Start in the middle hole and place the screws 1 mm OFF centre TOWARDS the Outside Long Edge of the Hinge. Fill the remaining
holes by placing the screw in the centre of holes and repeat the process on the 2
nd
Hinge. REMEMBER – DO NOT SCREW THE
HINGE TO THE BATON
. Remove the Clamp and the Baton. Repeat the process to install the two remaining hinges into the
other END Plate. Place these components to the side.
STAGE 3:
Take the 2 x Side Panels and 2 x Cross Batons. Place the Cross Batons in the Vertical Pockets inside the Panels.
WARNING! YOU MUST DRILL EACH HOLE BEFORE FIXING COMPONENTS WITH A SCREW. FAILING TO DO THIS WILL SPLIT THE PLYWOOD. WE
BUILD HUNDREDS OF RAMPS AND NEVER HAVE SPLIT COMPONENTS! DO NOT SKIP THIS PROCESS.
Place the 4 mm Drill Bit beside a TX25 Screw and ensure that the drill bit will make a hole the same length as the screw. Use a
Quick Clamp to hold the structure together. You may need to PULL the structure to the edge of the table to drill a straight hole
where the marker is close to the table surface. It is important that you follow the sequence described.
Drill through the 4 marker points in the side panel into the end of the Batons and fix the components together with TX25 5 x 50
Screws.