SENDER RAMPS PROGRESSION Series Manual Download Page 4

MAINTENANCE: 

 

When you assemble your ramp please use silicone spray to protect and lubricate the bolts. Follow the safety instructions on the 
bottle / can for safe use. 
 

  

 

Torque Wrench (recommended) – Spray your bolts during assembly process and as often as possible for better function 

 

Moving parts such as Nuts and Bolts should be silicone sprayed frequently. All cut edges and natural plywood faces should be 
treated with LOW VOC (Water Based) Decking protector Natural Colour. Repeat annually. Under no circumstances use Varnish!! 
Check for damage before and after each use and retire the Tabletop if you find any damage until you seek further advice from 

[email protected] Additional notes at the end of this guidebook.

 

 
INSTALLATION EQUIPMENT REQUIRED

 

 

1 x 6 mm HEX KEY (Found ON Your Bike Maintenance TOOL!) – SUPER Fast with an Impact Gun with 6 mm Attachment. 

 

OR A “T” HANDLE 6 mm HEX / ALLEN KEY is useful piece of equipment for tightening bolts 

 

OR A Torque Wrench will ensure that ALL bolts are set at the max tension of 12 Nm 

 
Your Tabletop may come unassembled or assembled. Please reads the section appropriate to your purchase.  

 

PROGRESSION 600 and 1200 WIDE TABLETOP ASSEMBLY 

 

REFRESH KIT

A Refresh KIT will be available in our shop for components in contact with the ground subject to the most wear 

and tear. 

 

 

600 TABLETOP COMPONENTS: 

  

  

 

SIDES AND CROSS BATONS – END PLATES - SURFACE 

1200 TABLETOP COMPONENTS: 

  

  

 

SIDE PANELS – END PLATES – CROSS BATONS 

Summary of Contents for PROGRESSION Series

Page 1: ...tune the height of your session in conjunction with a Progression Ramp Our NEW design allows you to use the Tabletop on our FIXED HEIGHT CLASSIC CORE RANGE or our ADJUSTABLE HEIGHT PROGRESSION RANGE R...

Page 2: ...THE ADJUSTABLE LEG AND DROP OF COMPONENTS AT ANY HEIGHT FROM 350 TO 600 THE ADJUSTABLE LEGS ALSO WORK WITH THE PROGRESSION TABLETOPS ON THE CLASSIC AND CORE RANGE BUT ONLY AT FIXED HEIGHTS TERRAIN AD...

Page 3: ...cking unpacking and transporting the ramp with two people to avoid manual handling injuries DESIGNED FOR Riders clubs and coaches on all types of bikes Heavy use including E Bikes Safe Working Load is...

Page 4: ...you seek further advice from support sender ramps com Additional notes at the end of this guidebook INSTALLATION EQUIPMENT REQUIRED 1 x 6 mm HEX KEY Found ON Your Bike Maintenance TOOL SUPER Fast wit...

Page 5: ...functioning product ASSEMBLY TOOLS 1 x Drill Driver 1 x Impact Drill Driver 1 x Pozi 2 Hand Screw Driver 1 x 4 mm Drill Bit 1 x Pozi 2 Driver Bit 1 x TX25 Driver Bit 2 x 600 mm Long Quick Wood Clamps...

Page 6: ...l create a RIGID Angle to help screw the HINGES to the END PLATE ONLY Places the Hinges inside the Marker Lines on the END Plate Make sure that the hinge is 90 degrees and tight into the corner formed...

Page 7: ...he Batons and fix the components together with TX25 5 x 50 Screws STAGE 4 Take the 600 Tabletop surface and place this onto the substructure you have created Make sure the arrows on the surface are pa...

Page 8: ...MPORTANT THAT THE ANGLED ENDS ARE ALSO BALANCED AS SHOWN BELOW OR THE END PLATES WILL NOT FIT PROPERLY THE ANGLED END MUST BE INSET BY 18 mm AT EACH END ONCE YOU ARE CERTAIN THAT THE ENDS AND ONE SIDE...

Page 9: ...Plate You may need to adjust the location of the clamps on the top edge of End Plate and under the table to find the most SQUARE position WHEN CLAMPED TO THE WORK BENCH TABLE A GAP AT THE TOP OR BOTT...

Page 10: ...ough the plywood Lie them on a flat surface so you can see ALL of the CIRCLE ROUND Markers around the holes Place the T nuts into ALL CIRCLED Holes ONLY Place the Small Screws into the holes in the T...

Page 11: ...inside the Panels WARNING YOU MUST DRILL EACH HOLE BEFORE FIXING COMPONENTS WITH A SCREW FAILING TO DO THIS WILL SPLIT THE PLYWOOD WE BUILD HUNDREDS OF RAMPS AND NEVER HAVE SPLIT COMPONENTS DO NOT SKI...

Page 12: ...must be able to easily manipulate the parts Use the A Assembly Blocks to align the surface and substructure Place the A blocks underneath the surface and flush against the side of the substructure Yo...

Page 13: ...should be NO gap between BLOCK A and the End Plate You may need to adjust the location of the clamps on the top edge of End Plate and under the table to find the most SQUARE position WHEN CLAMPED TO T...

Page 14: ...wo parts together on a flat surface to check the alignment of the vertical ends Stand the two parts on one edge side as shown below Take the two long joining plates with 4 holes and align this over th...

Page 15: ...DLE of the Tabletop at each end Secure this with an M10 x 40 mm Button Head bolt with a large washer Repeat at either end on both side of the Tabletop JOINING TWO TABLETOPS WITH THE JOINING BLOCKS Tab...

Page 16: ...you can locate a Bolt through one side and into a T Nut in the opposing plate Tighten by finger to catch the thread and avoid cross threading before using a Hex key to tighten the bolts This give a s...

Page 17: ...T Use the Bolt Hole closest to the MIDDLE of the Tabletop as shown below Take your 350 OR 500 Curved Leg Component with the T Nut The T NUT should be on the INSIDE of the Tabletop SLIDE this until the...

Page 18: ...ond hinge INSTALLING THE SMALL STABILISING FOOT Take one of the Small Feet Place this as shown below so that the higher part is on the INSIDE of the Tabletop The Rough MESH face should face the End of...

Page 19: ...SET The Images below show BOTH 350 and 500 Legs Installed on a 1200 Wide Tabletop You will need store one set or both legs sets depending on the height of ramp you intend to use You will need to Store...

Page 20: ...500 Heights RAMP TO RAMP SINGLE TABLETOP NOE LEGS Create a Take OFF to landing Ramp with ONE 600 or 1200 Table Simply remove and store all leg sets with a strap if they are installed on your Tabletop...

Page 21: ...rst and the tighten both to 12 Nm When TWO Tabletops are joined together BOTH the LEGS should be in the MIDDLE of the STRUCTURE Before use make sure that all bolts are tight STEP 2 We recommend BOLTIN...

Page 22: ...ocks as shown below Place the second bolt by finger first and then tighten both bolts to 12 Nm Repeat on the other side When TWO Tabletops are joined together there should be ONE Leg set at the Middle...

Page 23: ...d cold conditions that are perfect for growing mould and mildew Birch Plywood and other sheet materials are prone to these growths if it is not treated Your ramp CAN BE used outside in the rain and in...

Page 24: ...AL COLOUR OR CLEAR DISPOSING OF YOUR RAMP You should remove all screws nuts and bolts and place these in metal recycling You must put the plywood in the wood recycling BETTER Get in touch for new part...

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