Sea-doo GTI SE Series Operator'S Manual Download Page 79

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MAINTENANCE PROCEDURES

Spark Plug Installation

Prior to installation, ensure the contact
surfaces of the cylinder head and spark
plug are free of grime.

1. Using a wire feeler gauge, set elec-

trode gap as specified in the follow-
ing chart.

ENGINE

SPARK

PLUG

TORQUE

GAP

mm (in)

1503

NGK

DCPR8E

Hand

tighten

+ 1/4 turn

with a

socket

0.75

(.030)

2. Apply anti-seize lubricant over the

spark plug threads to prevent possi-
ble seizure.

3. Hand screw spark plug into cylinder

head. Then, tighten the spark plug
clockwise an additional 1/4 turn with
an approved spark plug socket.

Install ignition coil. Refer to

IGNITION

COIL INSTALLATION

Complete the installation in the re-
verse order of the removal.

Ignition Coils

Ignition Coil Removal

1. Open seat.

2. Remove engine cover (as applicable

to model).

Disconnect ignition coil connector.

NOTICE

Do not remove the igni-

tion coil before disconnecting the
input connector or the wires may be
damaged. Do not pry up ignition coil
with a screwdriver to avoid damage.

NOTE:

Twist ignition coil in both direc-

tions as you pull it up to ease removal.

Remove ignition coil from spark plug.

Ignition Coil Installation

1. Pull rubber seal down.

sbs2009-011-002_a

1. Rubber seal pulled down

2. Apply DOW CORNING 111 (P/N 413

707 000) to rubber seal seat as
shown.

smr05-015-002_d

1. Apply product here

sbs2009-011-001_a

1. Apply product here

3. Pull rubber seal back on its seat

making sure the tabs on the ignition
coil and the slots in the seal properly
match together.

4. Leave a ring of grease on top of the

seal as shown to act as a water bar-
rier. Wipe off the excess.

_______________

Summary of Contents for GTI SE Series

Page 1: ......

Page 2: ...o the state of California to cause cancer and birth defects or other reproductive harm In USA products are distributed by BRP US Inc Knight s Spray Nine is a trademark of Korkay System Ltd GTX is a trademark of Castrol Ltd Used under license This is a non exhaustive list of trademarks that are the property of Bombardier Recreational Products Inc or its affiliates XPSTM O P A S TM Sea Doo T O P S R...

Page 3: ...sure craft Safety Messages This Operator s Guide utilizes the fol lowing symbols and words to empha size particular information WARNING Indicates a potential hazard which if not avoided could result in seri ous injury or death CAUTION Indicates a hazard situation which if not avoided could result in minor or moderate injury NOTICE Indicates an instruction which if not followed could se verely dama...

Page 4: ... fea tures models or equipment without incurring any obligation upon itself This Operator s Guide and the SAFETY DVD should remain with the watercraft when it s sold and in a waterproof bag with the watercraft at all times 2 _______________ ...

Page 5: ...afety Equipment 16 Additional Recommended Equipment 18 NAVIGATION RULES 19 Operating Rules 19 FUELING 21 Recommended Fuel 21 Fueling Procedure 21 TRAILERING INFORMATION 23 IMPORTANT ON PRODUCT LABELS 25 PRE RIDE INSPECTION 30 What to Do Before Launching the Watercraft 30 Hull 30 Jet Pump Water Intake 31 Drain Plugs 31 Battery 31 Fuel Tank 32 Engine Compartment 32 Engine Oil 32 Engine Coolant 32 St...

Page 6: ...keboard Post 50 17 Wakeboard Rack 51 OPERATING INSTRUCTIONS 54 Operation During Break In Period 54 Boarding the Watercraft 54 How to Start Engine 57 How to Shut Off the Engine 58 How to Steer Watercraft 58 How to Engage Neutral and Reverse 59 How to Use the Variable Trim System VTS 61 General Recommendations 62 SPECIAL PROCEDURES 64 Jet Pump Water Intake and Impeller Cleaning 64 Capsized Watercraf...

Page 7: ...el 90 ENGINE EMISSIONS INFORMATION 92 Manufacturer s Responsibility 92 Dealer s Responsibility 92 Owner Responsibility 92 EPA Emission Regulations 92 SPECIFICATIONS 93 TROUBLESHOOTING TROUBLESHOOTING GUIDELINES 100 MONITORING SYSTEM 103 Pilot Lamps and Message Display Information 103 Beeper Code Information 105 WARRANTY BRP LIMITED WARRANTY USA AND CANADA 2010 SEA DOO PERSONAL WATERCRAFT 108 CALIF...

Page 8: ...TABLE OF CONTENTS BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA 2010 SEA DOO PERSONAL WATERCRAFT 120 CUSTOMER INFORMATION PRIVACY INFORMATION 126 CHANGE OF ADDRESS OWNERSHIP 127 6 _______________ ...

Page 9: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 7 ...

Page 10: ...re sult in CO poisoning personal injury and death Avoid Gasoline Fires and Other Hazards Gasoline is extremely flammable and highly explosive Fuel vapors can spread and be ignited by a spark or flame many feet away from the en gine To reduce the risk of fire or explo sion follow these instructions Use only an approved RED gasoline container to store fuel Strictly adhere to the instructions in FUEL...

Page 11: ...roperty Observe the instructions on all safety labels They are there to help assure that you have a safe and en joyable outing Riding with passenger s or pulling tubes a skier or a wake boarder makes the PWC handle differently and requires greater skill Certain PWC models come equipped with tow eyelets or a ski pole which can be used to at tach a tow rope for a skier tube or wakeboarder Do not use...

Page 12: ...ncluding the pos sibility of broken bones or more seri ous bodily injuries Remain flexible and avoid sharp turns PWCs are not designed for night time operation Certain PWC models are equipped with an intelligent suspension Al though the system absorbs part of the vertical forces and therefore re duces the impact force to the body it cannot eliminate it completely To prevent you and your passenger ...

Page 13: ...igns Remember that sun wind fatigue or illness may impair your judge ment and reaction time Don t drink and drive WARNING Never ride under the influence of alcohol or drugs They slow reac tion time and impair judgment Operation of this PWC by a person under 16 years of age or a person with a disability that impairs vision reaction time judgment or opera tion of the controls is NOT recom mended Alw...

Page 14: ...idental starting always detach the D E S S key from its post when swimmers are boarding or nearby or during re moval of any weeds or debris from the intake grate On a PWC never place your feet and legs in the water to aid turning Operation by Minors Minors should always be supervised by an adult whenever operating a wa tercraft Laws regarding the minimum age and licensing requirements of mi nors m...

Page 15: ...and follow the observers instructions When pulling a tube skier or a wake boarder do not make tight sharp turns unless absolutely necessary Remember that although this PWC is manoeuvrable the person in tow may not be able to avoid an obsta cle or the PWC with which it is be ing towed Allow only capable swimmers to take part in any water sport Always wear an approved personal flotation device PFD W...

Page 16: ...y Stay at least 45 m 150 ft away from areas marked by a diver down float WARNING Avoid personal injury Do not al low anyone near the propulsion system or intake grate even when the engine is off Items such as long hair loose clothing or per sonal flotation device straps can become entangled in moving parts resulting in serious injury or drowning In shallow water shells sand pebbles or other ob jec...

Page 17: ... and rescue This will im prove your chances of extending your survival time until rescue Your will to live does make a difference If there is more than one person in the water huddling is recom mended while waiting to be res cued This action tends to reduce the rate of heat loss and thus in crease the survival time Always wear your PFD It won t help you fight off the effects of hypother mia if you...

Page 18: ...stle The operator and passenger s of PWCs must wear protective clothing including A wet suit bottom or thick tightly woven and snug fitting clothing that provides equivalent protection As an example thin bike shorts would not be appropriate Severe inter nal injuries can occur if water is forced into body cavities as a re sult of falling in the water or be ing near jet thrust nozzle Normal swimwear...

Page 19: ...lightly backward face up position It can greatly increase the chances of survival Type I is most effective for all waters especially off shore when rescue may be delayed It is also the most effective in rough wa ters F00A2CY TYPE I WEARABLE PFD Type II Wearable turns its wearer in the same way as Type I but not as effectively The Type Il does not turn as many persons under the same conditions as a...

Page 20: ...ld contribute to in crease the risk of a collision Weighing the Risks vs Benefits In order to decide whether or not you should wear a helmet it is best to con sider the particular environment you will be riding in as well as other fac tors such as personal experience Will there be a lot of traffic on the water What is your riding style The Bottom Line Since each option minimizes some risks but inc...

Page 21: ...oat The port side of boat left side is visu ally identifiable by a RED light off the bow and the starboard side right side by a GREEN light F00A13Y Starboard Port Stern Bow 2 1 TYPICAL 1 RED light 2 GREEN light yield zone Crossing Give right of way to craft ahead and to your right Never cross in front of a boat F00A14Y TYPICAL Like a street traffic light if you see a RED light STOP give the right ...

Page 22: ...y from objects Engine power and jet pump thrust is required to steer the watercraft Always keep a constant lookout for other water users other boats or objects especially when turning Be alert for conditions that may limit your visibility or block your vision of others Respect the rights of other recre ationists and or bystanders and al ways keep a safe distance from all other watercrafts boats pe...

Page 23: ...ature increases fuel expands and might overflow Al ways wipe off any fuel spillage from the watercraft Turn off engine Do not allow anyone to remain on the watercraft Tie watercraft securely to the fueling pier Have a fire extinguisher close at hand Open the front storage compartment cover to expose fuel tank cap F18F01Y 1 TYPICAL 1 Fuel tank cap Unscrew the cap counterclockwise Insert the gas pum...

Page 24: ... present WARNING In the event that the fuel cap should be replaced you must en sure to use ONLY a BRP vented fuel cap Otherwise the fuel sys tem integrity of your watercraft will be compromised There is no equivalent fuel cap on the market 22 _______ SAFETY INFORMATION ________ ...

Page 25: ...ke the following precautions when towing the watercraft Respect tow vehicle maximum weight capacity and the tongue weight capacity as recommended by manufacturer Tie the watercraft to both front and rear bow stern eyelets so that it is firmly retained on the trailer Use ad ditional tie downs if necessary Ensure all storage compartment covers and seat s are properly latched Observe trailering safet...

Page 26: ...in s could cause in jury to bystanders or wakeboard could fly off on the road WARNING Bungee cords are under tension and could spring back and whip someone when released Use cau tion NOTE When trailering 2 watercrafts it may be necessary to remove the in ner wakeboard rack 24 _______ SAFETY INFORMATION ________ ...

Page 27: ...orized Sea Doo dealer Please read the following labels carefully before operating this watercraft 1 2 4 6 7 8 10 12 13 16 3 9 smo2010 001 001_a GTI AND GTI SE MODELS 1 2 4 6 7 8 10 12 13 16 3 9 14 15 smo2010 001 003_a TYPICAL WAKE MODEL 1 2 4 11 6 7 8 10 12 13 9 smo2010 001 002_a TYPICAL RXP X 255 MODEL ________ SAFETY INFORMATION ________ 25 ...

Page 28: ...ump wakes or waves DO NOT APPLY THROTTLE WHEN ANYONE IS AT REAR OF PWC turn engine off or keep engine at idle Water and or debris exiting jet thrust nozzle can cause severe injury KEEP AWAY FROM INTAKE GRATE while engine is on Items such as long hair loose clothing or PFD straps can become entangled in moving parts resulting in severe injury or drow ning NEVER RIDE AFTER CONSUMING DRUGS OR ALCOHOL...

Page 29: ...nd sparks Do not start watercraft if liquid gasoline or gasoline vapor odor is present Always replace seat before starting 219903123 LABEL 4 F18L0NY LABEL 6 219903135A Make sure engine is at operating temperature Never let engine run out of water without the flush kit connected as it may damage the engine Vehicle must be level to perform verification Let engine running at idle for at least 30 seco...

Page 30: ... unleaded gasoline 87 pump octane 219903127 LABEL 11 RXP X MODEL Certain components in the engine compartment may be very hot Direct contact may result in skin burn 219903132A 219903132 LABEL 12 219903126 THROTTLE BODY LUBRICATION SEE MAINTENANCE SECTION IN OPERATOR S GUIDE 219903126 LABEL 13 219903137 LABEL 14 WAKE MODEL F18L3KY LABEL 15 WAKE MODEL 28 _______ SAFETY INFORMATION ________ ...

Page 31: ...IMPORTANT ON PRODUCT LABELS Watercraft Outside North America smo2006 002 015 LABEL 16 GTI GTI SE AND WAKE MODELS smo2006 002 016 LABEL 16 RXP X MODEL ________ SAFETY INFORMATION ________ 29 ...

Page 32: ... Jet pump water intake Inspect clean Bilge Drain Ensure plugs are secured Battery Inspect tightness of cables and retaining fasteners Fuel tank Refill Engine compartment Check for any fluid leaks and gasoline vapor odor Verify fuel exhaust components integrity Engine oil level Check refill Engine coolant level Check refill ITEM OPERATION Steering system and side vanes O P A S Check operation Throt...

Page 33: ...intake 2 Ride plate Drain Plugs Secure bilge drain plugs F18L14Y 1 1 2 3 TYPICAL 1 Drain plugs 2 Tighten 3 Untighten WARNING Ensure bilge drain plugs are prop erly secured prior to launching the watercraft in water Battery WARNING Verify tightness of battery cables to their posts and condition of bat tery retaining fasteners Do not charge or boost battery while in stalled in the watercraft The bat...

Page 34: ...g the engine with the watercraft out of the water the engine and heat exchanger in the ride plate may become very hot Avoid any contact with hot engine parts and the ride plate as burns may occur Steering System and Side Vanes O P A S Assisted by another person check steering operation for free movement When the handlebar is horizontal the jet pump nozzle should be in the straight ahead position T...

Page 35: ...dditional cargo is properly stored in the storage bins pro vided Ensure the self contained storage bin cover front cover glove box ac cess panels and seat are closed and latched WARNING Ensure the seat access panels and all storage compartment cov ers are securely latched Wakeboard Rack WAKE Model WARNING Ensure wakeboard rack is properly secured to watercraft body and that the wakeboard is proper...

Page 36: ...PRE RIDE INSPECTION WARNING Should the D E S S key be loose or fail to remain on its post replace it immediately in order to avoid un safe use 34 _______ SAFETY INFORMATION ________ ...

Page 37: ...WATERCRAFT INFORMATION _______________ 35 ...

Page 38: ...do not apply to every PWC model or are optional on some models 1 11 6 10 18 14 9 13 smo2010 001 001_b TYPICAL GTI MODELS 1 11 10 18 9 6 12 smo2010 001 002_b TYPICAL RXP X MODEL 1 11 6 14 9 13 17 10 16 smo2010 001 003_b TYPICAL WAKE MODEL 36 ______________ ...

Page 39: ... E S S Post Emergency Engine Stop Switch 10 Seat Latch 2 Handlebar 11 Front Bow Eyelet 3 Throttle Lever 12 Rear Stern Eyelets 4 Engine Start Stop Button 13 Mooring Cleats 5 Variable Trim System VTS 14 Boarding Step 6 Shift Lever 15 Bilge Drain Plugs 7 Information Center Gauge 16 Ski Wakeboard Post 8 Glove Box 17 Wakeboard Rack 9 Front Storage Compartment _______________ 37 ...

Page 40: ...by children others or theft If engine is not started within 5 sec onds after installing the D E S S key 4 very short beeps will sound at differ ent intervals for approximately 4 hours to remind you to start the engine or to remove the D E S S key After 4 hours the beeps will stop The same will occur when the D E S S key is left on its post 5 seconds after engine is stopped Always ensure the D E S ...

Page 41: ...he right steers the watercraft to the right and inversely WARNING Check handlebar and correspond ing steering nozzle and side vanes operation before starting Never turn handlebar while someone is nearby rear of watercraft Keep away from steering moving parts nozzle side vanes linkage etc Adjustment RXP X Model The handlebar height can be adjusted to suit rider preferences To perform this adjustmen...

Page 42: ...tarted To stop engine depress the start stop button When stopped disconnect the D E S S key from its post It is sug gested to release throttle lever first WARNING Directional control is reduced when the throttle is released and lost when engine is off smo2008 001 010_a TYPICAL ALL MODELS EXCEPT RXP X 1 Engine start stop button smo2008 001 011_a RXP X MODEL 1 Engine start stop button 5 Variable Tri...

Page 43: ... the lowest to the lower but ton bow down If both trim positions are identical both buttons will have the same trim set tings 1 Push both VTS buttons simultane ously smo2008 001 011_c TO RECORD 2 PRESET 1 will be displayed in infor mation center gauge to indicate that it is ready to record trim position smo2008 001 032_a PRESET 1 READY TO RECORD 3 Adjust trim to the desired position using VTS butt...

Page 44: ... the watercraft is completely stopped Do not use as a grab handle WARNING Only use reverse at slow speed and for the shortest time possible Always ensure the path behind is clear of objects and persons in cluding children playing in shallow water NOTICE Never rev the engine at high RPM in reverse From the forward position pull the lever to reverse Push back to go to forward Always set in forward w...

Page 45: ...n the display setting smo2007 002 009_a GTI GTI SE AND WAKE MODELS 1 Speedometer if so equipped 2 Tachometer 3 Fuel level 4 Information display 5 Indicator lights smo2007 002 010_a RXP X MODEL 1 Speedometer 2 Tachometer 3 Fuel level 4 Information display 5 Indicator lights 6 Water depth display if so equipped 7 Water temperature display 8 VTS position indicator if so equipped Speedometer Speedomet...

Page 46: ...erature GTI SE and Wake Models Displays the water temperature of the water surface in degrees Celsius C or Fahrenheit F smo2008 001 028_a TYPICAL 1 Water temperature Indicator Lights The indicator lights pilot lamps will inform you of a particular condition or if an anomaly occurs Refer to MONITORING SYSTEM for details Water Temperature Display RXP X MODEL Displays the water temperature of the sur...

Page 47: ...cover latch to open glove box then pull on cover smo2006 002 003_a OPEN COVER 1 Glove box cover smo2006 002 004_a PULL ON COVER 9 Front Storage Compartment A convenient watertight area remov able on some models to carry per sonal articles Ideal location for an approved fire extinguisher sold sep arately towrope first aid kit etc Pull the latch lever upward in order to open the front storage compar...

Page 48: ...bin Self Contained Removable Storage Bin GTI GTI SE WAKE NOTICE MAXIMUM load is 11 kg 25 lb Cover Opening Release cover latches then pull on cover handle to open smo2008 001 067_a Step 1 Release cover latches Step 2 Open cover Storage Bin Removal Ensure cover latches are properly locked Release button then pull on storage bin handle to remove from watercraft smo2008 001 069_a Step 1 Turn release h...

Page 49: ...nd secure extinguisher using rubber latches smo2007 002 008_a RXP X Model Lift the storage bin to obtain access to the holder for an approved fire extin guisher sold separately It also con tains the Operator s Guide F19L0BY 10 Seat Latch Removing the seat allows access to the engine compartment The seat latch is located at the rear of and underneath the seat smo2008 001 015_a TYPICAL 1 Seat latch ...

Page 50: ...ld for a passenger to hold on to when riding The sides of the molded grab handle at the rear of the seat also provide a hand hold for a passenger The rear portion of the molded grab handle provides a handhold for the skier wakeboarder spotter or for boarding the watercraft from the water NOTICE Never use the molded grab handle to tow anything or to lift the watercraft smo2010 001 005 _a TYPICAL PA...

Page 51: ...t come with the hook in the center of the eyelet smo2008 001 018_a RXP X AND WAKE MODELS 1 Eyelets 13 Mooring Cleats These cleats can be temporarily used for docking while refueling for exam ple F18L0SY 1 TYPICAL ALL MODELS EXCEPT RXP X MODEL 1 Mooring cleats NOTICE Never use mooring cleats to pull or lift the watercraft 14 Boarding Step GTI SE and Wake Models A convenient step used for boarding t...

Page 52: ... in the bilge to be evacuated and helps to reduce con densation NOTICE Remove watercraft from water prior to unscrewing drain plugs F18L14Y 1 1 2 3 TYPICAL 1 Drain plugs 2 Tighten 3 Unscrew NOTICE Ensure drain plugs are properly secured prior to launching the watercraft in water 16 Ski Wakeboard Post Wake Model Pull up on the knob to extend the post Ensure it is properly locked Ensure post is full...

Page 53: ...ith a maximum gross weight of 114 kg 250 lb Always have one person other than the operator as an observer NOTE The handles on the ski wake board post are provided as handholds for the observer NOTICE Never use the ski wakeboard post to tow other crafts Respect the maximum load limit rat ing of the ski wakeboard post Over loading can affect maneuverability stability and performance 17 Wakeboard Rac...

Page 54: ... to people nearby To avoid Ensure straps are in good condi tion Secure rack properly on water craft Periodically check that straps are tight 6 When installing a wakeboard on the rack position wakeboard fin s out ward then secure bungee cords to tightly hold wakeboard WARNING To avoid possible injuries and cuts from wakeboards fin s always place FIN S OUTWARDS 1 F18L3GY TYPICAL 1 Fin outward F18L3H...

Page 55: ...ore than one wakeboard or to transport skis or any other object Do not use rack s as mooring points or to reboard WARNING With wakeboard and or rack in stalled operate with extra caution NEVER perform aggressive ma neuvers including a spin out NEVER jump waves Use common sense and limit speed Otherwise the wakeboard could detach or occupants could fall off and injure themselves against the wakeboa...

Page 56: ...od Boarding the Watercraft As with any watercraft boarding should be done carefully and engine must not be running WARNING Engine must be OFF when board ing the watercraft or when using the boarding step Boarding from a Dock When boarding from a dock slowly place one foot on the watercraft foot board nearest the dock while holding the handlebar and at the same time transfer the body weight to the ...

Page 57: ...ienced riders should practice how to board the water craft close to shore all methods explained here before ventur ing into deep water Operator Alone Swim to the rear of the watercraft Using one hand lower the boarding step smo2009 002 140 Using other hand take hold of one of the boarding platform grab handles then pull yourself up so that you can knee onto the boarding step smo2009 002 141 NOTICE...

Page 58: ...s on the watercraft in the same way as explained previ ously In choppy water while in the water the passenger may hold the water craft steady to help the operator climb aboard smo2009 002 146 NOTICE Stay on center of the step Only one person at a time on the step The passenger then climbs onto the watercraft while the operator main tains balance by sitting as close as pos sible to the console smo2...

Page 59: ...rected Refer to the TROU BLESHOOTING section for BEEP code signal identification 5 Depress and hold the start button to crank the engine NOTICE Ensure there is at least 90 cm 3 ft of water under the low est rear portion of the hull when all passengers are aboard prior to start ing the engine Otherwise damage to the impeller or other jet pump components may occur Do not ac celerate abruptly NOTE Do...

Page 60: ...ctrical system on and slowly drains the battery How to Steer Watercraft F18J09Y Turning the handlebar pivots the jet pump nozzle which controls the water craft direction Turning the handlebar to the right will turn the watercraft to the right and inversely The throttle should be applied to turn the water craft WARNING Throttle should be applied and handlebar turned to change the di rection of the ...

Page 61: ... rect watercraft path when steering is turned after throttle has been released or engine stopped The side vanes on the rear sides of the hull turn as the steering is turned to assist the watercraft turning At first carefully experiment turning with this system 1 F18K03Y 1 TYPICAL 1 Side vanes turn following steering movement How to Engage Neutral and Reverse WARNING The shift lever should only be ...

Page 62: ...ICAL 1 Shift lever in reverse position 1 F18J07Y TYPICAL 1 Reverse gate in downward position NOTE To obtain maximum efficiency and control from the reverse increase engine speed to slightly above idle Too much RPM will create water turbu lence and reduce reverse efficiency In reverse position turn the handlebar in the same direction that you want to move the rear of the watercraft For example to s...

Page 63: ...n period when lower speeds are recom mended it is an excellent opportunity to gain familiarity of trim adjustment and its effects When the nozzle is positioned in an upward angle the water thrust directs the bow of the watercraft upward This position is used to optimize high speed NOTE VTS position is indicated on a bar gauge in the information center 2 3 4 1 smo2008 001 022_a TYPICAL 1 Push on ar...

Page 64: ...er and main tain your balance as necessary When crossing wakes always keep a safe distance from watercraft ahead WARNING When crossing wakes slow down Operator and passenger s should brace themselves and adopt a semi standing position to help absorb the bumps Do not jump waves or wakes Stopping Docking When the throttle is released the wa tercraft is slowed by water drag The stopping distance will...

Page 65: ...ar por tion of the hull then pull the watercraft to the beach NOTICE Riding the watercraft in shallower water may result in dam age to the impeller or other jet pump components F18A03Y NOTICE Pay attention when leav ing the watercraft on the beach En sure the side vanes do not rub or hit the ground due to the rocking move ment of the watercraft by incoming waves or damage to the O P A S system com...

Page 66: ... the time this will remove the blockage Start engine and make sure watercraft oper ates properly If system is still blocked move the wa tercraft out of the water and remove blockage manually If the aforementioned method does not work the following can be per formed With engine running and before applying throttle put shift lever in reverse position and vary throttle quickly several times Repeat pr...

Page 67: ...Otherwise engine could be damaged See an authorized Sea Doo dealer as soon as possi ble As soon as possible check for pres ence of water in the bilge Drain as necessary when back to the shore Submerged Watercraft To limit damages to the engine per form the following procedure as soon as possible Drain bilge If it was submerged in salt water spray bilge and all components with fresh water using a g...

Page 68: ... carry the wa ter out the exhaust outlet NOTICE Failure to follow these instructions may result in damage to the engine If you must tow a stranded watercraft in water and do not have a hose pincher be sure to stay well below the maximum tow ing speed of 24 km h 15 MPH NOTE A red tape on the water supply hose indicates which hose to pinch smo2008 001 072_a TYPICAL 1 Supply hose with red tape NOTICE...

Page 69: ...MAINTENANCE INFORMATION _______________ 67 ...

Page 70: ...re to properly maintain the watercraft according to the main tenance schedule and procedures can make it unsafe to operate The schedule should be adjusted ac cording to operating conditions and use Intensive use of watercraft will require greater frequency of inspec tion and maintenance The maintenance schedule does not exempt the pre ride inspection 68 ______________ ...

Page 71: ...f maintenance chart 2 Includes intercooler on supercharged models 3 Daily flushing in salt water or foul water use COOLING SYSTEM Hose and fasteners I D Coolant I R D FUEL SYSTEM Throttle cable I I 4 D Fuel cap filler neck fuel tank fuel tank straps fuel lines and connections I I D Fuel system leak test I I D Throttle body I L 5 D O Fuel tank straps I I D 4 At storage period or after 100 hours of ...

Page 72: ...level and add electrolyte as required STEERING SYSTEM Steering cable and connections I I D Steering nozzle bushings I I D Off power assisted steering O P A S I I D PROPULSION SYSTEM Carbon ring and rubber boot drive shaft I I D Impeller boot I I D Impeller shaft seal sleeve and O ring I 4 D Drive shaft impeller splines I L D Sacrificial anode if so equipped 7 D Reverse system cable and connections...

Page 73: ...of operation or earlier depending on the riding style speed engine RPM water conditions This is determined by the engine management system The supercharger clutch will need to be replaced within 5 hours of the message display by an authorized Sea Doo dealer The supercharger maintenance reminder must be reset using B U D S in order to reset the supercharger maintenance hour counter even if the main...

Page 74: ...atercraft dealer The initial maintenance is very important and must not be neglected NOTE The 10 hour inspection is at the expense of the PWC owner We recommend that this inspection be signed by an authorized Sea Doo Water crafts dealer Date of 10 hour inspection Authorized dealer signature Dealer name 72 ______________ ...

Page 75: ...eral engine oil compatible with wet clutches NOTE The XPS engine oil has been thoroughly tested to be free of any additives that could impair the func tionality of the supercharger clutch NOTICE NEVER use synthetic oil This would impair the proper opera tion of the supercharger clutch Do not add any additives to the recom mended oil Mineral oils not recom mended by BRP may also contain additives f...

Page 76: ...ne 5 Wait at least 30 seconds then pull dipstick out and wipe clean smo2007 002 005_a MODELS WITH ENGINE COVER 1 Oil dipstick smo2007 002 007_a MODELS WITHOUT AN ENGINE COVER 1 Oil dipstick 6 Reinstall dipstick push in com pletely 7 Remove dipstick again and read oil level It should be between The FULL and ADD marks lmr2007 053 100_a 1 Full 2 Add 3 Operating range 8 Add oil up to have the level be...

Page 77: ...water 50 antifreeze BRP sells premixed coolant with freez ing protection up to 37 C 35 F P N 293 600 038 NOTE Using a blend of 40 an tifreeze with 60 demineralized wa ter will improve the cooling efficiency when the watercraft is used in partic ularly hot weather and or hot water condition To prevent antifreeze deterioration al ways use the same brand Never mix different brands unless cooling syst...

Page 78: ... or engine problems See an authorized Sea Doo dealer Engine Coolant Replacement The coolant replacement should be performed by an authorized Sea Doo dealer Spark Plugs Spark Plug Removal 1 Open seat 2 Remove engine cover as applicable to model 3 Disconnect the ignition coil input connector 4 Remove ignition coil Refer to IGNI TION COIL REMOVAL WARNING Never remove an ignition coil from a spark plu...

Page 79: ...ls Ignition Coil Removal 1 Open seat 2 Remove engine cover as applicable to model Disconnect ignition coil connector NOTICE Do not remove the igni tion coil before disconnecting the input connector or the wires may be damaged Do not pry up ignition coil with a screwdriver to avoid damage NOTE Twist ignition coil in both direc tions as you pull it up to ease removal Remove ignition coil from spark ...

Page 80: ...d when the watercraft is not expected to be used further the same day or when the watercraft is stored for any extended time WARNING Perform this operation in a well ventilated area Proceed as follows Clean jet pump by spraying water in its inlet and outlet and then apply a coating of XPS Lube or equivalent WARNING When operating the engine while the watercraft is out of the water the heat exchang...

Page 81: ...ne NOTICE Always close the water tap before stopping the engine NOTICE Remove quick connect adapter after flushing operation if used Throttle Body Throttle Body Lubrication Lubricate throttle body with XPS Lube or an equivalent Use fitting for that purpose provided in the engine compartment With the engine not running make sure to spray lubricant at least 3 to 5 seconds for proper lubrication smo2...

Page 82: ... If throttle lever or finger throttle does not automatically return do not operate watercraft and see your authorized Sea Doo dealer smo2008 001 009_b RXP X 1 Should move freely 2 Slight free play must be present here smo2008 001 008_b GTI GTI SE AND WAKE MODELS 1 Should move freely 2 Slight free play must be present here Throttle Cable Lubrication Lubricate the throttle cable with XPS Lube or equ...

Page 83: ...ly a light coat of SUPER LUBE GREASE P N 293 550 030 Lubricate post throughout its length Extend and retract several times to dis tribute the lubricant Fuses Fuse Removal Inspection If an electrical problem occurs check the fuses If a fuse is burnt replace by one of the same rating Use the fuse remover installer in cluded in the fuse box to ease fuse removal A15E0KZ 1 2 3 1 Fuse 2 Check if melted ...

Page 84: ...tion center gauge 3 A Beeper 3 A Depth sounder if so equipped 3 A Fuel level 7 5 A VTS if so equipped 10 A Fuel pump 10 A Cylinder 1 ignition coil and injection 10 A Cylinder 2 ignition coil and injection 10 A Cylinder 3 ignition coil and injection 3 A T O P S sensor 15 A Diagnostic connector 500 Fuel level 10 A Electric starter 3 A CAPS Fuse box engine compartment 30 A 30 A Main Main relay fuse b...

Page 85: ...osion treatment when watercraft is used in salt water will result in dam age to the watercraft and its compo nents Never leave the watercraft stored in direct sunlight Watercraft Cleaning Body and Hull Occasionally wash the hull and various body components with water and soap only use mild detergent Remove any marine organisms from engine and or hull Apply non abrasive wax such as silicone wax NOT...

Page 86: ...tain fuel system in good condition Fuel stabilizer should be added prior to engine lubrica tion and fuel tank top up to ensure fuel system components protection against varnish deposits Refer to FUELING for proper fueling procedure Throttle Cable Lubrication Lubricate throttle cable with XPS Lube Exhaust System Flushing Perform procedure as described in MAINTENANCE PROCEDURES Engine Oil and Filter...

Page 87: ...otection In areas where temperature may freeze water trapped in the exhaust system and intercooler must be re moved Using the flushing connector on jet pump support inject pressurized air around 379 kPa 55 PSI into system until there is no more water flowing from jet pump smo2008 001 054_a 1 Flushing connector location may differ The following hose can be fabricated to ease draining procedure smo2...

Page 88: ... water and de tergent or with bilge cleaner Rinse thoroughly Lift front end of watercraft to completely drain bilge Body and Hull Cleaning Wash the body with soap and water so lution only use mild detergent Rinse thoroughly with fresh water Remove marine organisms from the hull NOTICE Never clean fiberglass and plastic parts with strong deter gent degreasing agent paint thin ner acetone etc For ge...

Page 89: ...NOTE It is highly recommended that an authorized Sea Doo dealer perform factory campaigns in addition to the preseason preparation all at the same time WARNING Only perform procedures as de tailed in the PERIODIC MAIN TENANCE CHART It is recom mended that the assistance of an authorized Sea Doo dealer be pe riodically obtained on other com ponents systems not covered in this guide Unless otherwise...

Page 90: ...STORAGE AND PRESEASON PREPARATION This page is intentionally blank 88 ______________ ...

Page 91: ...TECHNICAL INFORMATION _______________ 89 ...

Page 92: ...ification Number H I N It is composed of 12 digits YDV 12345 L 4 95 Model year Year of production Month of production Serial number a letter may also be used as a digit Manufacturer Engine Identification Number NOTE Refer to SPECIFICATIONS section to find what engine is used on each model The Engine Identification Number E I N is located on the front end of the engine F18D03Y 1 TYPICAL 1 Engine Id...

Page 93: ...IDENTIFICATION RXP X Model To view the EPA compliance label open the front storage cover and look on the starboard side RH of the deck towards the stern rear _______________ 91 ...

Page 94: ...escribed changes such as altitude adjustments for example Owner Responsibility The owner operator is required to have engine maintenance performed to maintain emission levels within pre scribed certification standards The owner operator is not to and should not allow anyone to modify the engine in any manner that would alter the horsepower or allow emissions levels to exceed their predetermined fa...

Page 95: ... in Bore 100 mm 3 9 in Stroke 63 4 mm 2 5 in Compression ratio 8 4 1 Cooling Closed loop system ELECTRICAL SYSTEM Ignition Digital inductive Starter Electric Battery 12 V 30 A h Electrolyte type Make and type NGK DCPR8E Spark plug Gap 0 75 mm 03 in PROPULSION Propulsion system Sea Doo direct drive Type Axial flow single stage Large hub with 10 vane stator Jet pump Material Aluminum Impeller Stainl...

Page 96: ...tside North America 92 RON Inside North America 91 RON MON 2 Recommended octane rating for optimum performance Outside North America 95 RON Fuel Tank capacity 60 L 15 9 U S gal Type XPS synthetic blend oil summer grade Refer to MAINTENANCE section for more information Engine oil Capacity 3 L 3 2 qt U S liq oil change w filter Coolant type Ethylene glycol 50 50 antifreeze and demineralized water Co...

Page 97: ...tem Throttle body 52 mm 2 in Bore 100 mm 3 9 in Stroke 63 4 mm 2 5 in Compression ratio 10 6 1 Cooling Closed loop system ELECTRICAL SYSTEM Ignition Digital inductive Starter Electric Battery 12 V 30 A h Electrolyte type Make and type NGK DCPR8E Spark plug Gap 0 75 mm 03 in PROPULSION Propulsion system Sea Doo direct drive Type Axial flow single stage Large hub with 10 vane stator Jet pump Materia...

Page 98: ...273 kg 600 lb FLUIDS Type Unleaded Inside North America 87 RON MON 2 Minimum octane Outside North America 92 RON Fuel Tank capacity 60 L 15 9 U S gal Type XPS synthetic blend oil summer grade Refer to MAINTENANCE section for more information Engine oil Capacity 3 L 3 2 qt U S liq oil change w filter Coolant type Ethylene glycol 50 50 antifreeze and demineralized water Coolant containing corrosion ...

Page 99: ...ottle body 52 mm 2 in Bore 100 mm 3 9 in Stroke 63 4 mm 2 5 in Compression ratio 10 6 1 Cooling Closed loop system ELECTRICAL SYSTEM Ignition Digital inductive Starter Electric Battery 12 V 30 A h Electrolyte type Make and type NGK DCPR8E Spark plug Gap 0 75 mm 03 in PROPULSION Propulsion system Sea Doo direct drive Type Axial flow single stage Large hub with 10 vane stator Jet pump Material Alumi...

Page 100: ...92 RON Fuel Tank capacity 60 L 15 9 U S gal Type XPS synthetic blend oil summer grade Refer to MAINTENANCE section for more information Engine oil Capacity 3 L 3 2 qt U S liq oil change w filter Coolant type Ethylene glycol 50 50 antifreeze and demineralized water Coolant containing corrosion inhibitors for internal combustion aluminum engines Cooling system Capacity 5 5 L 5 8 qt U S liq NOTE BRP ...

Page 101: ...TROUBLESHOOTING _______________ 99 ...

Page 102: ...n authorized Sea Doo dealer 6 Water flooded engine Refer to WATER FLOODED ENGINE in SPECIAL PROCEDURES 7 Faulty sensor or ECM Refer to an authorized Sea Doo dealer 8 Seized jet pump Try to clean Otherwise refer to an authorized Sea Doo dealer ENGINE TURNS SLOWLY 1 Loose battery cable connections Check clean tighten 2 Discharged or weak battery Refer to an authorized Sea Doo dealer 3 Worn starter R...

Page 103: ...eck engine pilot lamp is ON Refer to an authorized Sea Doo dealer ENGINE SMOKE 1 Oil level too high Refer to an authorized Sea Doo dealer 2 Water ingestion coolant leak or damaged cylinder head gasket Refer to an authorized Sea Doo dealer 3 Internal engine damage Refer to an authorized Sea Doo dealer ENGINE OVERHEATS 1 Clogged exhaust system Flush exhaust system 2 Engine coolant level too low Refe...

Page 104: ...ES section 2 Damaged impeller or worn out wear ring Replace Refer to an authorized Sea Doo dealer 3 Engine management system fault detected check engine pilot lamp is ON Refer to MONITORING SYSTEM in SPECIAL PROCEDURES 4 Faulty supercharger and or intercooler supercharged models Refer to an authorized Sea Doo dealer ABNORMAL NOISE FROM PROPULSION SYSTEM 1 Weeds or debris jammed around impeller Cle...

Page 105: ...g at idle speed may allow normal operation to come back If it does not work try removing and rein stalling the D E S S key on its post The electronic system will react differ ently depending on the fault type In severe failure the engine might not be allowed to be started In other cases the engine will operate in limp home mode reduced speed When a fault occurs see an authorized Sea Doo dealer as ...

Page 106: ...AUST or ENGINE Engine or exhaust system overheating CHK ENG Check engine OIL Low oil pressure MAINTENANCE SUPERCHARGER Maintenance on supercharger required SENSOR Sensor failure watercraft electronic equipment KEY Invalid D E S S key L KEY D E S S learning key active NOTICE Running engine with low oil pressure may severely damage the engine 104 ______________ ...

Page 107: ... for 4 hours D E S S key has been left on its post without starting engine or after engine was stopped To prevent battery discharge remove the D E S S key from its post Watercraft is upside down Turn watercraft upright Refer to SPECIAL PROCEDURES A 2 Seconds Beep every 15 minutes interval Engine management system fault Refer to an authorized Sea Doo dealer Low fuel level Refill fuel tank If proble...

Page 108: ...MONITORING SYSTEM This page is intentionally blank 106 ______________ ...

Page 109: ...WARRANTY ______________ 107 ...

Page 110: ...BILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FIT NESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSE QUENTIAL DAMAGES ARE EXCLUDED FROM COVE...

Page 111: ...t and for a period of 1 TWELVE 12 CONSECUTIVE MONTHS for private use owners 2 FOUR 4 CONSECUTIVE MONTHS for commercial use owners A personal watercraft is used commercially when it is used in connection with generating income or any work or employment during any part of the warranty period A personal watercraft is also used commercially when at any point during the warranty period it has commercia...

Page 112: ...otify an authorized servicing BRP dealer within two 2 days of the appearance of a defect and provide it with reasonable access to the product and reasonable opportunity to repair it The customer must also present to the authorized BRP dealer proof of purchase of the product and must sign the repair work order prior to the start of the repair in order to validate the warranty repair All parts repla...

Page 113: ...troversy or a dispute in connection with this BRP limited war ranty BRP suggests that you try to resolve the issue at the dealership level We recommend discussing the issue with the authorized dealer s service manager or owner If the issue has not yet been resolved please submit your complaint in writing or call the appropriate number below In CANADA In USA Bombardier Recreational Products Inc Cus...

Page 114: ...s saving money and resources Longer Emission Warranty Protects consumer for worry free operation One Star Low Emission The one star label identifies personal watercraft outboard stern drive and inboard engines that meet the Air Resources Board s Personal Watercraft and Out board marine engine 2001 exhaust emission standards Engines meeting these standards have 75 lower emissions than conventional ...

Page 115: ...ime listed below provided there has been no abuse neglect or improper maintenance of your personal watercraft engine Your emission control system may include parts such as the fuel injection system the ignition system and catalytic converter Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists BRP will repair your personal watercraf...

Page 116: ...nd use of your personal watercraft All emission warranty parts are warranted by BRP for the entire warranty period of the personal watercraft unless the part is scheduled for replacement as required maintenance in the Operator s Guide Emission warranty parts that are scheduled for replacement as required mainte nance are warranted by BRP for the period of time before the first scheduled re placeme...

Page 117: ...deny you warranty coverage if your engine s or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your engine to an authorized BRP Dealer as soon as a problem exists The warranty repairs will be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsib...

Page 118: ...RANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME JURISDICTIONS DO NOT ALLOW FOR THE DIS CLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY...

Page 119: ...ONTHS for commercial use owners A personal watercraft is used commercially when it is used in connection with generating income or any work or employment during any part of the warranty period A personal watercraft is also used commercially when at any point during the warranty period it has commercial tags or is licensed for commercial use The repair or replacement of parts or the performance of ...

Page 120: ...Sea Doo personal watercraft to the owner In the event that service is required outside of the country of original sale the owner will bear responsibility for any additional charges due to local practices and conditions such as but not limited to freight insurance taxes license fees import duties and any and all other financial charges including those levied by governments states territories and th...

Page 121: ...tries please contact your local distributor or our North America office BOMBARDIER RECREATIONAL PRODUCTS INC Consumer Assistance Center 75 J A Bombardier Street Sherbrooke QC J1L 1W3 Tel 819 566 3366 You will find your distributor s coordinates on www brp com For the territory covered by this limited warranty products are distributed and serviced by Bombardier Recreational Products Inc or its affi...

Page 122: ... AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME JURISDICTIO...

Page 123: ...an payments loss of time loss of income 4 WARRANTY COVERAGE PERIOD This warranty will be in effect from the date of delivery to the first retail consumer or the date the product is first put into use whichever occurs first and for a period of 1 Twenty four 24 CONSECUTIVE MONTHS for private recreational use 2 FOUR 4 CONSECUTIVE MONTHS for commercial use owners A personal watercraft is used commerci...

Page 124: ...cable national or local legisla tion in your country 7 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repairing parts found defective under normal use maintenance and service or replacing such parts with new genuine Sea Doo parts without charge for parts and labor at any authorized BRP Distributor Dealer during the warranty coverage period under the co...

Page 125: ...kaldenstraat 125 9042 Gent Belgium Tel 32 9 218 26 00 For Scandinavian countries please contact our Finland office BRP FINLAND OY Service Department Isoaavantie 7 FIN 96320 Rovaniemi Finland Tel 358 16 3208 111 For all other countries please contact your local distributor or our North America office BOMBARDIER RECREATIONAL PRODUCTS INC Consumer Assistance Center 75 J A Bombardier Street Sherbrooke...

Page 126: ...This page is intentionally blank 124 ______________ ...

Page 127: ...CUSTOMER INFORMATION ______________ 125 ...

Page 128: ...stomer list to distribute marketing and promotional information about BRP and related products To exercise your right to consult or correct your data or to be removed from the addressee list for direct marketing please contact BRP By E mail privacyofficer brp com By mail BRP Senior Legal Counsel Privacy Officer 726 St Joseph Valcourt QC Canada J0E 2L0 126 ______________ ...

Page 129: ... owner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS In the event that your boat is stolen you should notify your area s distributor warranty department of such We will ask you to provide your name ad dress phone number Hull Identification Number and date it was stolen NORTH AMERICA Bombardier Recreational Products Inc Warranty Depa...

Page 130: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 128 ______________ ...

Page 131: ...CHANGE OF ADDRESS OWNERSHIP ______________ 129 ...

Page 132: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 130 ______________ ...

Page 133: ...CHANGE OF ADDRESS OWNERSHIP ______________ 131 ...

Page 134: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 132 ______________ ...

Page 135: ...NOTES ...

Page 136: ...NOTES ...

Page 137: ...NOTES ...

Page 138: ...NOTES ...

Page 139: ...INE IDENTIFICATION NUMBER E I N Owner Purchase Date YEAR MONTH DAY Warranty Expiry Date YEAR MONTH DAY To be completed by the authorized Sea Doo dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE F00A30L ...

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