 5 HP 1 5 kW 2 0 HP 2 2 kW 3 0 HP 3 7 kW 5 0 HP 4 0 kW 5 4 HP PWM frequency 4 8 161 kHz factory setting 16 kHz Current limiting Imax Motor and regenerative 160 at W and m External braking re sistor Rmin 150 Ω 68 Ω Cable length between MOVIFIT and motor Max 15 m with SEW hybrid cable type A Hybrid cable shield ing Connect outer shield via EMC cable glands ...

Page 179: ...Installation altitude see chapter Electrical Installation Installa tion instructions h h 1000 m no derating h 1000 m IN reduction by 1 per 100 m h 2000 m Vline derating by AC 6 V per 100 m hmax 4000 m Derating for tilted mounting positions see chapter Mechani cal Installation Mounting position S1 operation IN 100 S1 op eration IN 90 S3 operation IN 100 Weight EBOX MTF 00 MOVIFIT FC size 1 approx 3...

Page 180: ...cording to EN 61131 2 IE 250 mA typically 180 mA Option supply 24V_O Internal consumption Total current consumption VIN DC 24 V 15 20 according to EN 61131 2 IE 250 mA Internal consumption output current FDO00 FDO01 STO F sensor supply Electrical isolation Separate potentials for Fieldbus connection X30 X31 isolated SBUS connection X35 1 3 isolated 24V_C for MOVIFIT electronics diagnostic interfac...

Page 181: ... to EN 61131 2 interference voltage proof and short circuit proof Rated current Permitted total current Internal voltage drop 500 mA per group 2 A 1 A at ambient temperatures above 30 C max 2 V Potential reference Group III Group IV 24V_C 24V_S 9 6 Binary outputs DO00 DO03 Digital outputs Function level Classic with PROFIBUS or DeviceNet Function level Technology with PROFIBUS Function level Class...

Page 182: ... 9 8 Interfaces 9 8 1 SBus interface SBus SBus interface not with function level Classic Interface to other SBUS capable SEW units CAN bus to CAN specification 2 0 parts A and B Connection technology Terminals M12 Transmission technology according to ISO 11898 Bus termination 120 Ω terminating resistor can be activated using DIP switch S3 9 8 2 RS485 interface RS485 RS485 interface Diagnostic inte...

Page 183: ...aximum line length 9 6 kBd 1200 m 19 2 kBd 1200 m 93 75 kBd 1200 m 187 5 kBd 1000 m 500 kBd 400 m 1 5 MBd 200 m 12 MBd 100 m To extend the length several segments can be coupled using repeaters The max expansion cascading depth can be found in the manuals for the DP Master or the repeater modules Address setting Addresses 1 to 125 can be set using DIP switches in the connection box DP ident number...

Page 184: ...1801 Maximum line length from switch to switch 100 m according to IEEE 802 3 GSD file name GSDML V2 2 SEW MTX jjjjmmtt xml GSDML V2 1 SEW MTX jjjjmmtt xml Bitmap file name SEW MTX Classic bmp SEW MTX Technology bmp POF option L10 Option POF option L10 Function Interface adapter Input voltage DC 24 V 25 supplied by the ABOX from 24_C Current consumption Typically 150 mA max 300 mA Optical interface...

Page 185: ...68 10 4 depending on S11 DIP switch setting Vendor ID 013Bhex Name of EDS files SEW_MOVIFIT_TECH_ENIP eds Name of icon files SEW_MOVIFIT_TECH_ENIP ico Modbus TCP interface Modbus TCP Function level Technology Automatic baud rate detection 10 MBd 100 MBd Connection technology M12 RJ45 push pull and RJ45 plug connector in ABOX Integrated switch Supports auto crossing auto negotiation Maximum line le...

Page 186: ...ceNet specification V 2 0 500 kBd 100 m 250 kBd 250 m 125 kBd 500 m Bus termination 120 Ω switch on externally Process data configuration See MOVIFIT Function Level Classic manual See MOVIFIT Function Level Technology manual Bit strobe response Checkback signal of the unit status via bit strobe I O data Address setting DIP switch Name of EDS files SEW_MOVIFIT_Classic eds SEW_MOVIFIT_TECH_DNET eds ...

Page 187: ...Conductor Bare E Cu litz wire extra fine wires with individual wire 0 1 mm Shield E Cu wire tinned Overall diameter Max 15 9 mm Color of outer cable jacket Black Outer cable jacket insu lation TPE U Polyurethan 9 9 2 Electrical properties Conductor resistance for 1 5 mm2 at 20 C max 13 Ω km Conductor resistance for 0 75 mm2 at 20 C max 26 Ω km Operating voltage for 1 5 mm2 conduc tor Max 600 V acc...

Page 188: ...nd operation 30 C 90 C load capacity according to DIN VDE 0298 4 30 80 C according to Transport and storage 40 C 90 C load capacity according to DIN VDE 0298 4 30 80 C according to Flame retardant according to UL1581 Vertical Wiring Flame Test VW 1 Flame retardant according to CSA C22 2 Vertical Flame Test FT 1 9 9 5 Chemical properties Oil resistant according to DIN VDE 0472 part 803 method B Gen...

Page 189: ...nit which means it is grid inde pendent The following figures show the regenerative load capacities of the internal brake coils If the regenerative load capacity is not sufficient for the application connect an additional braking resistor see the following chapter The following figure shows the load capacity of the DR motor brake coils 20 000 25 000 10 000 15 000 5 000 0 10 1 100 1 000 10 000 BE5 ...

Page 190: ...aking resistor Part number MFT11A003 to MFT11A015 BW1T 18207057 MFT11A022 to MFT11A040 BW2T 18207545 9 11 2 Regenerative load capacity 200 400 300 600 400 800 500 1000 600 1200 J BW2 BW1 1 2 3 0 0 100 200 0 10 50 100 200 500 1000 2000 3000 4000 5000 6000 c h 839089035 c h Cycles hour 1 Brake ramp 10 s 2 Brake ramp 4 s 3 Brake ramp 0 2 s 21316996 EN 12 2014 ...

Page 191: ...1 5 BW200 005 K 1 5 Part number 08282935 08282862 08282919 08282838 Function Dissipating the regenerative energy Degree of protec tion IP65 Resistance 100 Ω 100 Ω 200 Ω 200 Ω Power rating in S1 100 cdf 100 W 200 W 100 W 200 W Dimensions W x H x D 146 x 15 x 80 mm 252 x 15 x 80 mm 146 x 15 x 80 mm 252 x 15 x 80 mm Cable length 1 5 m 9 12 3 BW150 BW068 BW150 006 T BW68 006 T BW68 012 T Part number 1...

Page 192: ... Up to 130 C Hot water Excellent Lye Excellent Carbonic acid Excellent Methanol Excellent Sodium chloride Excellent Oil vegetable ethereal Good to medium Oil and grease resistance Low Ozone resistance Excellent Phosphoric acid 50 Excellent Nitric acid 40 Good Hydrochloric acid 38 Excellent Acid resistance Excellent Sulfuric acid 30 Excellent Silicone oils and greases Excellent Drinking water Excel...

Page 193: ... as poisonous chlorine gas will result Strictly observe the safety instructions of the cleaning agent manufacturer Resistance to materials at the place of installation Grease Mineral oils Edible oils Gasoline Alcohol Solvent Resilient against shock and impact load Impact resistant Resistant to temperature change 25 60 C Increased temperature for cleaning processes 80 C Water jet resistant approx 1...

Page 194: ... IP69K 10 pieces M16 x 1 5 18216366 10 pieces M20 x 1 5 18216374 10 pieces M25 x 1 5 18216382 9 14 Accessories Type of screw fitting Image Contents Size Part number M12 plug for plug connector with male thread made of stainless steel 10 pieces M12 x 1 0 18202799 M12 plug for plug connector with female thread made of stainless steel 10 pieces M12 x 1 0 18202276 Pressure compensation fitting made of...

Page 195: ...104 min 50 12 37 5 15 140 280 334 4 66 1 179 7 25 6 317 3 Z Z 140 min 191 2 27021598603385995 1 The clearance of 104 mm below is only necessary for ABOXes with circular connector Intercontec mo tor output pointing downward 2 The clearance of 191 mm at the front is only necessary for ABOXes with circular connector Intercontec motor output at the front 21316996 EN 12 2014 ...

Page 196: ...7 5 304 1 min 40 min 104 min 50 12 334 4 Z M11 Z 40 50 50 1 min 191 2 9007202920497803 1 The clearance of 104 mm below is only necessary for ABOXes with circular connector Intercontec mo tor output pointing downward 2 The clearance of 191 mm at the front is only necessary for ABOXes with circular connector Intercontec motor output at the front 21316996 EN 12 2014 ...

Page 197: ...0 min 104 min 50 Z 37 5 15 140 280 66 25 6 Z 140 1 min 191 2 27021598603390347 1 The clearance of 104 mm below is only necessary for ABOXes with circular connector Intercontec mo tor output pointing downward 2 The clearance of 191 mm at the front is only necessary for ABOXes with circular connector Intercontec motor output at the front 21316996 EN 12 2014 ...

Page 198: ...40 min 50 Z Z 66 15 37 5 40 50 50 252 5 189 7 M11 min 104 1 min 191 2 9007202968012171 1 The clearance of 104 mm below is only necessary for ABOXes with circular connector Intercontec mo tor output pointing downward 2 The clearance of 191 mm at the front is only necessary for ABOXes with circular connector Intercontec motor output at the front 21316996 EN 12 2014 ...

Page 199: ...rawings Operating Instructions MOVIFIT FC 199 9 15 5 MOVIFIT size 1 with POF option L10 A 190 7 A 285 5 315 2 63 66 136 195 140 40 50 50 15 37 5 334 4 56 70 3 410 3 min 50 304 1 327 12 min 40 18014402366515211 21316996 EN 12 2014 ...

Page 200: ...n drawings Operating Instructions MOVIFIT FC 200 9 15 6 MOVIFIT size 2 with POF option L10 332 3 12 A A 190 7 334 4 56 70 3 410 3 285 5 315 2 63 66 136 195 140 37 5 40 50 15 min 40 min 50 50 9007203640500875 21316996 EN 12 2014 ...

Page 201: ...pointing downward The following figure shows the minimum installation clearance of the hybrid ABOX with circular connector Intercontec and motor output pointing downward 104 2 75 R75 1 113 36028801787793163 1 Smallest permitted bending radius of bulk cable 75 mm 2 Minimum distance to the bottom of the ABOX 104 mm 21316996 EN 12 2014 ...

Page 202: ...t pointing forward The following figure shows the minimum installation clearance of the hybrid ABOX with circular connector Intercontec and motor output pointing forward 1 R75 2 191 75 127 9007204023573387 1 Smallest permitted bending radius of bulk cable 75 mm 2 Minimum distance to the front of the ABOX 191 mm 21316996 EN 12 2014 ...

Page 203: ... sole responsibility that the units of the series MOVIFIT FC MOVIFIT MC are in conformity with Machinery Directive 2006 42 EC This includes the fulfillment of the protection targets for electrical power supply in accordance with annex I No 1 5 1 according to the Low Voltage Directive 73 23 EEC and 2006 95 EC EMC Directive 2004 108 EC 4 Applied harmonized standards EN ISO 13849 1 2008 EN 61800 5 1 ...

Page 204: ...the series MOVIFIT FC MOVIFIT MC in combination with S11 PROFIsafe are in conformity with Machinery Directive 2006 42 EC This includes the fulfillment of the protection targets for electrical power supply in accordance with annex I No 1 5 1 according to the Low Voltage Directive 73 23 EEC and 2006 95 EC EMC Directive 2004 108 EC 4 Applied harmonized standards EN ISO 13849 1 2008 EN 62061 2005 EN 6...

Page 205: ...ive 2004 108 EC 4 Applied harmonized standards EN ISO 13849 1 2008 5 EN 61800 5 2 2007 EN 61800 5 1 2007 EN 61800 3 2007 A1 2012 1 The products are intended for installation in machines Startup is prohibited until it has been established that the machinery into which these products are to be incorporated complies with the provisions of the aforementioned Machinery Directive 4 According to the EMC ...

Page 206: ... sued sew eurodrive de West SEW EURODRIVE GmbH Co KG Siemensstraße 1 D 40764 Langenfeld near Düsseldorf Tel 49 2173 8507 30 Fax 49 2173 8507 55 sc west sew eurodrive de Drive Service Hotline 24 Hour Service 49 800 SEWHELP 49 800 7394357 Additional addresses for service in Germany provided on request France Production Sales Service Haguenau SEW USOCOME 48 54 route de Soufflenheim B P 20185 F 67506 ...

Page 207: ...16 386 336 http www sew eurodrive be info sew eurodrive be Service Competence Center Industrial Gears SEW EURODRIVE n v s a Rue de Parc Industriel 31 BE 6900 Marche en Famenne Tel 32 84 219 878 Fax 32 84 219 879 http www sew eurodrive be service wallonie sew eurodrive be Brazil Production Sales Service São Paulo SEW EURODRIVE Brasil Ltda Avenida Amâncio Gaiolli 152 Rodovia Presi dente Dutra Km 208...

Page 208: ...trial Park Jiangsu Province 215021 Tel 86 512 62581781 Fax 86 512 62581783 suzhou sew eurodrive cn Guangzhou SEW EURODRIVE Guangzhou Co Ltd No 9 JunDa Road East Section of GETDD Guangzhou 510530 Tel 86 20 82267890 Fax 86 20 82267922 guangzhou sew eurodrive cn Shenyang SEW EURODRIVE Shenyang Co Ltd 10A 2 6th Road Shenyang Economic Technological Development Area Shenyang 110141 Tel 86 24 25382538 Fa...

Page 209: ...sew eurodrive fi sew sew fi Production Assembly Karkkila SEW Industrial Gears Oy Valurinkatu 6 PL 8 FI 03600 Karkkila 03601 Karkkila Tel 358 201 589 300 Fax 358 201 589 310 sew sew fi http www sew eurodrive fi Gabon Sales Libreville ESG Electro Services Gabun Feu Rouge Lalala 1889 Libreville Gabun Tel 241 741059 Fax 241 741059 esg_services yahoo fr Great Britain Assembly Sales Service Normanton SE...

Page 210: ... a s Via Bernini 14 I 20020 Solaro Milano Tel 39 02 96 9801 Fax 39 02 96 980 999 http www sew eurodrive it sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Société Industrielle Commerciale pour l Afrique 165 Boulevard de Marseille 26 BP 1173 Abidjan 26 Tel 225 21 25 79 44 Fax 225 21 25 88 28 sicamot aviso ci Japan Assembly Sales Service Iwata SEW EURODRIVE JAPAN CO LTD 250 1 Shimoman no Iwata...

Page 211: ... 60 7 3541404 sales sew eurodrive com my Mexico Assembly Sales Service Quéretaro SEW EURODRIVE MEXICO SA DE CV SEM 981118 M93 Tequisquiapan No 102 Parque Industrial Quéretaro C P 76220 Quéretaro México Tel 52 442 1030 300 Fax 52 442 1030 301 http www sew eurodrive com mx scmexico seweurodrive com mx Mongolia Sales Ulan Bator SEW EURODRIVE Representative Office Mon golia Olympic street 8 2nd floor ...

Page 212: ...DRIVE PARAGUAY S R L De la Victoria 112 Esquina nueva Asunción Departamento Central Fernando de la Mora Barrio Bernardino Tel 595 991 519695 Fax 595 21 3285539 sew py sew eurodrive com py Peru Assembly Sales Service Lima SEW DEL PERU MOTORES REDUCTORES S A C Los Calderos 120 124 Urbanizacion Industrial Vulcano ATE Lima Tel 51 1 3495280 Fax 51 1 3493002 http www sew eurodrive com pe sewperu sew eur...

Page 213: ...74 11 Banská Bystrica Tel 421 48 414 6564 Fax 421 48 414 6566 sew sew eurodrive sk Košice SEW Eurodrive SK s r o Slovenská ulica 26 SK 040 01 Košice Tel 421 55 671 2245 Fax 421 55 671 2254 sew sew eurodrive sk Slovenia Sales Service Celje Pakman Pogonska Tehnika d o o UI XIV divizije 14 SLO 3000 Celje Tel 386 3 490 83 20 Fax 386 3 490 83 21 pakman siol net South Africa Assembly Sales Service Johan...

Page 214: ...4142 Münchenstein bei Basel Tel 41 61 417 1717 Fax 41 61 417 1700 http www imhof sew ch info imhof sew ch Tanzania Sales Dar es Salaam SEW EURODRIVE PTY LIMITED TANZANIA Plot 52 Regent Estate PO Box 106274 Dar Es Salaam Tel 255 0 22 277 5780 Fax 255 0 22 277 5788 uroos sew co tz Thailand Assembly Sales Service Chonburi SEW EURODRIVE Thailand Ltd 700 456 Moo 7 Donhuaroh Muang Chonburi 20000 Tel 66 ...

Page 215: ...A provided on request Venezuela Assembly Sales Service Valencia SEW EURODRIVE Venezuela S A Av Norte Sur No 3 Galpon 84 319 Zona Industrial Municipal Norte Valencia Estado Carabobo Tel 58 241 832 9804 Fax 58 241 838 6275 http www sew eurodrive com ve ventas sew eurodrive com ve sewfinanzas cantv net Vietnam Sales Ho Chi Minh City All sectors except harbor and offshore Nam Trung Co Ltd 250 Binh Duo...

Page 216: ... MTA S02 00 designs 60 MTA S02 00 variants 60 MTA S42 00 description 79 MTA S42 00 designs 80 MTA S42 00 variants 80 MTA S52 00 description 82 MTA S52 00 designs 83 87 MTA S52 00 variants 83 87 MTA S53 00 L10 description 85 MTA S62 00 description 89 MTA S62 00 designs 90 MTA S62 00 variants 90 Nameplate 24 Standard 14 Standard actuating the terminals 62 Standard bus systems 60 Standard description...

Page 217: ...safe I O terminals 73 S12 safety option I O terminals 74 75 SBus terminal 72 Connection cables 98 Constant voltage brake 143 Copyright notice 8 C Tick 175 D DBG Connection 168 Manual mode 168 Operation 168 DBG keypad manual operation 168 Derating 54 Designated use 10 Designs MTA G55 00 93 MTA G65 00 96 MTA I55 00 93 MTA I65 00 96 MTA S02 00 60 MTA S42 00 80 MTA S52 00 83 87 MTA S62 00 90 DeviceNet...

Page 218: ...nals 62 Bus systems available 80 83 87 90 93 96 Connection EtherNet IP terminal 77 Connection for 24 V distributor terminal 69 Connection for diagnostic interface 72 Connection for I O terminal with option S11 73 Connection for I O terminal with option S12 74 75 Connection for motor terminal 67 68 Connection of line terminal 66 Description 79 82 85 89 92 95 Designs 80 83 87 90 93 96 Hybrid cable c...

Page 219: ...eNet interface 186 EtherNet IP interface 185 Modbus TCP interface 185 PROFIBUS interface 183 PROFINET IO interface 184 SBus interface 182 Internal braking resistors 190 Assignment 190 IP parameters for EtherNet IP 137 IP parameters for Modbus TCP 137 IP parameters for PROFINET IO 137 L Laptop connection 144 LED 146 24 POF option L10 166 24V C 148 24V S 148 BIO 154 BUS F 149 151 155 DI 146 DO 146 F...

Page 220: ...rminal with option S12 74 75 Connection of line terminal 66 Description 95 Designs 96 SBus terminal connection 72 MTA I55 00 24 V terminal connection 67 Connection for 24 V distributor terminal 69 Connection for diagnostic interface 72 Connection for I O terminal with option S11 73 Connection for I O terminal with option S12 74 75 Connection of line terminal 66 Description 92 Designs 93 SBus termi...

Page 221: ...nnection of line terminal 66 Description 85 SBus terminal connection 72 MTA S62 00 Additional installation instructions 61 Conductor end sleeves 61 24 V terminal connection 67 Actuating the terminals 62 Connection for 24 V distributor terminal 69 Connection for diagnostic interface 72 Connection for I O terminal with option S11 73 Connection for I O terminal with option S12 74 75 Connection for mo...

Page 222: ...tion 11 Operation 12 Other applicable documentation 8 Safe disconnection 11 Structure of embedded 7 Structure of section related 6 Target group 9 Transportation storage 10 SBus Technical data 182 Terminating resistor 129 SBus interface 182 SBus terminal connection 72 Scan network 145 Screw fittings Plug connector 194 Pressure compensation 194 Screw plugs 194 Sealing materials 192 Section related s...

Page 223: ... brakes 125 Wiring notes for the motor 125 STO FS01 logo 25 Jumper plug 104 STO jumper plug 104 Storage 10 173 Surfaces 192 T Target group 9 Technical data 0 CE marking 175 C Tick 175 Design with operating point 400 V 50 Hz 176 Design with operating point 460 V 60 Hz 178 Digital inputs 181 Digital outputs DO00 DO03 181 Dimension drawings 195 External braking resistors 191 Hygienicplus design 192 I...

Page 224: ...tor for POF 111 X20 24 V supply terminals 67 X21 X38 I O plug connector 100 X25 I O terminals 70 X29 24 V supply terminals 69 X30 DeviceNet plug connectors terminals 78 X30 Ethernet plug connector 77 X30 PROFIBUS terminals 76 X30 PROFINET POF plug connector 111 X31 Ethernet plug connector 77 X31 PROFIBUS terminals 76 X31 PROFINET POF plug connector 111 X35 SBus terminals 72 X50 diagnostic interfac...

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Page 228: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG P O Box 3023 76642 BRUCHSAL GERMANY Phone 49 7251 75 0 Fax 49 7251 1970 sew sew eurodrive com www sew eurodrive com ...

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