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SPX100 SENSOR 

DUST EMISSIONS CONTROLLER

 

 

 

 

Notice Technique 

 

FI 72.0110.0316E 

 

Page 24 sur 27 

 

 

VIII) General instructions for safety, assembly, commissioning, usage and maintenance 

 

to be read before working on the device 

GENERAL

 

These instructions must be read jointly with: 
+the standard NFC15-100 
+the technical data sheet specific to the device 
The  Sefram  devices  are  designed  to  be  assembled, 
commissioned 

and 

used 

in 

compliance 

with 

the 

characteristics/data  given  in  the  technical  data  sheet.  Always 
adhere to all of directives, legislation, orders and most recent 
standards in force for the stated field of application. 
The  assembly,  commissioning,  usage  and  maintenance 
operations  must  always  be  carried  out  by  qualified  and 
authorised personnel.  
Personnel  working  on  the  devices  must  be  familiar  with  the 
safety  rules  and  requirements  in  force  regarding  the 
components, devices, machines and electrical installations. 

RECEPTION - STORAGE 

After unpacking the device, check that this latter has not been 
damaged  during  transport;  for  certain  devices,  remove  the 
protective  film  from  the  cover.  The  material  must  be  stored 
inside in a dry place. 
In the event of a problem, please contact Sefram. 

ASSEMBLY  

The  assembly  operations  must  be  carried  out  by  qualified, 
skilled and authorised personnel.  Personnel working on these 
devices  must  be  familiar  with  the  safety  rules  and 
requirements in force.   
The box must be mounted vertically. 
For material connected permanently to the network, a quickly 
accessible  cut-off  device  must  be  incorporated  into  the 
cabling installation of the building. 
The  device  supply  must  be  equipped  with  a  device  for 
protection  against  risks  of  over-current  and  fault  isolation.  
The  number  of  poles  protected  must  be  appropriate  to  the 
neutral regime of the building and to the regulations in force. 
The equipment must be connected to the PE protection mass 
by green/yellow wires (NFC15-100). 
The device is compatible with the neutral regimes TT, TN or 
IT; 
Nevertheless,  we  recommend  that  the  device  is  supplied 
through  the  intermediary  of  an  insulation  transformer  for 
which  the  primary  is  supplied  between  phases  and  not 
between phase and neutral, so as to avoid any accidental over-
voltage caused when the neutral is cut before the phases.  
In the event of a problem, please contact Sefram. 

 

COMMISSIONING AND USAGE 

Commissioning is authorised only after duly establishing that 
the device, the machine or the installation in which the device 
has been integrated in a compliant manner, satisfies all of the 
directives,  legislation,  orders  and  most  recent  standards  in 
force.  
Commissioning  operations  must  be  carried  out  by  qualified, 
skilled and authorised personnel. Personnel working on these 
devices  must  be  familiar  with  the  safety  rules  and 
requirements in force.  
Note:  correct  operational  functioning  does  not  in  itself 
constitute an indication of conformity to the recommendations 
for the use of the material in complete safety.   
Also  read  the  maintenance  recommendations  which  equally 
apply during commissioning and use.  
In the event of a problem, please contact Sefram.

 

MAINTENANCE 

The device does not require any special maintenance. 
The following operations are recommended; they constitute a 
minimum: 

Before  any  work  intervention,  we  recommend  that 
the dust is removed 

before

 opening the cover, 

The  device  must  not  be  opened  in  an  excessively 
dusty environment 

If  the  unit  is  calibrated  in  µg/m

3

,  mg/m

3

  or  g/m

3

,        

an  annual  re-calibration  using  a  reference  mass 
measurement  should  be  carried  out  to  ensure  the 
emissions trend is correct. 

The  integrity of the joints must be checked: remove 
any trace of dust or other deposit, 

Remove  any  trace  of  dust  which  could  have 
penetrated during the setting operation, 

Always 

ensure that the cover is correctly closed. 

For  high  concentrations  of  "sticky  /  caking" 
products,  periodically  clean  the  sensor  which  is 
immersed in the flow. 

In  general,  perform  an  auto-zero  operation  once  a 
year 

The  replacement  of  the  batteries  must  be  made  out 
voltage.  The  monthly  history  is  lost  upon  removal 
batteries.  Before  replacement,  please  record  the 
memory if needed. 

Maintenance  operations  must  be  carried  out  by  qualified, 
skilled and authorised personnel.  Personnel working on these 
devices  must  be  familiar  with  the  safety  rules  and 
requirements in force.  
In  the  event  of  a  problem  or  any  questions  during  these 
operations please contact SEFRAM. 
 

ATEX version : See FI 72.0233 instruction 

Summary of Contents for SPX 100 V4

Page 1: ...SPX100 SENSOR DUST EMISSIONS CONTROLLER Notice Technique FI 72 0110 0316E Page 1 sur 27 SPX 100 V4 TECHNICAL NOTICE ...

Page 2: ...5 Date and time adjustment 6 Setting the unit 7 Setting the display format 8 View measuring scale 9 Setting the 4 20 mA scale 10 Alarm average duration adjustment 11 Auto sensitivity 12 Auto zero 13 Average calculation 14 Calibration 15 Language adjustment 16 Alarm adjustment Alarm reading VI INSTALLATION START page 22 VII CALIBRATION PRINCIPLE page 22 VIII General instructions for safety assembly...

Page 3: ...ts extremity is projected into the particle flow monitored the signal The control unit receives the data from the sensor averaging measure converses with the user display keys automatic zero calibration stores and dates the datas 1 month of recordings commands the alarm an output 4 20 mA in option of the trend The SPX 100 can be connected with a PC line RS232 and software in option directly or thr...

Page 4: ...SPX100 SENSOR DUST EMISSIONS CONTROLLER Notice Technique FI 72 0110 0316E Page 4 sur 27 PRINCIPLE PLAN ...

Page 5: ... flow at the sensor 85 C standard sensor 250 C sensor with thermal separator 250 C please contact us Storage temperature 20 to 70 C Alarm threshold Adjusting from 0 to full scale shown in alarm adjustment Averaging measure From 1 to 60 minutes Calendar Retention 11 years without supply Accuracy 1 minute per month maxi Leap year year 2000 1 month memory Save by battery kind R6 Retention 10 years wi...

Page 6: ... or the duct to be monitored Filetage 1 BSP 26 34 GAS Placed on a rectilinear position 5 diameters before 2 diameters after mini N B If stack 5 diameters after grounded metallic duct 5 meters before the sensor mini The continuity of earth between the sensor and the section of casing must be ensured The sensor length must be adjusted to the duct ...

Page 7: ...tice Technique FI 72 0110 0316E Page 7 sur 27 2 Base To access the terminal blocks put off the connections cover NOTE The relay contacts are drawing main supply off When the supply voltage comes on the relay pulls up if no alarm FUSE PROTECTION ...

Page 8: ... 0316E Page 8 sur 27 SUPPLY CHOICE To access this put off the front panel and the upper board BE CAREFUL The SPX 100 leaves our workshops for a 230V supply voltage WARNING If you change the supply voltage you must update the data plate located on the outside of the box ...

Page 9: ...the last 1 month datas scrolling memory 1 storing each minutes To calculate the average value of the dust concentration on 1 month maxi see average calculation on 24 hours Possibility to read the datas via a PC Incident analysis graphics outputs Report outputs etc Display of the instantaneous and averaged trend from 1 to 60 mm in mg m3 µg m3 or of full scale see measure reading adjustment If the m...

Page 10: ...d keep it pressed Press the valid key see alarm adjustment option of a non maintained alarm please consult us 3 4 20 mA in option The 4 20 mA output scale is adjustable The 4 20 mA output recopies the instantaneous measure or the average measure according to the display see measure reading adjustment 4 mA for 0 measure 20 mA for the value of the 4 20 mA input scale 4 Connection Each time the base ...

Page 11: ...EMISSIONS CONTROLLER Notice Technique FI 72 0110 0316E Page 11 sur 27 V ADJUSTMENTS All the adjustments are made with an alphanumerical display a bargraph and some keys in front panel 1 Front panel front panel description ...

Page 12: ...g the VALID key The keys that have a function for the selected parameter adjustment are symbolised on the display up key down key left key right key valid key Passing to the next step with the VALID key valid the previous parameter All the parameters are stored into memory Adjustment rolling menu NOTE automatic return to the read measurement position occurs after 1 minute of inactivity ...

Page 13: ...lied duration average duration If the alarm is cancelled when alarm activated the averaged measure is initialised with the instantaneous measure in progress So wait the average duration for a new averaged measure NOTE The 4 20 mA output recopies the displayed measure instantaneous or averaged according to the selected choice see above see running 4 20 mA 4 Password adjustment or CODE The password ...

Page 14: ...is pressed if the password is good the display shows To change the password press the right key otherwise the valid key To adjust a new password select the digit you want to adjust with the left and right key and press the up and down keys to increase or decrease the selected digit Then press the valid key the new password is activated BE CAREFUL If you lose the password all the adjustments stay f...

Page 15: ... good select the value you want to adjust with the left and right key and press the up and down key to increase or decrease the selected value 6 Unit adjustment Set the display units with the up and down buttons mg m3 by default or µg m3 or g m3 or 7 Display format adjustment Set the display format with the up and down buttons X XXXX or XX XXX or XXX XX by default or XXXX X or XXXXX To be adjusted...

Page 16: ...onfirm this WARNING if the 4 20 mA scale is greater than the value of the measuring scale 20 mA will never be obtained at the output 10 Alarm average duration adjustment Adjustment of the average duration 1 2 5 10 15 20 25 30 35 40 45 50 55 ou 60 minutes It s this average value calculated on this duration who s be read in reading measure see measure reading adjustment It s with this average value ...

Page 17: ...execution by pressing the right key else the VALID key allows quitting this function c Enter the required value of the measuring scale This must be selected as a function of an alarm limit which is to be assigned and as a function of the current emissions value Where possible the aim is to have a scale value corresponding to 10 times the current emissions level e g value of the current estimated e...

Page 18: ...ect a value which covers representative operation of the installation unclogging arrival of unstable material etc f The SPX 100 makes some tests to obtain an optimal sensor sensibility The display shows a message like that g At the end of the test 2 cases The procedure finishes correctly the device returns to measurement view with the new settings The procedure does not finish correctly the displa...

Page 19: ...ro The auto zero allows the offset adjustment of the device according with its environment where it is fitted noise electronic offset When we arrive in this step the SPX 100 asks If the VALID key is pressed next step without doing an auto zero If the right key is pressed beginning of the procedure auto zero It s automatic and lasting 75 seconds Wait the end of the procedure NOTE Unnecessary to put...

Page 20: ... 100 a Press the right key b Enter the date time of the start of the period using the up down right and left buttons c Enter the date time of the end of the period in the same way d The average emissions level is calculated and then displayed NOTE If the result is flicking it is because one data on the period selected at least isn t up dated This may mean that the device was switched off during th...

Page 21: ...as in the average calculation section b The result obtained by the SPX 100 is calculated and then displayed Press the VALID button c Correct the value displayed with your result using the up down right and left buttons then press the VALID button NOTE the calibration of the SPX 100 affects the measuring scale when the calibration has been done the SPX 100 adjusts its calculations accordingly BE CA...

Page 22: ... the averaged measure is initialised with the instantaneous measure So if the instantaneous measure is upper than the alarm threshold the alarm is activated again The alarm is stored into memory even if the supply drops and it is keeping maintained even if the measure drops below the alarm threshold For operation with a non maintained alarm please consult us BE CAREFUL The measure full scale is wi...

Page 23: ... display units and format as a function of the required measuring scale Go to auto sensibility and valid VII calibration principle Recalibrating an SPX 100 from a weighted reference measurement On the day of the measurement the SPX 100 must be operating in parallel with the mass measurement Several days later once the results of the reference measurement have been obtained perform the calibration ...

Page 24: ... between phases and not between phase and neutral so as to avoid any accidental over voltage caused when the neutral is cut before the phases In the event of a problem please contact Sefram COMMISSIONING AND USAGE Commissioning is authorised only after duly establishing that the device the machine or the installation in which the device has been integrated in a compliant manner satisfies all of th...

Page 25: ...is forbidden You must send us back the device in our workshops otherwise the certification and the guarantee are lost In case of failure no action is permitted and the unit must be returned to the following address X CERTIFICATE The SPX100 base and sensor respects the European directives CEM BT and ATEX which concerns it However it must be used correctly in applications for which it is intended an...

Page 26: ...SPX100 SENSOR DUST EMISSIONS CONTROLLER Notice Technique FI 72 0110 0316E Page 26 sur 27 XI PHYSICAL DIMENSIONS 1 Sensor STANDARD WITH THERMAL SEPARATOR ...

Page 27: ...SPX100 SENSOR DUST EMISSIONS CONTROLLER Notice Technique FI 72 0110 0316E Page 27 sur 27 2 Control unit SEFRAM RESERVES THE RIGHT TO MAKE CHANGE TO ITS PRODUCTS ...

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