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Revised 2-20-02 EHJ

© 2002 Skier’s Choice, Inc.

5820 Hwy 411 South, Maryville, Tennessee 37801  (865) 856-3035

Summary of Contents for Comp

Page 1: ...1 Revised 2 20 02 EHJ 2002 Skier s Choice Inc 5820 Hwy 411 South Maryville Tennessee 37801 865 856 3035 ...

Page 2: ...e Storage 51 Section XI Winterization Dry Storage 53 Section XII Technical Information 55 Section XIII Trailer Your Boat 57 Section XIV Supra Warranty 61 Section XV Index 65 Boat Information Hull Identification Number ______________________________________ Date of Purchase _____________________________________________ Dealer s Phone Number ________________________________________ Registration Numb...

Page 3: ...s without any notice and without incurring obligation This manual contains information about several Supra models Some information may not apply to your boat since standard and optional equipment may vary from model to model As you read through this manual you will find CAUTION WARNING and DANGER symbols which require special attention Please read them carefully They may tell you how to avoid prob...

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Page 5: ...r death to you or to others Use caution and common sense when operating your boat Don t take unnecessary chances Be certain that all boat passengers are aware of this information and conform to boat safety principles Boating Safety Boating Safety starts with a thorough understanding of your equipment and its proper operation In addition to careful review of this manual you should be aware as well ...

Page 6: ...s completely familiar with the boat its operation and can recognize potentially hazardous situations before an accident occurs Failure to adhere to these precautions may result in severe injury or death to you and or others Improper operation is extremely dangerous Operators must read and understand all operating manuals supplied with the boat before operation On board equipment must always confor...

Page 7: ...boat operator If you are new to water skiing seek certified training before starting You will find it especially helpful to join a local ski club USA Waterski or similar organization when possible Always remember that the majority of water skiing injuries are the result of impacts with other objects so always look where you are going and be aware of what is going on around you The tow bar is not d...

Page 8: ...8 2002 Skier s Choice Inc Warning Plates and Labels Read and note ALL warning plates and labels from bow to stern that appear on the boat including these ...

Page 9: ... the stand on vessel Slow down or change directions briefly and pass behind the other vessel You should always move in such a way that the stand on operator can see what you are doing This rule is called Rule 2 in the International Rules and says In obeying and construing these rules due regard shall be had to all dangers of navigation and collision and to any special circumstances which may rende...

Page 10: ...shing vessels have the right of way regardless of position These vessels however cannot impede the passage of other vessels in narrow channels Sailing vessels should normally be given the right of way The exceptions to this are When the sailing vessel is overtaking the power driven vessel the power driven vessel has the right of way Sailing vessels should keep clear of any fishing vessel In a narr...

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Page 13: ... Boat Specifications Overall Length w o Platform 19 11 5 Overall Length w Platform 21 8 Overall Length w Trailer 23 8 Width Beam 91 Draft 21 Weight Boat Only 2 500 lbs Weight Boat Trailer 3 350 lbs Capacity Passenger 8 Capacity Weight 1 100 lbs Capacity Fuel 27 gals Engine 320 HP V 8 ...

Page 14: ...ght Boat Trailer 4 350 lbs Capacity Passenger 11 Capacity Weight 1 500 lbs Capacity Fuel 40 gals Engine 320 HP V 8 Legacy Boat Specifications Overall Length w o Platform 21 8 Overall Length w Platform 23 10 Overall Length w Trailer 25 8 Width Beam 95 Draft 22 Weight Boat Only 3 050 lbs Weight Boat Trailer 4 150 lbs Capacity Passenger 11 Capacity Weight 1 500 lbs Capacity Fuel 34 gals Engine 320 HP...

Page 15: ...ight Boat Trailer 4 150 lbs Capacity Passenger 11 Capacity Weight 1 500 lbs Capacity Fuel 34 gals Engine 320 HP V 8 Launch Boat Specifications Overall Length w o Platform 20 11 Overall Length w Platform 22 7 Overall Length w Trailer 24 9 Width Beam 98 Draft 24 Weight Boat Only 3 450 lbs Weight Boat Trailer 4 705 lbs Capacity Passenger 13 Capacity Weight 1 775 lbs Capacity Fuel 37 gals Engine 320 H...

Page 16: ...ght Boat Trailer 4 350 lbs Capacity Passenger 11 Capacity Weight 1 500 lbs Capacity Fuel 40 gals Engine 320 HP V 8 Launch SS Boat Specifications Overall Length w o Platform 21 8 Overall Length w Platform 23 10 Overall Length w Trailer 25 8 Width Beam 95 Draft 22 Weight Boat Only 3 050 lbs Weight Boat Trailer 4 150 lbs Capacity Passenger 11 Capacity Weight 1 500 lbs Capacity Fuel 34 gals Engine 320...

Page 17: ...ight Boat Trailer 4 350 lbs Capacity Passenger 11 Capacity Weight 1 500 lbs Capacity Fuel 40 gals Engine 320 HP V 8 Sunsport Boat Specifications Overall Length w o Platform 21 8 Overall Length w Platform 23 10 Overall Length w Trailer 25 8 Width Beam 95 Draft 22 Weight Boat Only 3 050 lbs Weight Boat Trailer 4 150 lbs Capacity Passenger 11 Capacity Weight 1 500 lbs Capacity Fuel 34 gals Engine 320...

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Page 19: ... Boat Specifications Overall Length w o Platform 19 11 5 Overall Length w Platform 21 8 Overall Length w Trailer 23 8 Width Beam 91 Draft 21 Weight Boat Only 2 500 lbs Weight Boat Trailer 3 350 lbs Capacity Passenger 8 Capacity Weight 1 100 lbs Capacity Fuel 27 gals Engine 320 HP V 8 ...

Page 20: ...ght Boat Trailer 4 350 lbs Capacity Passenger 11 Capacity Weight 1 500 lbs Capacity Fuel 40 gals Engine 320 HP V 8 Legacy Boat Specifications Overall Length w o Platform 21 8 Overall Length w Platform 23 10 Overall Length w Trailer 25 8 Width Beam 95 Draft 22 Weight Boat Only 3 050 lbs Weight Boat Trailer 4 150 lbs Capacity Passenger 11 Capacity Weight 1 500 lbs Capacity Fuel 34 gals Engine 320 HP...

Page 21: ...ight Boat Trailer 4 150 lbs Capacity Passenger 11 Capacity Weight 1 500 lbs Capacity Fuel 34 gals Engine 320 HP V 8 Launch Boat Specifications Overall Length w o Platform 20 11 Overall Length w Platform 22 7 Overall Length w Trailer 24 9 Width Beam 98 Draft 24 Weight Boat Only 3 450 lbs Weight Boat Trailer 4 705 lbs Capacity Passenger 13 Capacity Weight 1 775 lbs Capacity Fuel 37 gals Engine 320 H...

Page 22: ...ght Boat Trailer 4 350 lbs Capacity Passenger 11 Capacity Weight 1 500 lbs Capacity Fuel 40 gals Engine 320 HP V 8 Launch SS Boat Specifications Overall Length w o Platform 21 8 Overall Length w Platform 23 10 Overall Length w Trailer 25 8 Width Beam 95 Draft 22 Weight Boat Only 3 050 lbs Weight Boat Trailer 4 150 lbs Capacity Passenger 11 Capacity Weight 1 500 lbs Capacity Fuel 34 gals Engine 320...

Page 23: ...ight Boat Trailer 4 350 lbs Capacity Passenger 11 Capacity Weight 1 500 lbs Capacity Fuel 40 gals Engine 320 HP V 8 Sunsport Boat Specifications Overall Length w o Platform 21 8 Overall Length w Platform 23 10 Overall Length w Trailer 25 8 Width Beam 95 Draft 22 Weight Boat Only 3 050 lbs Weight Boat Trailer 4 150 lbs Capacity Passenger 11 Capacity Weight 1 500 lbs Capacity Fuel 34 gals Engine 320...

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Page 25: ...tion take your boat to the dealer for its first oil and filter change as well as an engine checkup Remember to keep a sharp eye on all gauges and warning lights during these first hours of operation Report anything unusual to your dealer After the break in procedure is over your boat may be operated continuously at any speed Do not exceed maximum RPM recommended for your engine Exceeding the maxim...

Page 26: ...ir If the cover becomes damaged immediately patch and reseal the area Use a tent seam sealer to reseal any new stitches Spray fabric guard on scraped or worn surfaces Canvas tears should be repaired professionally and stitches sealed to prevent leakage The United States Coast Guard boating regulations prescribe minimum standards of safety to be met and maintained by all watercraft It is necessary ...

Page 27: ...ift slowly into forward or reverse allowing the transmission time to engage the gearing before powering up To Start Carburetor Engine 1 Place shift selector in Neutral with the throttle in the upright zero position and push the transmission lockout button at the bottom of the lever to disengage the transmission 2 Turn the ignition key to the start position to operate the starter 3 When the engine ...

Page 28: ...the upright zero position and push the transmission lockout button at the bottom of the lever to disengage the transmission 2D Push the throttle lever to the full throttle wide open position 3D Turn Ignition Key to operate starter NOTE Do not operate the starter for more than 15 seconds at a time Allow the starter to rest for a full minute before attempting this starting procedure again 4D When th...

Page 29: ...l center drain plug is checked and secured in place DO NOT try to install center drain plug while engine is running The rear drain plug is located at the back of the boat near the bottom of the transom See photo It is extremely important that the drain plug is always checked before starting the engine The drain plug should be secured in place using a wrench DO NOT start the engine until the drain ...

Page 30: ...r your boat will not be used for two weeks or more During storage always add Gasoline Stabilizer to reduce gumming or tank sludge Sparks while fueling could cause an explosion Before Fueling 1 Turn off engine 2 Turn off ignition 3 Extinguish cigarettes or any open flame While Fueling 1 Keep hose nozzle in contact with fill pipe to provide a ground against static sparks 2 Fill tank at a slow rate t...

Page 31: ...nc Speed Calibration Speed may be checked using a stopwatch and a standard slalom course Adjust the speedometer needle by turning the adjuster buttons Section VII Instrument Panel Controls Times are from start gate to end gate ...

Page 32: ... coolant temperature while the coolant is circulating inside the engine Engine operating temperatures will vary depending on the weather conditions and engine load Normal operating temp range is between 160 degrees and 180 degrees NOTICE Refer to your Engine Owners Manual for additional details Damage from overheating an engine IS NOT warrantable Temperature Gauge The tachometer registers the oper...

Page 33: ...s and know when to check the fuel gauge Fuel Gauge The voltmeter indicates whether the battery is charging or discharging The needle should be located in the normal range while the engine is running If the voltmeter does not register in the normal range there may be a problem within the electrical system It is normal for the voltmeter needle to fall when starting the engine Normal range is 12 to 1...

Page 34: ...he shallow depth setting is read by the depth sounder the SH will flash on the LCD and the audible alarm will sound rapidly When the deep depth setting is read by the depth sounder the DP will flash on the LCD and the audible alarm will sound at 2 beeps per second NOTE To fully deactivate an alarm reset it to zero Pressing the ON OFF MODE keypad temporarily deactivates the alarm To reactivate the ...

Page 35: ...heaters hot water showers etc NOTICE If accessories fail to operate press the circuit breaker The blower switch activates the blower motor The primary function of the blower fan is to remove any fumes from the bilge area The blower also draws fresh air into the engine compartment Never depend solely on the blower to eliminate dangerous fumes Before starting the engine always open the motor box to ...

Page 36: ...e tilt lever located beneath the bezel and move the steering wheel to the desired position Release the lever to lock the wheel into place Horn Switch The Horn Switch is located on the port dash panel near the ignition Sound the horn by depressing the button Horn Whistle Signals One Long Blast Warning Signal Coming out of slip One Short Blast Pass on my Port Side Two Short Blasts Pass on my Starboa...

Page 37: ...NOTICE If the Bilge Pump fails to operate in the manual position press the circuit breaker reset button labeled BILGE If the bilge pump still does not operate notify your Supra dealer Courtesy Lights Switch The Courtesy Lights switch supplies power to the interior lights located to the rear of the helm NOTICE If lights fail to operate press the circuit breaker The V Drive transmission in your Supr...

Page 38: ...wisted and the bags should be free to expand and drain completely Care should be taken to prevent sharp objects from coming in contact with the bags Cuts and punctures to the bags are not warrantable Each Hippo system also includes a manual shut off valve in case of emergencies If closed the valve will prevent any water from entering the system and is only used in emergency situations Under normal...

Page 39: ...event loss in the water Driver Seat Mirror The rear view mirror is installed as a standard item The mirror is adjustable and is not permanently placed so that it may be set for each driver Mirror should always be checked before driving Mirror angle will change with each new driver Section VIII Equipment Options Fuel Cap Key To prevent tampering with fuel system your Supra is provided with a gas ca...

Page 40: ...tor Box The motor box encloses the inboard engine and quiets engine noise To open stand on either side of the engine toward the stern seat Grasp the handle and pull up at approximately a 45 degree angle If the engine requires maintenance open the box until it rests open The motor box base is fitted with quick release rubber hold downs and stainless steel brackets for easy removal V Drive Engine Co...

Page 41: ...r proper tightening procedures The use of pylon extensions can severely effect the overall handling of the boat Follow pylon extension manufacturers directions for mounting DO NOT mount any Pylon Extension on the rear pylon located at the rear sundeck of v drive models Fire Extinguisher A standard United States Coast Guard approved fire extinguisher is provided with your Supra boat The fire exting...

Page 42: ...on of the cage may be required to get the legs to line up with the feet Install both bolts and tighten all bolts The threads in the aluminum foot could be damaged if the bolts are not aligned and threaded correctly Rad A Cages are designed to pull one wakeboarder kneeboarder or trick skier If your Supra model has been equipped with an optional RAD A CAGE towing tower please review this section for...

Page 43: ...nter of the transom below the rub rail This white light alerts other boaters when they are approaching your boat from behind Bow Light The bow light is located on the bow of the deck at the front of the boat To alert other boaters to your position and direction The light is green on the starboard side and red on the port side Pole Light On some models the removable pole light is stored on the side...

Page 44: ...NLY to hoist the boat You must use a sling with the bow eye when hoisting the boat See Hoisting Instructions Sling Ski Platform The transom mounted ski platform allows easy access to and from the water for skiers and swimmers It is recommended that entries to and exits from the water be made from the platform to avoid accidents The fiberglass deck can become slippery when wet Shut off the engine w...

Page 45: ...Supra you own is located either between the observer s seat and driver s console on most v drives or can be found under the sun deck of inboard models On storage found between the driver and oberserver s console simply unsnap the strap and lift to open Models with ski storage at the rear of the boat can be accessed by grasping the strap and pulling up and forward Detachable Bracket The ski platfor...

Page 46: ... decrease top speed Changing to a higher pitched propeller may achieve higher top speed with a light load while acceleration and power may decrease Wake Plate The wake plate is located on the stern at the bottom of the transom Proper adjustment of the wake plate will allow better control of the trim Adjustment is made by turning the turnbuckles to the desired osition moving the plate up or down Yo...

Page 47: ...control the running attitude of the boat It can be controlled by the switch on the dashboard Trim Switch Gauge This switch controls the optional hydraulic wake plate The gauge indicates the position of the plate The gauge will only read from 0 degree to 50 degrees due to limited hydraulic motion ...

Page 48: ...nded that the battery cables be disconnected from the battery when the boat is placed in storage Inboard Battery Box The battery is mounted inside the passenger side storage compartment NOTICE It is recommended that the battery cables be disconnected from the battery when the boat is placed in storage Walk Thru Windshield The movable center windshield panel allows access to and from the bow deck T...

Page 49: ...do not overtighten V Drive Fuel Tank The fuel cap is located in the middle of the rear of the boat A specially designed fuel key is provided to open the cap NOTE The cap is sealed by a rubber o ring Please do not overtighten Filling the Tank NOTICE Pay careful attention when filling the fuel tank DO NOT overfill the tank Fuel may empty through the fuel vent and damage the outside finish If fuel is...

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Page 51: ...ard Model V Drive Model For your convenience a maintenance schedule has been included in this manual The items listed outline when to perform safety checks lubrication and general service to your boat Engine hours or elapsed time determine when service is necessary It is recommended that any replacement parts used during maintenance or for repair be supplied by an authorized Supra dealer NOTICE Yo...

Page 52: ... is regularly operated in salt water it should be equipped with the optional salt water package SALT WATER COOLING SYSTEM The optional cooling system for use on salt water is a closed system with a solution of 50 antifreeze and 50 fresh water The coolant is left in the closed system and replaced once a year Cooling Systems Normal use of your Supra causes metal to metal movement at some parts in th...

Page 53: ...ne The Engine Manufacturer recommends Pennzoil 15W 40 Marine Motor Oil If this is unavailable a high grade with an A P I classification of SH SJ SG CD is acceptable REFER TO ENGINE MANUAL for more information Engine Oil and Filter Oil Level Check Engine oil level should be checked at regular intervals such as every 5 engine hours To obtain a true reading when the engine is at operating temperature...

Page 54: ...on top of the V Drive transmission This unit is located under the center cushion of the rear seat Pull out the cushion to access the transmission Pull the oil level gauge to check the fluid level If the level is low add fluid to the correct mark on the dipstick Use SAE 30 motor oil NOTE Only a trained and qualified technician should perform the oil change on your V drive unit V Drive Fluid Check C...

Page 55: ...ive ground type The negative battery cable is grounded to the engine block The positive battery cable is connected to the starter solenoid Connect the positive battery cable to the positive post on the battery Connect the negative battery cable to the post on the battery Failure to connect battery cables as outlined will damage the system and void the warranty Hydrogen and oxygen gases are produce...

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Page 57: ...s to clean your boat finish Fiberglass Care The easiest way to preserve the beauty of your boat is to keep it clean by frequent washing Wash the boat with luke warm or cold water Wipe the boat down immediately after washing to avoid water spots Avoid using hot water or washing your boat in direct sunlight Avoid using strong soaps or chemical detergents To avoid spotting all cleaning agents should ...

Page 58: ...pplied Oil should be applied 3 to 4 times per year If teak has been allowed to become gray and dry sand with fine grit paper and reapply teak oil All upholstery items on your Supra are made of tough marine grade vinyl that is easily cleaned It is important to provide for the drying of all upholstery and carpet after each use of the boat Open all storage compartments and slide all removable cushion...

Page 59: ...r algae growth and remove if required 3 Clean the bilge area thoroughly and operate the bilge pump to remove any water from the bilge hose 4 Remove all seat cushions and open all storage areas to air circulation in the boat interior When thoroughly dry replace cushions and close storage areas 5 Top off fuel tank to prevent any condensation from accumulating in the fuel system Use a commercially av...

Page 60: ...s of a cable sling from bow to stern lifting eyes Hoist operator should slowly and smoothly lift the boat without jerking to avoid damage to the lifting eyes Hoisting DO NOT use the ski pylon to hoist the boat Incorrect hoisting may invalidate the warranty on the boat Incorrect Hoisting DO NOT use the bow eye to hoist boat Use only a proper sized sling in the designated lifting rings to hoist the ...

Page 61: ...nsom below the rub rail Identification Number Hydrogen and oxygen gases are produced during normal battery operation or charging Sparks or flames can cause this mixture to ignite and explode if it comes near the vent openings Sulfuric acid in the battery can cause serious burns if spilled on skin or in eyes Flush with clear water immediately ...

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Page 63: ...TION SUPPLIED WITH THE TRAILER BY THE MANUFACTURER Trailer Towing NOTE Supra trailers feature disk brakes The 5th wire blue on the wire connector needs to be connected to your vehicles reverse lights to be operative This wire blue provides power to a solenoid which deactivates the brakes while in reverse You may still tow your trailer without the blue wire connected however you may experience diff...

Page 64: ...ut of water Wash Boat Buddy moving parts with high pressure water 6 Check wheel bearing grease 7 See Trailer Owner Manual for Maintenance Schedule Inadvertent release of latch pin could result in injury When connecting the trailer to your tow vehicle use the following procedure 1 Raise the tongue with the trailer jack position the trailer tongue directly over the 2 ball and lower the jack until th...

Page 65: ... the trailer in the water with approximately 1 inch of the top of the fender showing 1 Set the Boat Buddy for loading by pulling trigger or latch mechanism into set position 2 Idle coast the boat onto the trailer using as little power as possible while keeping it centered between the guide poles 3 Power slowly forward until the bow eye solidly contacts the Boat Buddy and the latch is triggered 4 W...

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Page 67: ...me and address of the owner 2 Serial number of the boat 3 Original retail purchase date 4 Detailed explanation of the defect and 5 Estimated repair cost Note Warranty repair or replacement cannot be made until this information is approved by Skier s Choice In case of defect of a Covered Component Skier s Choice will use its reasonable best efforts to repair or replace the Covered Component within ...

Page 68: ...RRANTY OF MERCHANTABILITY OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE TO THE PERIODS SPECIFIED HEREIN Some states do not allow limitations on how long an Implied Warranty lasts so this limitation may not apply to you THE REMEDIES OF REPAIR OR REPLACEMENT AT THE OPTION OF SKIER S CHOICE AS SET FORTH HEREIN ARE THE ONLY REMEDIES AVAILABLE UNDER THIS WARRANTY SKIER S CHOICE DISCLAIMS ANY ...

Page 69: ...er if a problem cannot be handled by the Dealer or if a solution is not satisfactory to you as an Owner please follow these steps to get the matter resolved STEP ONE Discuss the problem with a member of your Supra Dealer s management staff It is most likely that the problem will be resolved at this level STEP TWO If the Dealer management does not resolve the problem to your satisfaction please hav...

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Page 71: ...Fuel Information 3 Fuel Precautions 24 43 Fuel Tank 24 43 Fuel Vent 24 43 H Hippo Ballast System 32 Hoisting 54 Horn 30 Hull Identification Number 55 Hull Protection 52 I Ignition 30 Ignition Key 33 Introduction 3 Interior Lights 28 Instrument Panel Controls 25 L Lifting Rings 38 M Maintenance Chart 46 Maximum Capacities 20 Mirror 33 Motor Box Inboard 34 N Navigation Lights 29 Neutral Lock Out 22 ...

Page 72: ...ailer Alignment 58 Unloading Procedure 59 Transmission 47 Fluid Check 48 Fluid Specifications 47 Lockout 22 U Upholstery Care 52 V V Drive Battery Box 42 Engine Compartment 34 Fluid Check 48 Fuel Tank 43 Warning Light 31 Voltmeter 27 W Wake Plate 40 Walk Thru Windshield 42 Warning Labels 8 Warranty 61 Washing Your Boat 51 Windshield Care 51 Winterization 53 Index continued ...

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