Sea-doo 210 Challenger Operator'S Manual Download

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SPECIFICATIONS

MODEL

210

CHALLENGER

210 WAKE

ENGINE

Engine type

Rotax

1503 4-TEC™, 4-stroke,

Single Over Head Camshaft (SOHC)

Number of engines

Exhaust system

Water cooled/water injected (opened

loop). Direct flow from jet pump

Type

Dry sump (2 oil pumps). Replaceable

oil filter. Water-cooled oil cooler

Lubrication

Oil type

XPS summer grade oil

Refer to

MAINTENANCE

PROCEDURES

section for more

information

Number of cylinders

Displacement

1 493.8 cm³ (91 in³)

Induction type

310 HP:

Naturally-aspirated

430 HP:

Supercharger intercooled

Maximum HP RPM

310 HP:

7300 ± 50 RPM

430 HP:

8000 ± 50 RPM

COOLING

Type

Liquid cooled. Closed-loop system

(see also

EXHAUST SYSTEM

)

Coolant

Ethylene-glycol and distilled water

(50%/50%). Use premix coolant

from BRP or a coolant specially

formulated for aluminum engines

ELECTRICAL

Magneto generator output

360 W @ 6000 RPM

Ignition system type

DI (Digital Inductive)

Make and type

NGK DCPR8E

Spark plugs

Gap

0.7 mm - 0.8 mm (.028 in - .031 in)

Starting system

Electric starter

Engine RPM limiter setting

310 HP:

7650 RPM

430 HP:

8000 RPM

Battery

Not supplied

(1)

12 V group 24, marine starting

battery with top-mounted, round

taper type battery post

128

______________

Summary of Contents for 210 Challenger

Page 1: ......

Page 2: ... reproductive harm In Canada products are distributed by Bombardier Recreational Products Inc BRP In USA products are distributed by BRP US Inc This is a non exhaustive list of trademarks that are the property of Bombardier Recreational Products Inc or its affiliates 4 TEC Rotax WAKE Challenger Sea Doo XPS Trademark of Bombardier Inc used under license Flitz is a registered trademark of Flitz Inte...

Page 3: ...voided will result in death or serious injury WARNING Indicates a potential hazard which if not avoided could result in seri ous injury or death CAUTION Indicates a hazard situation which if not avoided could result in minor or moderate injury NOTICE Indicates an instruction which if not followed could se verely damage boat components or other property About this Operator s Guide This Operator s G...

Page 4: ...RD change specifications designs fea tures models or equipment without incurring any obligation upon itself This Operator s Guide and the SAFETY DVDshould remain with the boat when it s sold 2 _______________ ...

Page 5: ...ipment 22 PRACTICE EXERCISES 23 Where to Practice Exercises 23 Practice Exercises 23 Important Factors Not to Neglect 23 SAFE BOATING PRACTICES 25 Drugs and Alcohol 25 Safe Operation 25 NAVIGATION RULES 27 Operating Rules 27 FUELING 29 Recommended Fuel 29 Fueling Procedure 29 TRAILERING INFORMATION 31 LOCATION OF IMPORTANT ON PRODUCT LABELS 32 Hang Tag 32 Safety Labels 33 Compliance Labels 37 Tech...

Page 6: ...er 47 3 Emergency Engine Stop Switch 47 4 Ignition Switch 48 5 Bilge Blower Switch 49 6 Start Stop Buttons 49 7 Horn Switch 49 8 Bilge Pump Switch 50 9 Navigation Lights Switch 50 10 Deck Light Switch 51 11 Heating Fan Switch 210 WAKE 51 12 Ballast System Switch 210 WAKE 52 13 MODE Button 52 14 SET Button 52 15 UP and DOWN Switch 53 GAUGES 54 1 Analog Speedometer 54 2 Analog Fuel Level Gauge 54 3 ...

Page 7: ...ONS 88 How to Launch or to Load Boat 88 How to Board the Boat 88 How to Start Engines 89 How to Leave the Shore 91 How to Shut Off the Engines 91 How to Steer Boat 91 How to Engage Neutral 92 How to Engage Forward 92 How to Engage Reverse 92 General Recommendations 93 OPERATING MODES 96 SKI MODE 96 CRUISE MODE 97 SYNC MODE 98 SPECIAL PROCEDURES 99 Jet Pump Water Intake and Impeller Cleaning 99 Tow...

Page 8: ...cooler Protection 120 Engine Internal Lubrication 121 Engine Coolant Test 122 Battery Removal and Storage 122 Boat Cleaning Repair 122 Boat Protection 123 PRESEASON PREPARATION 124 TECHNICAL INFORMATION BOAT IDENTIFICATION 126 Hull Identification Number 126 Engine Identification Number 126 ENGINE EMISSIONS INFORMATION 127 Manufacturer s Responsibility 127 Dealer s Responsibility 127 Owner Responsi...

Page 9: ...TEMENT FOR MODEL YEAR 2011 SEA DOO BOATS WITH 4 TEC ENGINES OR 4 TEC IC ENGINES 146 BRP INTERNATIONAL LIMITED WARRANTY FOR MODEL YEAR 2011 SEA DOO BOATS 150 BRP LIMITED WARRANTY FOR THE EUROPEAN AND THE RUSSIAN ECONOMIC AREA AND TURKEY MODEL YEAR 2011 SEA DOO BOATS 154 CUSTOMER INFORMATION PRIVACY INFORMATION 160 CHANGE OF ADDRESS OWNERSHIP 161 _______________ 7 ...

Page 10: ...TABLE OF CONTENTS 8 _______________ ...

Page 11: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 9 ...

Page 12: ...oat s jet thrust can cause in jury Always accelerate slowly and decelerate in a controlled fashion Observe the instructions on all safety labels They are there to help assure that you have a safe and en joyable outing Riding with passenger s or pulling other boats tubes a skier or a wake boarder makes the boat handle dif ferently and requires greater skill Certain boats may come equipped with tow ...

Page 13: ...ea Before departure file a Float Plan with a responsible person ashore Keep enough fuel on board for the planned trip Always verify fuel level before use and during the ride Ap ply the principle of 1 3 of the fuel to reach your destination 1 3 to return and keep 1 3 in reserve Allow for changes due to adverse weather or other delays Operators and Passengers Awareness Each boat operator has a respo...

Page 14: ...ness fatigue vomiting collapse and convulsions If any of these symptoms are evident begin treatment immedi ately Prompt action can make the difference between life and death Evacuate the area and move the vic tim to fresh air Administer oxygen if available and get medical help Open all canvas enclosures to venti late the area Investigate the source of CO and take immediate corrective action Be esp...

Page 15: ...d may cause CO accumulation in your boat and those around you F00A2JL CONFINED AREAS Be sure to provide adequate ventilation If the windshield has vents open them before getting underway to increase positive air flow and decrease the chances of CO accumulation WARNING Backdrafting Under certain conditions moving air currents can direct poisonous CO fumes into boat These fumes can accumulate to dan...

Page 16: ...vapor detec tors do not monitor the buildup of CO in an enclosed area Do NOT Operate your Boat without Performing the Following Checklist Each Boating Day OPERATION Make sure you and your passengers know where exhaust outlets are located on the vessel Educate all passengers about the symptoms of co poisoning and where CO may accumulate When docked or rafting with another boat be aware of exhaust e...

Page 17: ...son s or objects in the boat or in the water particularly when making a tight turn or circling and cause serious personal injury Everyone participating in a water sport should observe these guidelines Allow only capable swimmers to take part in any water sport Always wear an approved personal flotation device PFD Wearing a properly designed PFD helps a stunned or unconscious person stay afloat A T...

Page 18: ...tay at least 45 m 150 ft away from areas marked by a diver down float F00A2MY DIVER DOWN FLOAT WARNING Avoid personal injury Do not al low anyone near the jet pump or intake grate even when the en gine is off Items such as long hair loose clothing or personal flota tion device straps can become en tangled in moving parts resulting in serious injury or drowning In shallow water shells sand peb bles...

Page 19: ...right LEFT TURN Arm outstretched pointing to the left RETURN TO DROP OFF AREA Arm at 45 degree from body pointing down to water and swinging CUT MOTOR Finger drawn across throat STOP Hand up palm forward policeman style SKIER OK AFTER THE FALL Hands clenched together overhead PICK ME UP OR FALLEN SKIER WATCH OUT One ski extended vertically out of water SKIING SIGNALS ________ SAFETY INFORMATION __...

Page 20: ...ut of the water This will greatly lessen heat loss and in crease your survival time 2 Keep a positive attitude about your survival and rescue This will im prove your chances of extending your survival time until rescue Your will to live does make a dif ference 3 If there is more than one person in the water huddling is recom mended while waiting to be res cued This action tends to reduce the rate ...

Page 21: ... boat and require that all children under 13 years of age wear a PFD at all times when the boat is underway except when be low deck or in an enclosed cabin You may not use your boat unless all PFDs are in serviceable condition readily accessible legibly marked with the ap proval number and of an appropriate size within the weight range and chest size marked on the PFD for each per son on board A P...

Page 22: ...Throwable is required in addition to the PFDs previously dis cussed The most common Type IV PFD is a buoyant cushion or ring buoy It is designed to be thrown to a per son in the water grasped and held by the user until he or she is rescued A Type IV PFD should always be in ser viceable condition and immediately available for use Grasping this PFD may be difficult if the rescue is delayed or if the...

Page 23: ...ities Boats less than 7 9 m 26 ft are required to carry one 1 B 1 type hand portable fire ex tinguisher unless the boat is equipped with a fixed fire extinguishing system in the engine compartment Hand held portable fire extinguishers should be mounted in readily accessi ble locations away from the engine compartment All persons aboard should know the location and proper operation of the fire exti...

Page 24: ...e Three short blasts engines in re verse Five or more blasts danger signal Navigation Lights Navigation lights are intended to keep other vessels informed of your pres ence and course If you are out on the water between sunset and sunrise you are required to display appropriate navigation lights Additional Recommended Equipment It is recommended that you acquire additional equipment for safe enjoy...

Page 25: ...rse Practice reverse operation to learn how the boat operates in reverse and reacts with steering inputs NOTE Always perform this exercise at slow speeds Avoiding an Obstacle Practice to avoid an obstacle choose a virtual point on the water by steering boat and maintaining throttle Repeat exercise but this time release throttle while turning NOTE With this exercise you will learn that you need thr...

Page 26: ...PRACTICE EXERCISES For delicate maneuvers the best ad vice is always to try to keep speed at a minimum 24 _______ SAFETY INFORMATION ________ ...

Page 27: ...t speed at or below the local legal limit Avoid excessive speed or speeds not appropriate for operating conditions Do not use the boat in weather or sea conditions beyond the skill or experience of the operator or the comfortable capability of the boat or passengers Be sure at least one other passen ger is familiar with the operation and safety aspects of the boat in case of an emergency Make sure...

Page 28: ...dren should wear a PFD at all times Federal regulations require that children under 13 years of age wear a PFD when the boat is un derway unless they are in an enclosed cabin or below deck Do not start or operate the boat if anyone is seated on the sun deck or swim platform or is nearby in the water Water and or debris exiting jet thrust nozzle can cause severe injury The operator and passenger s ...

Page 29: ...t weather Generally keep to your right and safely avoid other craft by keeping a safe dis tance from other craft people and ob jects The following illustration identifies dif ferent parts of the boat that are used as directional reference points the bow being the front of the boat The port side of boat left side is visually identifiable by a RED light off the bow and the starboard side right side ...

Page 30: ...ther craft or ob jects especially when turning Be alert for conditions that may limit your visibility or block your vision of others Respect the rights of other recre ationists and or bystanders and al ways keep a safe distance from all other craft people and objects Do not wake or wave jump ride the surf line or attempt to spray or splash others with your boat You may misjudge the ability of the ...

Page 31: ... smoke or allow open flames or sparks in the vicinity Be very careful when fueling and ad here to the fueling procedures de scribed below in this Operator s Guide and those given to you by the marina Know the capacity of the fuel tank Avoid fueling at night except under well lit conditions Gas spills are not noticeable in the dark Do not carry spare fuel or flammable liquids in any of the storage ...

Page 32: ...e extinguisher close at hand 6 Unscrew the cap counterclockwise and remove it slowly lmo2011 002 009 FUEL TANK CAP 7 Insert the gas pump spout into the filler neck and fill up fuel tank WARNING To prevent fuel back flow fill up tank slowly so the air can escape from the fuel tank 8 Stop filling immediately after the re lease of the gas pump nozzle handle and wait a moment before remov ing the spou...

Page 33: ...ler Take the following precautions when trailering the boat 1 Tie the boat to both bow and stern front rear eyelets so that it is firmly retained on the trailer 2 Remove stern light if installed 3 Ensure all storage compartment covers are properly latched 4 Ensure walk thru door and wind shield are securely locked in the opened or closed position 5 Empty the ballast bag if so equipped 6 Close bimi...

Page 34: ... dealer Please read the following labels carefully before operating your boat NOTE The illustration of the boat indicates the approximate locations of the vari ous labels A dotted line indicates that the label is not on the outer surface and that the seat or a cover of some type must be opened to see the label Hang Tag 219902678 32 _______ SAFETY INFORMATION ________ ...

Page 35: ...DUCT LABELS Safety Labels 4 3 5 12 13 15 19 17 9 7 8 4 14 1 1 10 18 2 9 11 11 lmo2010 003 007_a 210 CHALLENGER 9 7 5 12 13 15 19 14 1 10 1 18 2 4 3 8 17 16 9 11 11 lmo2010 003 008_a 210 WAKE ________ SAFETY INFORMATION ________ 33 ...

Page 36: ...e à niveau et à température normale d utilisation laisser le moteur tourner au ralenti 30 secondes Arrêter le moteur attendre au moins 30 sec et vérifier le niveau d huile ATTENTION Ne pas laisser tourner le moteur hors de l eau sans faire circuler de l eau par le raccord de rinçage L huile peut être chaude 2 1 9 9 0 2 6 7 4 A 219902674 LABEL 1 TYPICAL 204901330 LABEL 2 204902065 LABEL 3 204901334...

Page 37: ... handgrips or if visibility is obstructed Do not allow pasenger s to ride on any portion of the boat not designated in the operator s guide as a seat for use when underway Keep a safe distance from all other water users BRP recommends a minimum operation age of 16 years old supervised by an adult Be aware of and observe all applicable laws and regulations Read and follow safety labels and operator...

Page 38: ... NEVER Start the engine if gasoline vapor odor is present in the engine compartment 204 902 066 204902066 LABEL 15 WARNING 204 902 068 Misuse of tower may cause severe injury or death Use tower only for wakeboarding or water skiing Do not allow tow rope to dangle or get entangled with occupants boat or engine Attach tow rope only at the center attachment point Tow only 1 person at a time Do not cl...

Page 39: ...N OF IMPORTANT ON PRODUCT LABELS Compliance Labels 219902679 LABEL 17 EMISSION CONTROL 204901998 LABEL 18 EPA COMPLIANCE 310 HP 204902041 LABEL 18 EPA COMPLIANCE 430 HP ________ SAFETY INFORMATION ________ 37 ...

Page 40: ...al Information Labels 210 Challenger SP 219903409E LABEL 19 CAPACITY 210 Challenger SP CE 219903481 LABEL 19 CAPACITY 210 WAKE lmo2011 010 001_a LABEL 19 CAPACITY 210 WAKE CE lmo2011 010 002_a LABEL 19 CAPACITY 38 _______ SAFETY INFORMATION ________ ...

Page 41: ...erioration before they become a problem Correct any problems that you discover to reduce the risk of a breakdown or crash See an authorized Sea Doo Boat dealer if necessary For more detailed information on these items refer to the applicable sections WARNING Engines should be off and the tether cord must always be removed from engine cut off switch before verifying any of the following Only start ...

Page 42: ...ster Gauge should turn ON and self test when installing the tether cord on engine cut off switch Towing tower optional Check tightness of mounting points fasteners Bimini top optional Check tightness of mounting points fasteners Check for canvas damages Mandatory safety boating equipment Ensure all required safety equipment is on board Storage compartment covers Ensure they are closed and latched ...

Page 43: ...s cluster Gauge should turn ON and self test when installing the tether cord on engine cut off switch Towing tower optional Check tightness of mounting points fasteners Bimini top optional Check tightness of mounting points fasteners Check for canvas damages Mandatory safety boating equipment Ensure all required safety equipment is on board Storage compartment covers Ensure they are closed and lat...

Page 44: ... the boat Bilge WARNING Check for abnormal water pres ence in bilge Make sure drain plug is properly secured before launch ing the boat in water Engine Compartment Ensure that the engine compartment is free of gasoline vapor odors and vi sually inspect fuel lines for deteriora tion and the condition of the fuel tank straps and theirs fasteners NOTE The engine cover latch handle is located under th...

Page 45: ...ee an authorized Sea Doo Boats dealer Steering System Check steering for free and smooth operation Have another person help check the jet pump nozzle pivots ac cordingly WARNING Check operation of steering and corresponding steering nozzles before starting engines Multifunction Gauge Cluster Check that the multifunction gauges cluster is powered and self testing when installing the tether cord to ...

Page 46: ...ive light before using the boat Engine Start Stop Buttons Ensure start stop buttons operate properly Start and stop each engine using each button individually WARNING If engines do not shut off when pushing engine start stop buttons do not operate the boat further see an authorized Sea Doo Boats dealer Engine Cut off Switch Verify when pulling off the tether cord from the engine cut off switch tha...

Page 47: ...BOAT INFORMATION _______________ 45 ...

Page 48: ...p buttons 14 SET button 7 Horn switch 15 UP and DOWN switch 8 Bilge pump switch 1 Steering Wheel The steering wheel controls the direc tion of the boat Turning the steering wheel clockwise steers the boat to the right and inversely Tilt Steering For your convenience steering wheel can be adjusted in many positions Push and hold button below the steer ing column to adjust steering wheel vertically ...

Page 49: ...b 1 Emergency engine stop switch WARNING Keep the emergency engine stop switch free from obstructions that could interfere with its operation The proper use of the tether cord can prevent a runaway boat situa tion Remove the tether cord clip from the switch when stopped to help prevent accidental starting The tether cord clip should be securely clipped onto the emergency engine stop switch to allo...

Page 50: ...o keys are provided with your boat Insert key in switch and turn to the de sired position To remove key turn key to OFF position then pull it out NOTICE If the key does not turn easily do not force it Pull it out and reinsert key NOTE When turning the key to OFF position the boat electrical system will take a few seconds to shut down WARNING If you turn the ignition switch to OFF it shuts off the ...

Page 51: ...n gine compartment for fuel va pors If any leaks or gasoline vapor odors are present do not start the engines Consult an authorized Sea Doo Boats dealer NOTICE Using the bilge blower for a prolonged time when the engines are not running will discharge the battery Blower must be turned off during boat operation 6 Start Stop Buttons The start stop buttons are located be side the right analogical ind...

Page 52: ... operation of the bilge pump is required Lower switch stem to OFF when fin ished NOTICE To avoid damaging bilge pump always turn pump OFF after water is evacuated Bilge Pump Automatic Mode The bilge pump will evacuate automat ically the water from the bilge A water sensor detects the water ac tivating the pump After the water is pumped out the pump shuts off auto matically NOTE The automatic mode ...

Page 53: ...itch 1 2 lmo2010 003 021_a 1 ON position 2 OFF position Raise switch stem to ON position to turn on the deck lights Lower switch stem to OFF position to turn off the deck lights NOTE The ignition switch must be in the ACC or ON position to allow lights operation NOTICE Using the deck lights for a prolonged time when the engine is not running will discharge the bat tery 11 Heating Fan Switch 210 WA...

Page 54: ... Ballast switch This is a 3 position switch 1 2 3 A25H05A 1 FILL 2 OFF 3 EMPTY Raise switch stem to fill up the ballast bag Lower switch stem to empty the bal last bag NOTE The ignition switch must be in the ACC or ON position to allow ballast system operation 13 MODE Button This button is located on driver s con sole at the right of steering wheel be low the analog fuel gauge Press this button to...

Page 55: ...d on driver s con sole at the right of steering wheel be low the analog fuel gauge lmo2010 003 023_d 1 UP and DOWN switch Move the switch stem up or down to navigate through the selected function using MODE or SET buttons or to mod ify settings NOTE The UP and DOWN switch is also used for adjusting boat speed when operating in CRUISE mode For further details on the information center and the displ...

Page 56: ...reby the speed is calculated using informa tion received from other systems to provide an estimated boat speed 2 Analog Fuel Level Gauge Located to the right of the information center this gauge continuously indi cates the amount of fuel in fuel tank when engines are running lmo2010 003 301_a 1 Analog fuel level gauge 2 Information center The gauge is illuminated whenever the navigation lights are...

Page 57: ...as required for their opera tion NOTE An information center self test can be initiated by turning the ignition key in ON position All LCD segments and indicator lights will turn on for ap proximately 3 seconds Should a fault be detected during the self test function an error message will be displayed an indicator light may come on and an audible signal beep code may be heard to signal that a fault...

Page 58: ...capacity 41 6 L 11 U S gal _ Good GPS uplink Fuel Level A bar gauge located on the top of the digital screen continuously indicates the amount of fuel in the fuel tank while riding n i M A h l a g M P R p a l lmo2010 003 025 FUEL LEVEL INDICATOR When the fuel tank is full 8 segments bars of the indicator are turned on When there is only 2 segments of fuel indicated approximately 25 fuel tank capac...

Page 59: ...in the multifunction display Water depth Engines RPM Boat speed Fuel consumption instant and aver age Remaining fuel range distance and time Engines temperature Altitude Top and average speed Top and average engines RPM Clock n i M A h l a g M P R p a l lmo2010 003 026 NUMERICAL DISPLAY When the information center is first powered up the numerical display de faults to the last function chosen by t...

Page 60: ... l lmo2010 003 027 DISPLAY MENU Move switch stem up or down until the preferred indication selection is visible in the multifunction display Press the SET button to select and save the preferred indication or wait for the display function to time out The last indication visible will be auto matically save The numerical display will then switch to the new indication with a small abbreviation of the...

Page 61: ... the lap timer n i M A h l a g M P R p a l lmo2010 003 093 LAP TIMER STARTED NOTE The timer starts immediately when pressing the SET button 4 To record each lap time press the SET button at the start of each lap NOTE The lap time will be recorded the lap counter in numerical display will count the number of laps recorded and the timer will continue to run 5 To save the last lap time and stop the t...

Page 62: ... a g M P R p a l lmo2010 003 028 MULTIFUNCTION DISPLAY COMPASS HEADING INDICATED Selecting Functions When operating at speed the multi function display normally provides an indication of the compass direction and azimuth the boat is traveling To select the various functions avail able through the multifunction display press the MODE button repeatedly un til the desired function is visible SKI MODE...

Page 63: ...d in the information center provides the indication in the multifunction display The cardinal points intermediate car dinal points as well as the azimuth the boat is travelling are displayed in the multifunction display by default when the boat is moving For a compass indication to be dis played the GPS must have a good link with the navigation satellites This is confirmed when the COMPASS active ...

Page 64: ...GAUGES n i M A h l a g M P R p a l lmo2010 003 032 STARBOARD ENGINE SHOWN P PORT S STARBOARD 62 ______________ ...

Page 65: ...erence numbers are deliberately missing in the illustrations 3C 17 18 2 4 18 3e 1g 10 6 5 7a 3C 11 12 3a 18 4 3e 18 19 1g 13 5 8 18 4 8 18 4 16 1b 16 8 3b 12 9 13 12 1c 13 3d 8 16 20 3f lmo2010 003 008_b TOP VIEW 1d 16 17 17 5 16 1d 10 19 5 7b 14 3f 15 lmo2010 003 036_a REAR VIEW _______________ 63 ...

Page 66: ...ked so that seat faces steering wheel before riding Pull and hold the lever located on the RH side of the seat swivel seat to the desired position then release lever lmo2008 006 015_a 1 Lever Forward and Backward Adjustment Pull and hold the lever located on the RH side of the seat set the seat to the desired position then release the lever 64 ______________ ...

Page 67: ...etic retaining system allows for quick and easy removal or installa tion of the front seat lmo2010 003 034_a 1 Front cushion 1c Stern Seats Each passenger should be seated while underway WARNING Allow no one to sit on edge of the boat or to stand up while in op eration Seat and grab handles should be used in rough waters The rear central cushion should be re moved to avoid damaging it when us ing ...

Page 68: ...ALL the electri cal system will be OFF except for the bilge pump and radio memory power The bilge pump will operate automat ically with the battery switch on the OFF position Switch must be in the ON position to allow the use of electrical components and to start the engines NOTICE Stop engines before switching to the OFF position It is recommended to set this switch to the OFF position whenever p...

Page 69: ...cel tray is available just over the glove box It can used to put money key or cell phone lmo2010 003 045_a 1 Parcel tray 2 Glove box cover 3b Console Storage Compartment NOTICE Never leave breakable objects in the console storage com partment Never operate the boat with the console storage compart ment cover opened Two large convenient storage com partments are available behind the bow seat backre...

Page 70: ...w storage compart ment simply lift the bow seat cushion lmo2010 003 050_a PORT SIDE SHOWN 1 Bow storage compartment To close the bow storage compart ment slowly lower the cushion 3d Deck Storage Compartment The deck storage compartment is a convenient lockable location for wa ter skis paddles and ropes etc Use the provided key to unlock the compartment if needed lmo2010 003 048_a 1 Deck storage co...

Page 71: ...een installed in the starboard compartment lmo2010 003 052_a STARBOARD SIDE SHOWN 1 Removable cooler NOTICE Never leave any heavy or breakable objects in the storage compartment Never operate the boat with the stern storage compart ment cover opened 3f Swim Platform Storage Compartment Located under the swim platform This storage compartment is ideal for wet PFDs wet towels wakeboard wa ter skis p...

Page 72: ... use the grab han dle to tow anything or to lift the boat lmo2010 003 055_a 1 Rear grab handles 6 Swim Platform Provides and anti skid surface for easy boarding WARNING Do not start or operate the boat if a person is seated on the swim platform Engines must be off when using swim platform Keep away from propulsion system of the boat 7 Ladder WARNING Engines should be OFF when us ing any of the lad...

Page 73: ...dder lmo2010 003 058_a 1 Latch Slide ladder toward rear then push down lmo2010 003 059 LADDER LOWERED To store ladder lift horizontally slide to ward front and secure latch 8 Lights Bow Lights Mandatory RED and GREEN lights Stern Light Mandatory WHITE stern light WHITE 210 Challenger The stern light socket is provided for the mandatory white stern light NOTE With this navigational lighting configu...

Page 74: ...age terminals 6 Push lock ring downward Turn un til locked It may be necessary to slightly turn it to allow its insertion in the hole 1 2 lmo2010 002 004_a Step 1 Push downward Step 2 Turn clockwise to lock 7 Check light operation NOTICE Ensure DIELECTRIC GREASE P N 293 550 004 is present in connector area of light to prevent corrosion Removal and storage of light is the re verse of installation 2...

Page 75: ...trols of the ra dio are detailed in the manufacturer s guide provided with the boat Refer to manufacturer s guide for com plete explanation of features and con trols NOTICE Using the radio for a pro longed time without engines run ning may discharge the battery lmo2010 003 061 10 Radio Remote Control A remote control for the radio is in cluded as standard equipment and is located on the starboard ...

Page 76: ...let The other power outlet is located in side the glove box lmo2010 003 063_b INSIDE GLOVE BOX 1 12 volt power outlet 2 Audio input adapter NOTE Close protective cap when the audio input adapter is not in use 13 Deck Drains Deck drain provides drainage of water from rain deck washing water splash ing etc Keep clean to avoid clogging 14 Bilge Drain Plug A drain plug is provided to allow water drain...

Page 77: ...is retained against the pas senger s console lmo2010 003 069_a WALK THRU WINDSHIELD IN OPENED POSITION 1 Windshield retainer magnet To close the walk thru windshield sim ply pull the external side of windshield toward the center of the boat and lock it in position using the windshield lock lmo2008 006 009_a TYPICAL BOTH SIDES 1 Windshield lock 16 Cup Holders Convenient locations for non alcoholic ...

Page 78: ... result in mental disorientation dizziness drowsiness and loss of conscious ness The combination of carbon monoxide exposure and non use of a life jacket PDF make this new water recreation activity an incred ibly dangerous and potentially deadly sport WARNING When pulling a tube skier or wake boarder always have an observer proceed with only as much speed as required and follow the ob server s ins...

Page 79: ...When the pin locks engage you should feel and hear them click in the groove lbg2010 003 038_a 1 Ski pole shoulder 2 Spring loaded locking pins 2 The ski pole may now be used for tow ing a tube water skier wakeboarder or for mounting the table WARNING Always ensure the ski pole is properly locked in the recepta cle before use Always have an observer watch the tube water skier or wake boarder Never ...

Page 80: ... when towed Check clearance height around docks shore overhanging objects bridges and power lines The tower must not be used as a tie down or tie off point Wakeboard Storage Rack Convenient board racks on the tower allow you to have quick and easy ac cess to your wakeboard Secure wakeboard to rack by using the elastic band lmo2007 003 064_a TYPICAL 1 Elastic band Lowering Tower Lowering tower may ...

Page 81: ...arefully lower and hold tower lmo2011 002 022_a TYPICAL LOWERING TOWER NOTE Use the holder brackets and knobs provided with the boat to se cure tower in position 5 Insert and secure hook end of the holder bracket into the tower mount of the boat lmo2011 003 003_a BRACKET HOOK IN TOWER MOUNT 1 Bracket hook 2 Tower mount pin 6 Secure the other end of bracket to tower leg end with the knob 1 2 3 lmo2...

Page 82: ...ng boat or when riding Have someone to support the tower front section 1 Remove tower support brackets from tower 2 On both side of tower confirms the handle is in the unlock position If not handle must be rotated to RE SET position before re locking the tower 1 lmo2011 006 002_a 1 UNLOCK RESET position port side 1 lmo2011 006 003_a 1 UNLOCK RESET position starboard side 3 Raise the tower to its h...

Page 83: ...for a prolonged time when the engines are not running will dis charge the battery lmo2010 003 024_a 1 Heating system switch On the passenger s side it is pos sible to stretch the heating duct for multi purpose usage Gently pull on the heating duct grill to stretch lmo2007 003 050_a UNDER PASSENGER S LOUNGER 1 Multi purpose heating duct lmo2007 003 051_a HEATING DUCT STRETCHED 21 Ballast System 210...

Page 84: ... will start to evacuate water from bilge automatically To avoid having both pumps working against each other for a long period of time we recommend to monitor the fill ing process If a leak occurs stop the ballast pump immediately and close the thru hull valve Have the bal last system inspected by a Sea Doo boats dealer 3 When ballast is full or when the de sired level is reached move the bal last...

Page 85: ...Flush Ballast bag should be flushed ev ery time the boat is used on another stretch of water Use the following procedure to flush the ballast system 1 Safely secure the boat on the trailer 2 Ensure thru hull valve located in the engine compartment are closed lmo2007 003 034_a TYPICAL THRU HULL VALVE 1 Closed position 3 Using a garden hose with a spray nozzle fill ballast bag using the bal last ven...

Page 86: ...03 079_a UNZIP COVER Detach straps from bimini top frame lmo2007 003 080_a DETACH STRAPS Pull canvas towards the front of the boat and fasten straps to eyelets on body of boat Adjust strap tension as needed Closing Bimini Top NOTE If canvas of bimini top has been splashed by salt water rinse canvas with fresh water At any time when canvas is wet let dry before installing cover and storage Unhook f...

Page 87: ... the stern stor age compartment Two table posts are provided in the deck storage compartment The long post is used for the deck and the short post for the swim platform lmo2010 003 076_a 1 Long table post bow installation 2 Short table post ski pole installation WARNING Table must be stored before oper ating the boat Table Installation in Bow Release table post and place it in the floor receptacle...

Page 88: ...EQUIPMENT lbg2010 003 037 TABLE MOUNTED ON SKI POLE Use the SKI POLE procedure prior to table installation 86 ______________ ...

Page 89: ...hours is re quired before continuous operation at full throttle To achieve a good break in a maxi mum of 3 4 throttle should be ob served however brief acceleration and speed variations contribute to a good break in NOTICE Continued wide open throttle runs and prolonged cruis ing without speed variations should be avoided This can cause engine damage during the break in period _______________ 87 ...

Page 90: ...orm NOTICE Never use propulsion system as a supporting point to board the boat Boarding from a Dock When boarding from a dock use the swim platform to climb aboard lmo2010 003 100 TYPICAL NOTICE Although the boat re quires only 30 cm 1 ft of water to float the engines should be started with at least 90 cm 3 ft of water be low the hull If the depth of the water is less than 90 cm 3 ft and the en gi...

Page 91: ...rab handles lmo2010 003 101 TYPICAL When you can reach the engine cover grab handle grip it and continue to pull yourself upward to place your knee on the swim platform lmo2010 003 102 TYPICAL Continue to climb on engine cover to reach the deck lmo2010 003 103 TYPICAL NOTE The last boarded person must secure the ladder using the retaining latch prior to reach its seat NOTICE Before operating the b...

Page 92: ...tch before the en gine can be restarted 5 Install the tether cord clip on the emergency engine stop switch lmo2010 003 009_a TYPICAL 1 Tether cord 2 Tether cord secured to PFD 3 Other end of tether cord secured to the emergency engine stop switch 6 Ensure all passengers are properly seated in accordance with the seat ing label Refer to SAFETY LABELS section WARNING Before starting the engine the o...

Page 93: ...s soon as the engines are shut down 3 Remove the tether cord clip from the emergency engine stop switch if you disembarking the boat NOTE Removing the tether cord clip from the emergency engine stop switch without depressing the start stop buttons will also shut off the engines This is designed as a safety feature should the operator be ejected from the boat The engines should be also turned OFF b...

Page 94: ...How to Engage Forward The throttle shift lever should be in the forward position in order for the boat to advance To engage forward thrust from neu tral press the release button on the throttle shifter lever head and push the lever forward The gate will move to forward thrust position and the boat will accelerate forward lmo2010 003 082_a 1 Release button lmo2010 003 079_a 1 Throttle shift lever i...

Page 95: ...on Avoid operation in these conditions If you must do so proceed with caution using minimum speed Turn on naviga tion lights if necessary Night Operation Between sunset and sunrise use the navigation lights and reduce speed WARNING Navigation lights should always be used between sunset and sun rise Ensure the stern light is in stalled See STERN in EQUIP MENT section for location and in stallation ...

Page 96: ... time you need to dock In this mode a ma ximum of 3500 RPM is available when the throttle shifter lever is moved be tween neutral and full throttle position By limmiting the thrust the docking manoeuvre is facilitated To select this mode 1 Reduce throttle speed to idle 2 Press the MODE button repeatedly until DOCKING is displayed in the in formation center n i M A h l a g M P R p a l lmo2010 003 0...

Page 97: ...ries are OFF NOTICE Riding the boat in shal low water may damage the impeller or other jet pump components Al ways shut off the engines before water depth is less than 90 cm 3 ft and never use reverse lmo2010 005 001_a A 90 cm 3 ft of water under the hull WARNING In shallow water shells sand pebbles or other objects could be drawn up by the jet pumps and be thrown rearward _______________ 95 ...

Page 98: ...o 42 MPH Ski Mode Limitations The Ski Mode is not an automatic pilot it will not drive the boat Always leave your hand on the throttle and keep an eye on the water ahead Pull back throttle to neutral to stop boat the Ski Mode immediately disengage setting boat control on manual Setting the Ski Mode To activate the SKI MODE 1 Press MODE button until SKI MODE is displayed n i M A h l a g M P R p a l...

Page 99: ...L posi tion and press the SET button to return to step 8 of SETTING THE SKI MODE Cancelling the Ski Mode To cancel the SKI MODE move the throttle shifter lever in NEUTRAL posi tion and press the MODE button twice CRUISE MODE WARNING It is not recommended to use the CRUISE mode when pulling a tube skier or wakeboarder Maintain your speed manually or use the SKI MODE CRUISE mode is a function of iTC...

Page 100: ...em porarily move the throttle shifter lever backward To reactivate the CRUISE mode push throttle shifter lever in forward until the light turns ON again Cancelling the Cruise Mode To cancel the CRUISE mode move the throttle shifter lever in NEUTRAL posi tion and press the MODE button twice Two short beeps will be heard SYNC MODE The SYNC mode is controlled by the iTC intelligent Throttle Control W...

Page 101: ... other debris to escape from grates It may be necessary to repeat the procedure In severe conditions if the above method does not work the following can be performed 1 With engines running put throt tle shifter lever in reverse position and vary throttle setting quickly sev eral times 2 Try accelerating again Most of the time debris will escape from the propulsion system Out of water cleaning If t...

Page 102: ... the boat hose pinchers must be re moved before operation Failure to do so will result in engines damage Submerged Boat and Water Flooded Engine To limit damages to the engines per form the following procedure as soon as possible Drain bilge If it was submerged in salt water spray bilge and all components with fresh water using a garden hose to stop the salt corroding effect NOTICE Never try to cr...

Page 103: ...MAINTENANCE ______________ 101 ...

Page 104: ... Sea Doo boats dealer Date of inspection Authorized dealer signature Dealer name REPLACE ADJUST LUBRICATE CLEAN BREAK IN INSPECTION CHART INSPECT ENGINE Engine oil and filter X Rubber mounts X Corrosion protection X EXHAUST SYSTEM Exhaust system fasteners hoses and components condition Also inspect for leaks X COOLING SYSTEM Hose and fasteners X Coolant X FUEL SYSTEM Throttle body X Fuel lines con...

Page 105: ...rs etc X Emergency engine stop switch X Main battery cut off switch X Battery support X STEERING SYSTEM Steering cable and connections X Steering nozzle bushings X PROPULSION SYSTEM Carbon ring and rubber boot drive shaft X Shifter system cable and connections X Impeller boot X Impeller and wear ring X HULL BODY Windscreen and fasteners X Drain plug inside bilge Check for obstructions X Ski wakebo...

Page 106: ...ety Inspection of your boat EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS OR Preseason EVERY 200 HOURS OR 2 YEARS A ADJUST C CLEAN I INSPECT L LUBRICATE R REPLACE D DEALER O OPERATOR TO BE PERFORMED BY PART TASK LEGEND ENGINE Engine oil and filter R 1 D Rubber mounts I D Supercharger clutch if so equipped I 2 D Corrosion protection L 3 O 1 At storage period or after 100 hours of use whichever come...

Page 107: ...D ENGINE MANAGEMENT SYSTEM EMS sensors I D EMS fault codes I D AIR INTAKE SYSTEM Air filter I 6 D 6 Replace if required ELECTRICAL SYSTEM Spark plugs I R D Ignition coils I L D Electrical connections and fastening ignition system starting system fuel injectors etc I D ECM and VCM connectors visual inspection without disconnecting I 3 O Emergency engine stop switch I D Main battery cut off switch I...

Page 108: ...d connections I D Reverse gate L 3 O Drive shaft impeller splines I L D Impeller boot I D Impeller shaft seal sleeve and O ring I 3 D Impeller and wear ring I D Sacrificial anode 9 O 3 Every 10 hours in salt water use 8 Lubricate for corrosion protection 9 Inspect each month every two weeks in salt water and change when necessary HULL BODY Storage compartments covers latch es hinge s locks and cyl...

Page 109: ...hetic blend oil at all times If the XPS engine oil is not available use a 5W40 engine oil meeting the requirements for API service classifi cation SM SL or SJ Always check the API service label certification on the oil container it must contain at least one of the above standards 430 HP Models Use XPS SYNTHETIC BLEND OIL SUMMER GRADE P N 293 600 121 NOTE This engine has been devel oped and validat...

Page 110: ...der to obtain an ac curate reading of the engine oil level CAUTION Engine oil may be hot Certain components in the en gine compartment may be very hot Direct contact may result in skin burn 1 Ensure engine is at normal operat ing temperature 2 Let engine idle for 30 seconds be fore stopping 3 Stop engine 4 Wait at least 30 seconds 5 Pull dipstick out and wipe clean lmo2010 003 152_b 1 Dipstick 6 R...

Page 111: ...n authorized Sea Doo boats dealer Engine Coolant Level With boat on a level surface coolant should be between MIN and MAX level marks for each coolant reservoir when each engine is cold NOTE The coolant reservoirs are visi ble when the engine cover is opened lmo2010 003 104_a 1 Level between marks when engine is cold WARNING Check coolant level with cold en gines Never add coolant in cool ing syst...

Page 112: ...rface of the engine NOTE Ensure the seal seats properly with the engine top surface 6 Reconnect ignition coil connectors Exhaust System Exhaust System Flushing Flushing the exhaust system and in tercooler of each engines with fresh water is essential to neutralize corrod ing effects of salt or other chemical products present in water It will help to remove sand salt shells or other particles in wa...

Page 113: ...n the water tap CAUTION Certain compo nents in the engine compartment may be very hot Direct contact may result in skin burn Do not touch any electrical parts or jet pump area when engine is running NOTICE Never flush a hot en gine Always start the engine before opening the water tap Open wa ter tap immediately after engine is started to prevent overheating 4 Run the engine about 20 sec onds at a ...

Page 114: ...er rated fuse as this can cause severe dam age If a fuse has blown the source of malfunction should be deter mined and corrected before restart ing See an authorized Sea Doo boats dealer for servicing Vehicle Control Module VCM Fuses Each engine has its own fuses box Both fuse boxes are located on the aft transom Refer to the fuse cover decal or the SPECIFICATIONS section for fuse identification l...

Page 115: ...gine is located beside each VCM fuse box lmo2010 003 109_a 1 Charging system fuse holder Bilge Pump The automatic bilge pump fuse is lo cated in the engine compartment nearby bilge pump NOTE In case of problem with bilge pump check the circuit breaker panel too Radio The radio fuse holder is located in the operator s console lmo2010 003 110_a 1 Radio fuse holder Bilge Blower Bilge Blower Operation...

Page 116: ...ws lmo2010 003 115_a 1 Socket screws Push bulb in and hold while turning counterclockwise to release lmo2010 003 116_a 1 Bulb Apply DIELECTRIC GREASE P N 293 550 004 on new bulb contact surface Install the new bulb by pushing it in while turning clockwise Finger tight all screws Stern Light Bulb Replacement Unscrew lens counterclockwise and pull it out lmo2010 003 112_a TYPICAL 1 Unscrew then pull...

Page 117: ...acuate water from the deck Remove any obstructions from deck drain outlets Water drains out though the scupper valve located near the jet pump nozzle lmo2007 003 030_b TYPICAL 1 Scupper valve Keep it clean to avoid clogging Latches and Hinges The application of XPS LUBE P N 293 600 016 lubricant will help to prevent corrosion and keep proper operation of moving mechanisms Latches and Hinges Lubric...

Page 118: ...rcuits and poorly insulated DC powered equip ment from boats moored nearby Cor rosion is accelerated when electric current is present Sacrificial anodes are attached to cer tain parts of this boat to reduce corro sion The anode corrodes rather than the part to which the anode is attached Change each anode when 50 by weight has corroded away Anodes are attached at the following locations Ride plate...

Page 119: ...ical systems NOTICE Failure to perform proper care such as boat rinsing exhaust system flushing and anticorrosion treatment when used in salt water will result in damage to the boat and its components Never leave the boat stored in direct sunlight In coastal areas special care should also be taken on stainless steel or chrome parts like grab handles moor ing cleats fuel cap and navigation lights R...

Page 120: ...e used alone if only light scratches are notice able NOTICE Never clean windshield with strong detergent degreasing agent paint thinner acetone prod ucts containing chlorine etc Vinyl Cleaning Use XPS MULTI PURPOSE CLEANER P N 219 701 709 For dirt build up let cleaner soak for approximately 10 minutes then gently scrub with a soft bristle brush Refer to next table for other products that can also ...

Page 121: ...me other products can contain dyes that stain permanently All cleaning methods must be followed by a thorough rinse with warm water Certain household cleaners powdered abrasives steel wool and industrial cleaners can cause damage and dis coloration and are not recommended Dry cleaning fluids and lacquer sol vents should not be used as they will remove printed pattern and gloss Waxes should be used...

Page 122: ...y recommended to add fuel stabilizer at storage in or der to maintain fuel system in good condition Engine Oil and Filter Replacement The oil change and filter should be performed by an authorized Sea Doo boats dealer Exhaust System Flushing Perform procedure as described in MAINTENANCE section Exhaust System and Intercooler Protection The exhaust system is self draining but the intercooler 430 HP...

Page 123: ...e spark plugs a coil may be used to remove the spark plugs Simply bring the coil down to spark plug and hook it to then extract spark plug smr2006 016 030_a 1 Ignition coil 2 Spark plug 5 Spray XPS LUBE P N 293 600 016 or equivalent into spark plug holes NOTE To allow engine lubrication for storage the DROWNED MODE can be activated to prevent fuel injection and ignition while cranking in order to ...

Page 124: ...n ward until it snaps 18 Reinstall dipstick NOTE It is recommended to fog the engine valves with XPS LUBE P N 293 600 016 Contact your authorized Sea Doo boats dealer Engine Coolant Test If antifreeze is not replaced test its density The antifreeze replacement and a den sity test should be performed by an au thorized Sea Doo boats dealer NOTE Antifreeze of each engine should be replaced every 200 ...

Page 125: ...nsation and possible corrosion If the boat is to be stored outside cover it with a vented opaque tarpaulin to prevent UV ultraviolet rays and grime from affecting the plastic components boat finish as well as preventing dust accumulation NOTICE Never leave the boat stored in direct sunlight UV radia tion will dull finishes The boat must never be left in water for storage For the storage period blo...

Page 126: ...hly recommended that an authorized Sea Doo boats dealer perform factory campaigns in addition to the preseason preparation all at the same time WARNING Only perform procedures as de tailed in the MAINTENANCE SCHEDULE It is recommended that the assistance of an autho rized Sea Doo boats dealer be pe riodically obtained on other com ponents and systems not covered in this guide NOTICE When component...

Page 127: ...TECHNICAL INFORMATION ______________ 125 ...

Page 128: ...ace the boat in the event of theft Hull Identification Number The Hull Identification Number H I N is located on the right side of the tran som lmo2010 003 118_a TYPICAL 1 Hull Identification Number H I N Engine Identification Number The Engine Identification Num ber E I N is located on the upper crankcase on MAGNETO side of each engine F09D0RY 1 1 Engine Identification Number E I N 126 __________...

Page 129: ...e manufacturer s prescribed changes such as altitude adjustments for example Owner Responsibility The owner operator is required to have engine maintenance performed to maintain emission levels within pre scribed certification standards The owner operator is not to and should not allow anyone to modify any engine in a manner that would alter the horsepower or allow emission levels to exceed predet...

Page 130: ...lly aspirated 430 HP Supercharger intercooled Maximum HP RPM 310 HP 7300 50 RPM 430 HP 8000 50 RPM COOLING Type Liquid cooled Closed loop system see also EXHAUST SYSTEM Coolant Ethylene glycol and distilled water 50 50 Use premix coolant from BRP or a coolant specially formulated for aluminum engines ELECTRICAL Magneto generator output 360 W 6000 RPM Ignition system type DI Digital Inductive Make ...

Page 131: ...Diagnostic tool 15 A F12 Port Starboard detection F13 Starter relay 10 A Fuse box 1 F14 CAPS 3 A F15 Charge 30 A Fuse box 2 F16 Battery 30 A CB1 Bilge pump 3 A CB2 Bilge blower 10 A CB3 Courtesy lights 3 A CB4 navigation anchor lights 3 A CB5 12 Volt receptacles 10 A CB6 Horn 7 A CB7 Stereo 10 A CB8 Heater 10 A CB9 Port windshield 15 A Circuit breakers panel CB10 Starboard windshield 15 A Automati...

Page 132: ...e Premium unleaded gasoline Fuel Octane rating Inside North America 91 RON MON 2 Outside North America 95 RON PROPULSION Jet pump type Axial flow single stage Jet pump grease type Jet pump bearing grease P N 293 550 032 sold by BRP Transmission Direct drive Pivoting angle of direction nozzle 20 Minimum required water level for jet pump 90 cm 3 ft underneath the lowest rear portion of hull DIMENSIO...

Page 133: ... limit passengers luggage based on calm water operation 692 kg 1 525 lb 660 kg 1 455 lb No tower 1 846 kg 4 070 lb Gross weight on trailer With tower 1 914 kg 4 220 lb On tower 114 kg 250 lb Pulling weight limit On Ski Pole 225 kg 500 lb CAPACITIES Engine oil 3 L 3 2 qt U S liq oil change with filter Engine cooling system 5 5 L 5 8 qt U S liq total Fuel tank including reserve 166 5 L 44 U S gal 1 ...

Page 134: ...SPECIFICATIONS This page is intentionally blank 132 ______________ ...

Page 135: ...TROUBLESHOOTING ______________ 133 ...

Page 136: ...of causing severe burns ENGINE DOES NOT TURN OVER AND THE MONITORING BEEPER SOUNDS 1 Refer to MONITORING SYSTEM below ENGINE WILL NOT START 1 Tether cord is removed Install tether cord over the emergency engine stop switch 2 Ignition switch in OFF or ACC position Turn ignition switch in ON position 3 Main battery cut off switch is in OFF position Turn switch in ON position 4 Throttle shifter lever...

Page 137: ...roblem is repeti tive 4 Water flooded engine Refer to WATER FLOODED ENGINE in SPECIAL PROCEDURES 5 Engine management system fault detected check if engine pilot lamp is ON Refer to an authorized Sea Doo boats dealer 6 Faulty fuel pump Refer to an authorized Sea Doo boats dealer ENGINE MISFIRES RUNS IRREGULARLY 1 Fouled defective worn spark plugs Replace 2 Faulty ignition coil s Contact an authoriz...

Page 138: ... system NOTICE If these actions do not correct the problem discontinue use an con tact an authorized Sea Doo boats dealer ENGINE LACKS ACCELERATION OR POWER 1 Jet pump water intake clogged Clean Refer to JET PUMP WATER INTAKE AND IMPELLER CLEANING in SPECIAL PROCEDURES section 2 Damaged impeller or worn out wear ring Replace Refer to an authorized Sea Doo boats dealer 3 Supercharger clutch slippin...

Page 139: ...o boats dealer ABNORMAL NOISE FROM PROPULSION SYSTEM 1 Weeds or debris jammed around impeller Perform the JET PUMP WATER INTAKE AND IMPELLER CLEANING PRO CEDURE in SPECIAL PROCEDURES 2 Damaged impeller shaft or drive shaft Contact an authorized Sea Doo boats dealer WATER FOUND IN BILGE 1 Drain plug s not tighten Tighten drain plugs 2 Defective scupper valve Refer to an authorized Sea Doo boats dea...

Page 140: ... not be allowed to be started In other cases the engine will operate in limp home mode reduced speed When a fault occurs see an authorized Sea Doo boats dealer as soon as possible for inspection Pilot Lamps and Message Display Information Indicator lights pilot lamps located in the tachometers inform you of a system anomaly An indicator light may be accompanied by a scrolling message in the multif...

Page 141: ...erature Refer to ENGINE OVERHEATING in TROUBLESHOOTING GUIDELINES Continuous beep Low or high engine oil pressure Check oil level as soon as possible If level good discontinue use an contact an authorized Sea Doo boats dealer 1 Some beeper codes go with messages on the information display refer to GAUGES for details NOTICE If the monitoring beeper continuously sounds stop engine as soon as possibl...

Page 142: ...MONITORING SYSTEM This page is intentionally blank 140 ______________ ...

Page 143: ...WARRANTY ______________ 141 ...

Page 144: ...CLUDED FROM COVERAGE UNDER THIS WARRANTY SOME STATES PROVINCES DO NOT ALLOW FOR THE DIS CLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE Neither the distributor any BRP dealer nor any other person has been authorized t...

Page 145: ...it is used in connection with generating income or any work or employment during any part of the warranty period A boat is also used commercially when at any point during the war ranty period it has commercial tags or is licensed for commercial use 3 Emission related components that are installed on EPA certified boats regis tered in the USA are covered for thirty 30 consecutive months or 175 hour...

Page 146: ...7 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repairing parts found defective under normal use maintenance and service or replacing such parts with new genuine BRP parts without charge for parts and labor at any authorized BRP dealer during the warranty coverage period under the conditions described herein BRP s responsibility is limited to making t...

Page 147: ...ed warranty BRP suggests that you try to resolve the issue at the dealership level We recom mend discussing the issue with the authorized BRP dealer s service manager or owner If the issue has not yet been resolved please submit your complaint in writing or call the appropriate number below In Canada In USA BOMBARDIER RECREATIONAL PRODUCTS INC SEA DOO Customer Assistance Center 75 J A Bombardier s...

Page 148: ...inboard engines that meet the Air Resources Board s Personal Watercraft and Out board marine engine 2001 exhaust emission standards Engines meeting these standards have 75 lower emissions than conventional carbureted two stroke engines These engines are equivalent to the U S EPA s 2006 standards for marine engines Two Stars Very Low Emission The two star label identifies personal watercraft outboa...

Page 149: ...injection system the ignition system and catalytic converter Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists BRP will repair your boat engine at no cost to you including diagnosis parts and labor provided that such work is performed by an authorized BRP dealer Manufacturer s Limited Warranty Coverage This emission limited warra...

Page 150: ...he proper maintenance and use of your boat All emission warranty parts are warranted by BRP for the entire warranty period of the boat unless the part is scheduled for replacement as required maintenance in the Operator s Guide Emission warranty parts that are scheduled for replacement as required main tenance are warranted by BRP for the period of time before the first scheduled replacement date ...

Page 151: ...age if your engine s or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your engine to an authorized BRP Dealer as soon as a problem exists The warranty repairs will be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities or for the name...

Page 152: ...EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FIT NESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTIES INCIDENTAL AND CONSE QUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME STATES PROVINCES DO NOT ALLOW FOR THE DIS CLAIMERS LIMITATION...

Page 153: ... or exposure to the elements 4 WARRANTY COVERAGE DURATION This limited warranty will be in effect from the date of delivery to the first retail con sumer or the date the boat is first put to use whichever occurs first for a period of TWELVE 12 CONSECUTIVE MONTHS for private recreational use except for the deck and hull fiberglass structure that are covered for SIXTY 60 CONSEC UTIVE MONTHS FOUR 4 C...

Page 154: ...arts with new genuine BRP parts without charge for parts and labor at any authorized BRP Distributor Dealer during the warranty coverage period under the conditions described herein BRP s responsibility is limited to making the required repairs or replacements of parts No claim of breach of warranty shall be cause for cancellation or rescission of the sale of the boat to the owner In the event tha...

Page 155: ... BRP EUROPE N V Customer Assistance Center Skaldenstraat 125 9042 Gent Belgique Tel 32 9 218 26 00 For all other countries please contact your local distributor or our North America office BOMBARDIER RECREATIONAL PRODUCTS INC Customer Assistance Center 75 J A Bombardier Street Sherbrooke QC J1L 1W3 Tel 1 819 566 3366 2010 Bombardier Recreational Products Inc All rights reserved Registered trademar...

Page 156: ...THER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME JURISDICTIONS DO NOT ALLOW FOR THE DIS CLAIMERS L...

Page 157: ...hairline cracks or exposure to the elements 4 WARRANTY COVERAGE PERIOD This limited warranty will be in effect from the date of delivery to the first retail con sumer or the date the product is first put into use whichever occurs first and for a period of TWENTY FOUR 24 CONSECUTIVE MONTHS for private use owners except for the deck and hull fiberglass structure that are covered for SIXTY 60 CONSECU...

Page 158: ...t and must sign the repair work order prior to starting the repair in order to validate the warranty repair All parts replaced under this limited warranty become the property of BRP Note that the notification period is subject to the applicable national or local legisla tion in your country 7 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repairing par...

Page 159: ...y BRP suggests that you try to resolve the issue at the dealership level We rec ommend discussing the issue with the authorized Distributor Dealer s service manager or owner If further assistance is required the distributor s service department should be contacted in order to resolve the matter You will find your distributor s coordi nates on www brp com If the matter still remains unresolved then...

Page 160: ... 75 J A Bombardier Street Sherbrooke QC J1L 1W3 Tel 1 819 566 3366 For the territory covered by this limited warranty products are distributed and serviced by Bombardier Recreational Products Inc or its affiliates 2010 Bombardier Recreational Products Inc All rights reserved Registered trademark of Bombardier Recreational Products Inc 158 ______________ ...

Page 161: ...CUSTOMER INFORMATION ______________ 159 ...

Page 162: ...stomer list to distribute marketing and promotional information about BRP and related products To exercise your right to consult or correct your data or to be removed from the ad dressee list for direct marketing please contact BRP By E mail privacyofficer brp com By mail BRP Senior Legal Counsel Privacy Officer 726 St Joseph Valcourt QC Canada J0E 2L0 160 ______________ ...

Page 163: ...en safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS In the event that your boat is stolen you should notify your area s distributor warranty department of such We will ask you to provide your name ad dress phone number Hull Identification Number and date it was stolen In North America Other areas in the world except Scandinavian countries BOMBARDIER RECREATI...

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