Sanyo 1 852 351 85 Technical & Service Manual Download Page 143

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9-3-4. Only compressor does not run.

Check compressor motor

capacitor.

Measure resistance of

compressor motor winding.

Yes

Is overload relay (OLR)

working ?

Yes

Is temperature of compressor

abnormally high ?

Measure Power supply

voltage.

Is the voltage too low ?

Does refrigerant gas shortage ?

Charge refrigerant gas (R22).

Rotor may be locked up.

Summary of Contents for 1 852 351 85

Page 1: ...SPLIT SYSTEM AIR CONDITIONER SAP K77GHAX SAP C77GHAX SAP K97GHAX SAP C97GHAX SAP K127GHAX SAP C127GHAX PRODUCTION CHANGE ADDED INFORMATION Date Jul 2009 New SM700778 01 REFERENCE NO SM700778 01 Outdoor Model No SAP C77GHAX SAP C97GHAX SAP C127GHAX Product Code No 1 852 351 95 1 852 351 96 1 852 351 97 Indoor Model No SAP K77GHAX SAP K97GHAX SAP K127GHAX Product Code No 1 852 351 85 1 852 351 86 1 ...

Page 2: ...SANYO Electric Co Ltd Jul 2009 R D center ...

Page 3: ... SAP K97GHAX SAP K127GHAX Indoor Unit Product Code No 1 852 351 85 1 852 351 86 1 852 351 87 FILE NO Outdoor Model No SAP C77GHAX SAP C97GHAX SAP C127GHAX Product Code No 1 852 351 95 1 852 351 96 1 852 351 97 Outdoor Unit SAP K77GHAX SAP K97GHAX SAP K127GHAX SAP C77GHAX SAP C97GHAX SAP C127GHAX Destination Russia CIS Africa 50Hz REFERENCE NO SM700778 01 ...

Page 4: ...ectric shock can occur When Transporting Be careful when picking up and moving the indoor and outdoor units Get a partner to help and bend your knees when lifting to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut your fingers When Installing In a Ceiling or Wall Make sure the ceiling wall is strong enough to hold the unit s weight It may be necessary to...

Page 5: ...n Site Selection 7 2 Recommended Wire Length and Diameter 7 3 Remote Control Unit Installation Position 7 4 How to Test Run the Air Conditioner 7 5 Removing and Installing the Grille 8 FUNCTIONS 8 1 Room Temperature Control 8 2 Dry Operation Dehumidification 8 3 Automatic Switching between Cooling and Heating 8 4 Freeze Prevention Cooling and Dry 5 6 9 15 16 19 21 24 27 31 34 38 40 41 42 43 44 46 ...

Page 6: ...perate 9 4 Air conditioner operates but abnormalities are observed 10 CHECKING ELECTRICAL COMPONENTS 10 1 Measurement of Insulation Resistance 10 2 Checking Continuity of Fuse on PCB Ass y 10 3 Checking Motor Capacitor APPENDIX INSTRUCTION MANUAL 54 55 57 61 62 63 63 65 11 MAINTENANCE 11 1 Address Setting of the Remote Control Unit 64 Page 4 ...

Page 7: ...GE Maximum Minimum Maximum Minimum 32 C D B 23 C W B 19 C D B 14 C W B 27 C D B 16 C D B 43 C D B 19 C D B 24 C D B 18 C W B 8 C D B 9 C W B Temperature Indoor Air Intake Temp Outdoor Air Intake Temp Cooling Heating 5 ...

Page 8: ...33 3 24 3 14 Compressor Locked Rotor Amperes A 17 0 17 0 Features Controls Temperature control Microprocessor I C Thermister Control unit Wireless Remote Control Unit Timer 12 Hour ON or OFF Timer 1Hour OFF Timer Fan speeds Indoor Outdoor Auto and 3 steps 1 Hi Airflow direction Indoor Horizontal Manual Vertical Auto Air filter Washable Anti mold Compressor Single Rotary Refrigerant Amount charged ...

Page 9: ...sor Locked Rotor Amperes A 16 5 16 5 Features Controls Temperature control Microprocessor I C Thermister Control unit Wireless Remote Control Unit Timer 12 Hour ON or OFF Timer 1Hour OFF Timer Fan speeds Indoor Outdoor Auto and 3 steps 1 Hi Airflow direction Indoor Horizontal Manual Vertical Auto Air filter Washable Anti mold Compressor Single Rotary Refrigerant Amount charged at shipment g R22 64...

Page 10: ... 81 Compressor Locked Rotor Amperes A 35 35 Features Controls Temperature control Microprocessor I C Thermister Control unit Wireless Remote Control Unit Timer 12 Hour ON or OFF Timer 1Hour OFF Timer Fan speeds Indoor Outdoor Auto and 3 steps 1 Hi Airflow direction Indoor Horizontal Manual Vertical Auto Air filter Washable Anti mold Compressor Single Rotary Refrigerant Amount charged at shipment g...

Page 11: ...C Motor Model Q ty IBH 884 066B 1 No of Poles 4 Rough Measure RPM Cool Heat 1 200 1 230 Nominal output W 12 5 Coil resistance Ohm Ohm BRN WHT 234 Ambient temp 20 C PNK RED WHT 209 Safety devices Type Thermal fuse Operating temp Open C 130 Close C Run capacitor on controller PCB Micro F 1 5 VAC 450 Flap Motor Type Stepping Motor Model 24BYJ48 916 Rating DC 12V Coil Resistance Each Pair of Terminal ...

Page 12: ... 066B 1 No of Poles 4 Rough Measure RPM Cool Heat 1 300 1 210 Nominal output W 12 5 Coil resistance Ohm BRN WHT 234 Ambient temp 20 C PNK RED WHT 209 Safety devices Type Thermal fuse Operating temp Open C 130 Close C Run capacitor on controller PCB Micro F Ohm 1 5 VAC 450 Flap Motor Type Stepping Motor Model 24BYJ48 916 Rating DC 12V Coil Resistance Each Pair of Terminal 200 7 Ambient Temp 25 C He...

Page 13: ...B 1 No of Poles 4 Rough Measure RPM Cool Heat 1 300 1 230 Nominal output W 12 5 Coil resistance Ohm BRN WHT 234 Ambient temp 20 C PNK RED WHT 209 Safety devices Type Thermal fuse Operating temp Open C 130 Close C Run capacitor on controller PCB Micro F Ohm 1 5 VAC 450 Flap Motor Type Stepping Motor Model 24BYJ48 916 Rating DC 12V Coil Resistance Each Pair of Terminal 200 7 Ambient Temp 25 C Heat E...

Page 14: ...mbient temp 25 C Trip in 6 to 16 sec at 15A Run capacitor Micro F 20 0 VAC 400 Crankcase Heater Fan Type Propeller Q ty Dia mm 1 D380 Fan Motor Type AC Motor Fan motor model Q ty IB 976 501D 1 No of poles 6 Rough Measure RPM Cool Heat 820 800 Nominal output W 25 Coil resistance Ambient temp 20 C Ohm BRN WHT 213 4 10 RED PNK WHT 167 7 10 Safety devices Type Thermal protector Operating temp Open C 1...

Page 15: ...p 25 C Trip in 6 to 16 sec at 17 0A Run capacitor Micro F 30 0 VAC 370 Crankcase Heater Fan Type Propeller Q ty Dia mm 1 D380 Fan Motor Type AC Motor Fan motor model Q ty IB 976 501D 1 No of poles 6 Rough Measure RPM Cool Heat 820 820 Nominal output W 25 Coil resistance Ambient temp 20 C Ohm BRN WHT 213 4 10 RED PNK WHT 167 7 10 Safety devices Type Thermal protector Operating temp Open C 110 Close...

Page 16: ...5 C Trip in 6 to 16 sec at 22 5A Run capacitor Micro F 25 0 VAC 400 Crankcase Heater Fan Type Propeller Q ty Dia mm 1 D380 Fan Motor Type AC Motor Fan motor model Q ty UE4 Z51D5P R 1 No of poles 4 Rough Measure RPM Cool Heat 1 070 1 020 Nominal output W 47 6 Coil resistance Ambient temp 20 C Ohm GRY BRN WHT 152 1 RED WHT 138 7 Safety devices Type Thermal protector Operating temp Open C 135 5 Close...

Page 17: ... kohm at 25 C Model Resistance PB2M 41E S16 1 Thermistor Coil sensor Indoor Unit SAP K77GHAX SAP K97GHAX SAP K127GHAX Power Relay Outdoor Unit SAP C77GHAX SAP C97GHAX SAP C127GHAX 15 STF 0202G l i o c d i o n e l o S e v l a V y a w 4 Rating Refrigerant AC 220 to 240 V 50 60 Hz R22 R407C R410A ...

Page 18: ...3 DIMENSIONAL DATA Indoor Unit SAP K77GHAX SAP K97GHAX SAP K127GHAX 16 ...

Page 19: ...Outdoor Unit SAP C77GHAX SAP C97GHAX Unit mm 0 6 0 6 6 Wide tube service valve dia 9 52 3 8 Narrow tube service valve dia 6 35 1 4 510 14 78 240 45 264 296 482 11 372 I D 1 8 27 127 87 47 17 ...

Page 20: ...Outdoor Unit SAP C127GHAX Unit mm 0 6 0 6 6 Wide tube service valve dia 12 7 1 2 Narrow tube service valve dia 6 35 1 4 598 14 78 240 45 264 296 482 11 372 I D 1 8 27 127 87 47 18 ...

Page 21: ...d with a proper insulation material The thickness of the insulation should be a min 8 mm After a tube has been insulated never try to bend it into a narrow curve because it can cause the tube to break or crack Wide tube Thickness Min 8 mm Insulation Narrow tube Thickness Min 8 mm IMPORTANT CAUTION 19 Compressor 4 way valve Accumulator Wide tube service valve Wide tube O D 9 52 mm 3 8 Narrow tube s...

Page 22: ...sulation should be a min 8 mm After a tube has been insulated never try to bend it into a narrow curve because it can cause the tube to break or crack Wide tube Thickness Min 8 mm Insulation Narrow tube Thickness Min 8 mm IMPORTANT CAUTION 20 Compressor 4 way valve Accumulator Wide tube service valve Wide tube O D 12 7 mm 1 2 Narrow tube service valve Narrow tube O D 6 35 mm 1 4 Heat exchanger Hea...

Page 23: ...D B temp C Outdoor inlet air D B temp C 25 30 35 40 45 50 Low pressure at wide tube serveice valve MPa 1 2 1 1 1 0 0 9 0 8 0 7 0 6 0 5 0 4 0 3 0 2 1 3 Outdoor inlet air D B temp C 5 0 5 10 15 20 25 High pressure at wide tube serveice valve MPa 3 6 3 4 3 2 3 0 2 8 2 6 2 4 2 2 2 0 1 8 1 6 1 4 32 27 21 27 20 15 Indoor air temperature 20 C D B Outdoor air temperature 7 C D B 6 C W B Indoor air tempera...

Page 24: ...pressure at wide tube serveice valve MPaG 3 2 3 0 2 8 2 6 2 4 2 2 2 0 1 8 1 6 1 4 1 2 1 0 Cooling Characteristics Heating Characteristics 1 Operating current performance chart 1 Operating current performance chart 2 Low pressure performance chart 2 High pressure performance chart 32 27 21 27 20 15 Indoor air temperature 20 C D B Outdoor air temperature 7 C D B 6 C W B Indoor air temperature 27 C D...

Page 25: ...gh pressure at wide tube serveice valve MPaG 4 0 3 8 3 6 3 4 3 2 3 0 2 8 2 6 2 4 2 2 2 0 1 8 32 27 21 27 20 15 Cooling Characteristics Heating Characteristics 1 Operating current performance chart 1 Operating current performance chart 2 Low pressure performance chart 2 High pressure performance chart Indoor air temperature 20 C D B Outdoor air temperature 7 C D B 6 C W B Indoor air temperature 27 ...

Page 26: ...9 Flap angle 0 Axis air velocity 0 Flap angle 30 Axis air velocity 30 5 2 Air Throw Distance Charts Indoor Unit SAP K77GHAX Horizontal distance m Axis air velocity m s Vertical distance m Room air temp 20 C Fan speed High Heating Horizontal distance m Axis air velocity m s Vertical distance m Room air temp 27 C Fan speed High Cooling ...

Page 27: ...HAX 25 Horizontal distance m Axis air velocity m s Vertical distance m Room air temp 20 C Fan speed High Heating Horizontal distance m Axis air velocity m s Vertical distance m Room air temp 27 C Fan speed High Cooling 0 1 2 3 4 5 0 1 2 3 4 5 6 7 8 9 Flap angle 45 Axis air velocity 45 Flap angle 60 Axis air velocity 60 ...

Page 28: ...GHAX 26 Horizontal distance m Axis air velocity m s Vertical distance m Room air temp 20 C Fan speed High Heating Horizontal distance m Axis air velocity m s Vertical distance m Room air temp 27 C Fan speed High Cooling 0 1 2 3 4 0 1 2 3 4 5 6 7 8 9 Flap angle 45 Axis air velocity 45 Flap angle 60 Axis air velocity 60 ...

Page 29: ... 2 12 2 07 2 03 1 97 1 86 1 71 TC 2 42 2 31 2 21 2 10 1 97 1 82 CM 0 56 0 61 0 65 0 70 0 71 0 73 21 SHC 1 07 1 02 0 98 0 93 0 88 0 81 19 23 SHC 1 24 1 20 1 15 1 10 1 05 0 98 25 SHC 1 42 1 37 1 32 1 28 1 22 1 16 27 SHC 1 59 1 54 1 50 1 45 1 40 1 33 29 SHC 1 76 1 71 1 67 1 62 1 57 1 50 31 SHC 1 93 1 89 1 84 1 79 1 74 1 68 TC 2 56 2 45 2 34 2 23 2 09 1 93 CM 0 58 0 63 0 67 0 72 0 73 0 75 23 SHC 1 05 ...

Page 30: ... 2 52 2 40 2 25 2 07 TC 2 93 2 81 2 68 2 55 2 40 2 21 CM 0 71 0 77 0 82 0 88 0 96 1 04 21 SHC 1 30 1 24 1 19 1 14 1 07 1 00 19 23 SHC 1 54 1 48 1 43 1 37 1 31 1 23 25 SHC 1 77 1 72 1 66 1 61 1 55 1 47 27 SHC 2 01 1 96 1 90 1 85 1 79 1 71 29 SHC 2 25 2 19 2 14 2 09 2 02 1 95 31 SHC 2 49 2 43 2 38 2 32 2 26 2 18 TC 3 11 2 97 2 84 2 70 2 54 2 34 CM 0 73 0 79 0 85 0 91 0 99 1 07 23 SHC 1 28 1 22 1 17 ...

Page 31: ...2 3 13 3 05 2 95 2 83 TC 4 08 3 91 3 73 3 55 3 34 3 07 CM 0 95 1 03 1 10 1 18 1 33 1 48 21 SHC 1 83 1 74 1 66 1 57 1 48 1 36 19 23 SHC 2 07 1 99 1 90 1 82 1 72 1 60 25 SHC 2 32 2 23 2 14 2 06 1 96 1 84 27 SHC 2 56 2 47 2 38 2 30 2 20 2 08 29 SHC 2 80 2 71 2 63 2 54 2 44 2 33 31 SHC 3 04 2 95 2 87 2 78 2 69 2 57 TC 4 33 4 14 3 95 3 76 3 54 3 25 CM 0 98 1 06 1 13 1 22 1 37 1 52 23 SHC 1 80 1 72 1 63...

Page 32: ...door 7 C D B 6 C W B 2 Above characteristics indicate instantaneous operation which does not take into account defrost operation 3 Fan speed High 4 Because this air conditioner heats a room by drawing in the heat of the outside air heat pump system the heating efficiency will fall off when the outdoor temperature is very low If sufficient heat cannot be obtained with this air conditioner use anoth...

Page 33: ...r air temperature 24 C D B 18 C W B Heating Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performance at 220 230 240V Single phase 50Hz Rating Conditions Running Amps A 0 17 0 21 3 02 3 4 Power Input kW 0 022 0 048 0 700 0 770 Full Load Conditions Running Amps A 0 17 0 21 3 47 3 85 Power Input kW 0 022 0 048 0 770 0 840 Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan M...

Page 34: ...B 18 C W B Heating Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performance at 220 230 240V Single phase 50Hz Rating Conditions Running Amps A 0 17 0 21 4 02 4 4 Power Input kW 0 028 0 048 0 884 0 960 Full Load Conditions Running Amps A 0 17 0 21 4 89 5 27 Power Input kW 0 028 0 048 1 098 1 174 Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performan...

Page 35: ... B 18 C W B Heating Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performance at 220 230 240V Single phase 50Hz Rating Conditions Running Amps A 0 19 0 39 5 62 6 2 Power Input kW 0 031 0 090 1 184 1 305 Full Load Conditions Running Amps A 0 19 0 39 7 19 7 77 Power Input kW 0 031 0 090 1 555 1 676 Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performa...

Page 36: ...lectric Wiring Diagrams Indoor Unit SAP K77GHAX SAP K97GHAX SAP K127GHAX WARNING To avoid electrical shock hazard be sure to disconnect power before checking servicing and or cleaning any electrical parts 34 ...

Page 37: ...Outdoor Unit SAP C77GHAX WARNING To avoid electrical shock hazard be sure to disconnect power before checking servicing and or cleaning any electrical parts 35 BLK FM CM 4 5 BLK ...

Page 38: ...Outdoor Unit SAP C97GHAX WARNING To avoid electrical shock hazard be sure to disconnect power before checking servicing and or cleaning any electrical parts 36 ...

Page 39: ...Outdoor Unit SAP C127GHAX WARNING To avoid electrical shock hazard be sure to disconnect power before checking servicing and or cleaning any electrical parts 37 ...

Page 40: ... of the unit select a location where tubing and drain hose have the shortest run to the outside allow room for operation and maintenance as well as unrestricted air flow around the unit Fig 1 install the unit within the maximum elevation difference H above or below the outdoor unit and within a total tubing length L from the outdoor unit as detailed in Table 1 and Fig 2 Table 1 Model K77 97 If tot...

Page 41: ... intake exhaust and possible maintenance Fig 5a provide a solid base level concrete pad concrete block 10 40 cm beams or equal a minimum of 10 cm above ground level to reduce humidity and protect the unit against possible water damage and decreased service life Fig 5b 39 use lug bolts or equal to bolt down unit reducing vibration and noise Install in a location where no antenna of a television or ...

Page 42: ... comply with local codes on running the wire from the indoor unit to the outdoor unit size of wire and wiring method etc Each wire must be firmly connected No wire should be allowed to touch refrigerant tubing the compressor or any moving part CAUTION Be sure to connect the power supply line to the outdoor unit as shown in the wiring diagram The indoor unit draws its power from the outdoor unit To...

Page 43: ...acle between the remote control unit and the air conditioner since a check signal is sent from the remote control unit every 5 minutes 7 3 1 Mounting on a Wall Insert the remote control unit from the top To remove the remote control unit slide it upward Remote control unit mount Mounting screws 4 16 included Rear side Hole Fig 7 Before mounting the remote control unit press the ON OFF operation bu...

Page 44: ...an producing uncooled forced air with the 1 indicator lamps OPERATION lamp on the main unit brighting Fig 8c After 3 minutes the system shifts into cooling operation and cool air will start to be felt Cooling mode test run is unaffected by the room temperature 3 Press the ON OFF operation button of the remote controller again to stop the test run Fig 8a Finally press the ACL Reset button of the re...

Page 45: ...nd the grille Indentation Front panel Pin Arm Fig 11 Fig 12 NOTE Anti mold filter Protrusions Arm Front panel Fig 9 Screw Grille Fig 10 How to replace the grille 1 2 3 4 5 6 7 Insert the bottom of the grille into the frame While aligning both edges of the grille with the frame move the grille horizontally and insert the top and bottom into the frame Press the grille firmly with your hand to ensure...

Page 46: ...or 3 minutes Thermo ON When room temperature rises 1 C above the set temperature T C the compressor turns ON Thermo OFF When the room temperature falls below the set temperature T C the compressor turns OFF ON OFF ON OFF ON OFF Compressor ON OFF ON OFF ON OFF Outdoor fan T 1 C T C Set temp Thermo OFF Thermo OFF Thermo OFF Thermo ON Thermo ON Room temp NOTE Some informations except for the room tem...

Page 47: ...ture falls 1 C below the set temperature T C the compressor turns ON Thermo OFF When the room temperature rises above the set temperature T C the compressor turns OFF NOTE The temperature described in this page and previous page gives you an example with remote control operation In case of the operation controled by an indoor air temperature sensor operation temperature differ somewhat ON OFF ON C...

Page 48: ... temp 15 C Dry A zone Compressor FMI indoor fan Continuous operation Indoor fan operates with rhythm airflow Dry B zone Compressor FMI indoor fan Intermittent operation ON for 3 minutes and OFF for 9 minutes Indoor fan operates with rhythm airflow When room temp goes down When room temp goes up T Set temp The air conditioner operates in cooling mode Both the indoor and outdoor units stop Intermitt...

Page 49: ...e with the set room temperature at 23 C 27 26 25 24 23 22 21 20 A B C C B A Zone 19 If one of the following conditions occurs the air conditioner changes the operation mode from cool to heat or vice versa ZONE A ZONE B ZONE C F F O F F O Compressor Operation mode Room temperature Heating g n i l o o C g n i l o o C ON ON ON More than 1 hour Within 1 hour Example The mode changes if the difference ...

Page 50: ...outdoor fan and compressor The compressor stops 3 seconds after the outdoor fan stopped During this period Indoor fan operates in LL The outdoor fan does not start again until the temperature rises above 6 C The compressor starts 2 seconds after the outdoor fan started Outdoor fan Compressor Indoor fan 6 C Indoor heat exch coil temp 2 C ON At least approx 2 min 3 sec OFF OFF ON ON ON Set Speed Set...

Page 51: ...eed Cooling and Dry This automatically adjust the indoor fan speed by the difference between the room temperature and set temperature Cooling Indoor fan H High M Medium L Low T 2 C Room temp T 1 C T C Set temp H H M L M 49 ...

Page 52: ...ture C below 25 C between 25 to 30 C between 30 to 36 C between 20 to 36 C over 36 C below 20 C Indoor fan speed OFF LL Very low Low Set speed 1 UL Ultra low OFF 2 NOTE When the coil temperature rises above 36 C indoor fan operates in set speed If 10 minutes has elapsed after the compressor has been stopped the indoor fan stops its operation regardless of the indoor heat exchange coil temperature ...

Page 53: ...n speed changes from L low speed to M medium speed When the temperature of the indoor heat exchange coil rises above T1 C the compressor stops and indoor fan runs in LL very low speed Outdoor fan Compressor Indoor fan T1 C T2 C Indoor heat exch coil temp T3 C H OFF OFF H ON ON Set Speed Set Speed LL H H M M L M 2 sec The operation temperature shown as T1 T2 and T3 in the chart differ by models 77 ...

Page 54: ...temperature The figure given above shows an example with remote control sensor operation In case of the operation controled by an indoor air temperature sensor temperature differ somewhat Cooling Heating NOTE Indoor fan H High M Medium L Low T 2 C Room temp Room temp T 1 C T C Set temp H H M L M Indoor fan H High M Medium T C T 1 C Set temp H H M 52 ...

Page 55: ... OFF 4 way valve OFF Indoor fan OFF Indoor heat exchanger coil temperature drops 0 8 C per 6 minutes and it repeats 3 times in succession Indoor heat exchanger coil temperature drops below certain extent 8 9 Defrosting Operation Heating Reverse cycle Defrosting 53 ON ON OFF Defrosting Mode Timing Chart ON ON ON ON ON ON ON ON OFF OFF OFF OFF s d n o c e s 5 5 s d n o c e s 0 6 Start of defrosting ...

Page 56: ...t coating of lead wires is not damaged Check that lead wires and connectors are firmly connected Check that wiring is correct 9 1 1 Check power supply wiring Check that power supply wires are correctly connected to terminals L and N on the terminal plate in the outdoor unit WARNING Hazardous voltage can cause ELECTRIC SHOCK or DEATH Disconnect power or turn off circuit breaker before you start che...

Page 57: ...oes the insulation resistance read 2M ohm or more There is a possibility of ground fault There is a possibility of insulation fault Failure Cause Identification Method of the Failure Cause Check outdoor unit Fig 1 No 1 Turn off the circuit breaker and disconnect the power supply wiring Fig 1 2 Disconnect the inter unit wiring from the indoor unit terminal plate Fig 1 3 Measure insulation resistanc...

Page 58: ... breaker is tripped Power failure Reset breaker Wait for recovery or contact power company 1 Check capacity of circuit breaker 2 Is capacity of circuit breaker suitable 1 Check power supply 2 Is power being supplied to the outdoor unit 56 2 Check OPERATION lamp in the indoor unit Alarm Signal Operation lamp on the front side of the indoor unit will flash on and off when either of indoor room therm...

Page 59: ...ng Replace the fuse Yes Yes Cancel the timer mode ON 1 Try to run with another remote control unit 2 Is the operation good In the case that the remote control transmission section is dirty clean it In the case that the remote control reception section in front of indoor unit is dirty clean it 1 Is timer turned ON 2 Is displayed on remote control 1 Check fuse F on indoor P C Board for continuity 2 ...

Page 60: ...setting temperature No Is room temperature too low No Check to see if inter unit wiring is correctly connected between indoor and outdoor unit COOL 1 Try to lower setting temperature by temperature setting button button 2 Does outdoor unit run 58 ...

Page 61: ...applied voltage between lead wires BRN and WHT change as well P C Board is defective Check connectors to P C Board Measure resistance of flap motor winding and check the connector No If you turn fan gently once or twice by hand can the fan turn Check fan casing foreign matter on inside Fan motor winding burnout or foreign matter in bearings Remove foreign matter or repair Repair or replace Yes Che...

Page 62: ...asure resistance of compressor motor winding No Yes Yes Is overload relay OLR working Yes Is temperature of compressor abnormally high Measure Power supply voltage Is the voltage too low No Does refrigerant gas shortage Charge refrigerant gas R22 Rotor may be locked up 60 ...

Page 63: ...mance of air conditioner is normal review cooling load estimate Reduce cooling load or replace the air conditioner with larger capacity No No Is set temperature suitable Set temperature to higher value using temperature setting buttons of the remote control unit Is remote control unit placed where it can detect room temperature properly Is remote control unit placed where it can detect room temper...

Page 64: ...1 10 1 2 Indoor Unit Clamp an aluminum plate fin or copper tube with the lead clip of the insulation resistance tester and measure the resistance by placing a probe on each terminal screw on the terminal plate Fig 2 Note that the ground line terminal should be skipped for the check 10 1 3 Outdoor Unit Clamp a metallic part of the unit with the lead clip of the insulation resistance tester and meas...

Page 65: ...d wires from the capacitor terminals and then place a probe on the capacitor terminals as shown in Fig 7 Observe the deflection of the pointer setting the resistance measuring range of the multimeter to the maximum value The capacitor is good if the pointer bounces to a great extent and then gradually returns to its original position The range of deflection and deflection time differ according to ...

Page 66: ... release the ACL button first then release the ECONOMY and 1HR TIMER buttons P1 Test Run appears blinking in the remote controller display area 4 Each time the 1HR TIMER button is pressed the display changes as shown below Press this but ton 2 times to change the display to P7 Address Setting Fig 2 5 P7 has now been selected for address setting 6 Press the ON OFF operation button on the remote con...

Page 67: ...INSTRUCTION MANUAL SAP K77GHAX SAP C77GHAX SAP K97GHAX SAP C97GHAX SAP K127GHAX SAP C127GHAX OI 852 6 4181 106 00 1 APPENDIX 65 ...

Page 68: ...ching between Cooling and Heating This unit automatically switches between cooling operation and heating operation according to the difference between the room temperature and the temperature setting Hot Start Heating System Right from the start the air is warm and comfortable This system prevents any cold blasts at the beginning while the heat pump is warming up or even defrosting Automatic Resta...

Page 69: ...in the same room which consume a lot of oxygen from the air Otherwise there is a risk of suffocation in an extreme case This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their s...

Page 70: ...have selected NOTE INDOOR UNIT Air intakes Remote control unit Air outlet Refrigerant tubes Drain hose OUTDOOR UNIT Air outlet Unit Display and Operation Button OPERATION TIMER ON OFF INDOOR UNIT REMOTE CONTROL receiver OPERATION lamp TIMER lamp OPERATION button ON OFF REMOTE CONTROL receiver This section picks up infrared signals from the remote control unit transmitter OPERATION lamp TIMER lamp ...

Page 71: ...re setting 16 30 C When set to 28 C temperature indication 4 Timer 12 hour ON Timer 12 hour OFF Timer 1 hour OFF Timer 5 ECONOMY 6 Confirmation of transmission 7 Auto flap indication Flap angle indication Sweep indication Displayed when setting timer Displayed when transmitting data Displayed when indoor unit sensor is in use Symbols ...

Page 72: ...er on and off Display Temperature setting buttons TEMP Press the button to increase the set temperature Press the button to reduce the set temperature MODE selector button Use this button to select AUTO HEAT DRY COOL or FAN mode AUTO When this setting is selected the air conditioner calculates the difference between the thermostat setting and the room temperature and automatically switches to the ...

Page 73: ...s button in the HEAT DRY or COOL mode the mark appears in the display and the remote control unit will automatically adjust the set temperature to save energy CANCEL button After using the TIMER ON button or TIMER OFF button to set the timer press this button to cancel the setting ACL button ALL CLEAR Puts the remote control unit into pre operation status Always press this button after replacing t...

Page 74: ... conditioner operation the transmitter on the remote control unit should be pointed toward the receiver on the indoor unit Make sure that there are no objects between the remote control unit and receiver which could block the signal To prevent loss of the remote control unit you can connect the remote control unit to the mount by passing a string through the remote control unit and attachment hole...

Page 75: ...o the desired temperature Adjustable temperature range the setting you want STEP 4 Set the FAN SPEED selector button to STEP 5 Press the FLAP button and set the airflow direction as desired Refer to Adjusting the Airflow Direction on page 13 To stop the air conditioner press the ON OFF operation button again 30 C max 16 C min STEP 2 STEP 5 STEP 3 STEP 1 STEP 4 Choose the best position in the room ...

Page 76: ...temperature when economy was selected This enables you to save energy without sacrificing comfort This function is convenient when gentle cooling is needed Setting temperature Press the ECONOMY button 30 min 30 min Time 1 C 1 C B In Heating Mode When the ECONOMY mode is selected the air conditioner automatically lowers the temperature setting 2 C when 30 minutes have passed after the selection was...

Page 77: ...nd may occur This is normal and the sound will soon disappear The remote control unit sends the setting condition to the air conditioner regularly at five minute intervals Power failure during operation Clicking Sound Remote Control Unit Cold draft prevention For several minutes after the start of heating operation the indoor fan will not start running until the indoor heat exchanger coil has warm...

Page 78: ... for one hour from that point in time and then stops It is not possible to use the OFF Timer and 1 Hour OFF Timer together Whichever function is set last takes precedence If the 1 HR TIMER button is pressed while the TIMER OFF function operates the OFF Timer is cancelled and the unit will stop operating one hour later Do not use the 1 Hour OFF Timer when both If the 1 Hour OFF Timer has been set p...

Page 79: ... during the cooling or dehumidifying operation If the vertical vanes are positioned all of the way to the right or left vent and drip down may begin to form around condensation may begin to form around the air the air vent and drip down 2 Vertical The vertical airflow can be adjusted by moving the flap with the remote control unit Do not move the flap with your hands Confirm that the remote contro...

Page 80: ... the protrusions from the hooks on the unit and then pull downward to remove the filter from the unit Anti mold filter Claw Front Panel Operation without the Remote Control Unit If you have lost the remote control unit or it has trouble follow the steps below When the air conditioner is not running OPERATION TIMER ON OFF INDOOR UNIT OPERATION button ON OFF Use the FLAP button on the remote control...

Page 81: ...g thoroughly and then wipe The air intake grille can be removed in order to wash it with water Removing and remounting the front panel Front panel Arm 1 Open the front panel until it is nearly horizontal grasp the sections near the front panel arms on remove the panel by pushing the arms towards the outside both sides and then while pulling the panel towards you Cleaning Use a vacuum cleaner to re...

Page 82: ...at or cold out 4 Obstacle near air intake or air discharge port 4 Remove it to ensure good airflow 5 Thermostat is set too high for cooling or too low for heating 5 Set the temperature lower or higher 6 Outdoor tempera ture is too low for heating 6 Consult your dealer or try to use another heat appliance Clicking sound is heard from the air condi tioner In heating or cooling operation any plastic ...

Page 83: ...SANYO Electric Co Ltd Jul 2009 R D center ...

Page 84: ...AX SAP K97GHAX SAP K127GHAX Indoor Unit Product Code No 1 852 351 85 1 852 351 86 1 852 351 87 FILE NO Outdoor Model No SAP C77GHAX SAP C97GHAX SAP C127GHAX Product Code No 1 852 351 95 1 852 351 96 1 852 351 97 Outdoor Unit SAP K77GHAX SAP K97GHAX SAP K127GHAX SAP C77GHAX SAP C97GHAX SAP C127GHAX Destination Russia CIS Africa 50Hz REFERENCE NO SM700778 ...

Page 85: ...ectric shock can occur When Transporting Be careful when picking up and moving the indoor and outdoor units Get a partner to help and bend your knees when lifting to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut your fingers When Installing In a Ceiling or Wall Make sure the ceiling wall is strong enough to hold the unit s weight It may be necessary to...

Page 86: ...n Site Selection 7 2 Recommended Wire Length and Diameter 7 3 Remote Control Unit Installation Position 7 4 How to Test Run the Air Conditioner 7 5 Removing and Installing the Grille 8 FUNCTIONS 8 1 Room Temperature Control 8 2 Dry Operation Dehumidification 8 3 Automatic Switching between Cooling and Heating 8 4 Freeze Prevention Cooling and Dry 5 6 9 15 16 19 21 24 27 31 34 38 40 41 42 43 44 46 ...

Page 87: ...perate 9 4 Air conditioner operates but abnormalities are observed 10 CHECKING ELECTRICAL COMPONENTS 10 1 Measurement of Insulation Resistance 10 2 Checking Continuity of Fuse on PCB Ass y 10 3 Checking Motor Capacitor APPENDIX INSTRUCTION MANUAL 54 55 57 61 62 63 63 65 11 MAINTENANCE 11 1 Address Setting of the Remote Control Unit 64 Page 4 ...

Page 88: ...GE Maximum Minimum Maximum Minimum 32 C D B 23 C W B 19 C D B 14 C W B 27 C D B 16 C D B 43 C D B 19 C D B 24 C D B 18 C W B 8 C D B 9 C W B Temperature Indoor Air Intake Temp Outdoor Air Intake Temp Cooling Heating 5 ...

Page 89: ...33 3 24 3 14 Compressor Locked Rotor Amperes A 17 0 17 0 Features Controls Temperature control Microprocessor I C Thermister Control unit Wireless Remote Control Unit Timer 12 Hour ON or OFF Timer 1Hour OFF Timer Fan speeds Indoor Outdoor Auto and 3 steps 1 Hi Airflow direction Indoor Horizontal Manual Vertical Auto Air filter Washable Anti mold Compressor Single Rotary Refrigerant Amount charged ...

Page 90: ...sor Locked Rotor Amperes A 16 5 16 5 Features Controls Temperature control Microprocessor I C Thermister Control unit Wireless Remote Control Unit Timer 12 Hour ON or OFF Timer 1Hour OFF Timer Fan speeds Indoor Outdoor Auto and 3 steps 1 Hi Airflow direction Indoor Horizontal Manual Vertical Auto Air filter Washable Anti mold Compressor Single Rotary Refrigerant Amount charged at shipment g R22 64...

Page 91: ... 81 Compressor Locked Rotor Amperes A 35 35 Features Controls Temperature control Microprocessor I C Thermister Control unit Wireless Remote Control Unit Timer 12 Hour ON or OFF Timer 1Hour OFF Timer Fan speeds Indoor Outdoor Auto and 3 steps 1 Hi Airflow direction Indoor Horizontal Manual Vertical Auto Air filter Washable Anti mold Compressor Single Rotary Refrigerant Amount charged at shipment g...

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Page 98: ... kohm at 25 C Model Resistance PB2M 41E S16 1 Thermistor Coil sensor Indoor Unit SAP K77GHAX SAP K97GHAX SAP K127GHAX Power Relay Outdoor Unit SAP C77GHAX SAP C97GHAX SAP C127GHAX 15 STF 0202G l i o c d i o n e l o S e v l a V y a w 4 Rating Refrigerant AC 220 to 240 V 50 60 Hz R22 R407C R410A ...

Page 99: ...3 DIMENSIONAL DATA Indoor Unit SAP K77GHAX SAP K97GHAX SAP K127GHAX 16 ...

Page 100: ...Outdoor Unit SAP C77GHAX SAP C97GHAX Unit mm 0 6 0 6 6 Wide tube service valve dia 9 52 3 8 Narrow tube service valve dia 6 35 1 4 510 14 78 240 45 264 296 482 11 372 I D 1 8 27 127 87 47 17 ...

Page 101: ...Outdoor Unit SAP C127GHAX Unit mm 0 6 0 6 6 Wide tube service valve dia 12 7 1 2 Narrow tube service valve dia 6 35 1 4 598 14 78 240 45 264 296 482 11 372 I D 1 8 27 127 87 47 18 ...

Page 102: ...d with a proper insulation material The thickness of the insulation should be a min 8 mm After a tube has been insulated never try to bend it into a narrow curve because it can cause the tube to break or crack Wide tube Thickness Min 8 mm Insulation Narrow tube Thickness Min 8 mm IMPORTANT CAUTION 19 Compressor 4 way valve Accumulator Wide tube service valve Wide tube O D 9 52 mm 3 8 Narrow tube s...

Page 103: ...sulation should be a min 8 mm After a tube has been insulated never try to bend it into a narrow curve because it can cause the tube to break or crack Wide tube Thickness Min 8 mm Insulation Narrow tube Thickness Min 8 mm IMPORTANT CAUTION 20 Compressor 4 way valve Accumulator Wide tube service valve Wide tube O D 12 7 mm 1 2 Narrow tube service valve Narrow tube O D 6 35 mm 1 4 Heat exchanger Hea...

Page 104: ...D B temp C Outdoor inlet air D B temp C 25 30 35 40 45 50 Low pressure at wide tube serveice valve MPa 1 2 1 1 1 0 0 9 0 8 0 7 0 6 0 5 0 4 0 3 0 2 1 3 Outdoor inlet air D B temp C 5 0 5 10 15 20 25 High pressure at wide tube serveice valve MPa 3 6 3 4 3 2 3 0 2 8 2 6 2 4 2 2 2 0 1 8 1 6 1 4 32 27 21 27 20 15 Indoor air temperature 20 C D B Outdoor air temperature 7 C D B 6 C W B Indoor air tempera...

Page 105: ...pressure at wide tube serveice valve MPaG 3 2 3 0 2 8 2 6 2 4 2 2 2 0 1 8 1 6 1 4 1 2 1 0 Cooling Characteristics Heating Characteristics 1 Operating current performance chart 1 Operating current performance chart 2 Low pressure performance chart 2 High pressure performance chart 32 27 21 27 20 15 Indoor air temperature 20 C D B Outdoor air temperature 7 C D B 6 C W B Indoor air temperature 27 C D...

Page 106: ...gh pressure at wide tube serveice valve MPaG 4 0 3 8 3 6 3 4 3 2 3 0 2 8 2 6 2 4 2 2 2 0 1 8 32 27 21 27 20 15 Cooling Characteristics Heating Characteristics 1 Operating current performance chart 1 Operating current performance chart 2 Low pressure performance chart 2 High pressure performance chart Indoor air temperature 20 C D B Outdoor air temperature 7 C D B 6 C W B Indoor air temperature 27 ...

Page 107: ...9 Flap angle 0 Axis air velocity 0 Flap angle 30 Axis air velocity 30 5 2 Air Throw Distance Charts Indoor Unit SAP K77GHAX Horizontal distance m Axis air velocity m s Vertical distance m Room air temp 20 C Fan speed High Heating Horizontal distance m Axis air velocity m s Vertical distance m Room air temp 27 C Fan speed High Cooling ...

Page 108: ...HAX 25 Horizontal distance m Axis air velocity m s Vertical distance m Room air temp 20 C Fan speed High Heating Horizontal distance m Axis air velocity m s Vertical distance m Room air temp 27 C Fan speed High Cooling 0 1 2 3 4 5 0 1 2 3 4 5 6 7 8 9 Flap angle 45 Axis air velocity 45 Flap angle 60 Axis air velocity 60 ...

Page 109: ...GHAX 26 Horizontal distance m Axis air velocity m s Vertical distance m Room air temp 20 C Fan speed High Heating Horizontal distance m Axis air velocity m s Vertical distance m Room air temp 27 C Fan speed High Cooling 0 1 2 3 4 0 1 2 3 4 5 6 7 8 9 Flap angle 45 Axis air velocity 45 Flap angle 60 Axis air velocity 60 ...

Page 110: ... 2 12 2 07 2 03 1 97 1 86 1 71 TC 2 42 2 31 2 21 2 10 1 97 1 82 CM 0 56 0 61 0 65 0 70 0 71 0 73 21 SHC 1 07 1 02 0 98 0 93 0 88 0 81 19 23 SHC 1 24 1 20 1 15 1 10 1 05 0 98 25 SHC 1 42 1 37 1 32 1 28 1 22 1 16 27 SHC 1 59 1 54 1 50 1 45 1 40 1 33 29 SHC 1 76 1 71 1 67 1 62 1 57 1 50 31 SHC 1 93 1 89 1 84 1 79 1 74 1 68 TC 2 56 2 45 2 34 2 23 2 09 1 93 CM 0 58 0 63 0 67 0 72 0 73 0 75 23 SHC 1 05 ...

Page 111: ... 2 52 2 40 2 25 2 07 TC 2 93 2 81 2 68 2 55 2 40 2 21 CM 0 71 0 77 0 82 0 88 0 96 1 04 21 SHC 1 30 1 24 1 19 1 14 1 07 1 00 19 23 SHC 1 54 1 48 1 43 1 37 1 31 1 23 25 SHC 1 77 1 72 1 66 1 61 1 55 1 47 27 SHC 2 01 1 96 1 90 1 85 1 79 1 71 29 SHC 2 25 2 19 2 14 2 09 2 02 1 95 31 SHC 2 49 2 43 2 38 2 32 2 26 2 18 TC 3 11 2 97 2 84 2 70 2 54 2 34 CM 0 73 0 79 0 85 0 91 0 99 1 07 23 SHC 1 28 1 22 1 17 ...

Page 112: ...2 3 13 3 05 2 95 2 83 TC 4 08 3 91 3 73 3 55 3 34 3 07 CM 0 95 1 03 1 10 1 18 1 33 1 48 21 SHC 1 83 1 74 1 66 1 57 1 48 1 36 19 23 SHC 2 07 1 99 1 90 1 82 1 72 1 60 25 SHC 2 32 2 23 2 14 2 06 1 96 1 84 27 SHC 2 56 2 47 2 38 2 30 2 20 2 08 29 SHC 2 80 2 71 2 63 2 54 2 44 2 33 31 SHC 3 04 2 95 2 87 2 78 2 69 2 57 TC 4 33 4 14 3 95 3 76 3 54 3 25 CM 0 98 1 06 1 13 1 22 1 37 1 52 23 SHC 1 80 1 72 1 63...

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Page 114: ...r air temperature 24 C D B 18 C W B Heating Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performance at 220 230 240V Single phase 50Hz Rating Conditions Running Amps A 0 17 0 21 3 02 3 4 Power Input kW 0 022 0 048 0 700 0 770 Full Load Conditions Running Amps A 0 17 0 21 3 47 3 85 Power Input kW 0 022 0 048 0 770 0 840 Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan M...

Page 115: ...B 18 C W B Heating Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performance at 220 230 240V Single phase 50Hz Rating Conditions Running Amps A 0 17 0 21 4 02 4 4 Power Input kW 0 028 0 048 0 884 0 960 Full Load Conditions Running Amps A 0 17 0 21 4 89 5 27 Power Input kW 0 028 0 048 1 098 1 174 Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performan...

Page 116: ... B 18 C W B Heating Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performance at 220 230 240V Single phase 50Hz Rating Conditions Running Amps A 0 19 0 39 5 62 6 2 Power Input kW 0 031 0 090 1 184 1 305 Full Load Conditions Running Amps A 0 19 0 39 7 19 7 77 Power Input kW 0 031 0 090 1 555 1 676 Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performa...

Page 117: ...lectric Wiring Diagrams Indoor Unit SAP K77GHAX SAP K97GHAX SAP K127GHAX WARNING To avoid electrical shock hazard be sure to disconnect power before checking servicing and or cleaning any electrical parts 34 ...

Page 118: ...Outdoor Unit SAP C77GHAX WARNING To avoid electrical shock hazard be sure to disconnect power before checking servicing and or cleaning any electrical parts 35 BLK FM CM 4 5 BLK ...

Page 119: ...Outdoor Unit SAP C97GHAX WARNING To avoid electrical shock hazard be sure to disconnect power before checking servicing and or cleaning any electrical parts 36 ...

Page 120: ...Outdoor Unit SAP C127GHAX WARNING To avoid electrical shock hazard be sure to disconnect power before checking servicing and or cleaning any electrical parts 37 ...

Page 121: ... of the unit select a location where tubing and drain hose have the shortest run to the outside allow room for operation and maintenance as well as unrestricted air flow around the unit Fig 1 install the unit within the maximum elevation difference H above or below the outdoor unit and within a total tubing length L from the outdoor unit as detailed in Table 1 and Fig 2 Table 1 Model K77 97 If tot...

Page 122: ... intake exhaust and possible maintenance Fig 5a provide a solid base level concrete pad concrete block 10 40 cm beams or equal a minimum of 10 cm above ground level to reduce humidity and protect the unit against possible water damage and decreased service life Fig 5b 39 use lug bolts or equal to bolt down unit reducing vibration and noise Install in a location where no antenna of a television or ...

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Page 126: ...nd the grille Indentation Front panel Pin Arm Fig 11 Fig 12 NOTE Anti mold filter Protrusions Arm Front panel Fig 9 Screw Grille Fig 10 How to replace the grille 1 2 3 4 5 6 7 Insert the bottom of the grille into the frame While aligning both edges of the grille with the frame move the grille horizontally and insert the top and bottom into the frame Press the grille firmly with your hand to ensure...

Page 127: ...or 3 minutes Thermo ON When room temperature rises 1 C above the set temperature T C the compressor turns ON Thermo OFF When the room temperature falls below the set temperature T C the compressor turns OFF ON OFF ON OFF ON OFF Compressor ON OFF ON OFF ON OFF Outdoor fan T 1 C T C Set temp Thermo OFF Thermo OFF Thermo OFF Thermo ON Thermo ON Room temp NOTE Some informations except for the room tem...

Page 128: ...ture falls 1 C below the set temperature T C the compressor turns ON Thermo OFF When the room temperature rises above the set temperature T C the compressor turns OFF NOTE The temperature described in this page and previous page gives you an example with remote control operation In case of the operation controled by an indoor air temperature sensor operation temperature differ somewhat ON OFF ON C...

Page 129: ... temp 15 C Dry A zone Compressor FMI indoor fan Continuous operation Indoor fan operates with rhythm airflow Dry B zone Compressor FMI indoor fan Intermittent operation ON for 3 minutes and OFF for 9 minutes Indoor fan operates with rhythm airflow When room temp goes down When room temp goes up T Set temp The air conditioner operates in cooling mode Both the indoor and outdoor units stop Intermitt...

Page 130: ...e with the set room temperature at 23 C 27 26 25 24 23 22 21 20 A B C C B A Zone 19 If one of the following conditions occurs the air conditioner changes the operation mode from cool to heat or vice versa ZONE A ZONE B ZONE C F F O F F O Compressor Operation mode Room temperature Heating g n i l o o C g n i l o o C ON ON ON More than 1 hour Within 1 hour Example The mode changes if the difference ...

Page 131: ...outdoor fan and compressor The compressor stops 3 seconds after the outdoor fan stopped During this period Indoor fan operates in LL The outdoor fan does not start again until the temperature rises above 6 C The compressor starts 2 seconds after the outdoor fan started Outdoor fan Compressor Indoor fan 6 C Indoor heat exch coil temp 2 C ON At least approx 2 min 3 sec OFF OFF ON ON ON Set Speed Set...

Page 132: ...eed Cooling and Dry This automatically adjust the indoor fan speed by the difference between the room temperature and set temperature Cooling Indoor fan H High M Medium L Low T 2 C Room temp T 1 C T C Set temp H H M L M 49 ...

Page 133: ...ture C below 25 C between 25 to 30 C between 30 to 36 C between 20 to 36 C over 36 C below 20 C Indoor fan speed OFF LL Very low Low Set speed 1 UL Ultra low OFF 2 NOTE When the coil temperature rises above 36 C indoor fan operates in set speed If 10 minutes has elapsed after the compressor has been stopped the indoor fan stops its operation regardless of the indoor heat exchange coil temperature ...

Page 134: ...n speed changes from L low speed to M medium speed When the temperature of the indoor heat exchange coil rises above T1 C the compressor stops and indoor fan runs in LL very low speed Outdoor fan Compressor Indoor fan T1 C T2 C Indoor heat exch coil temp T3 C H OFF OFF H ON ON Set Speed Set Speed LL H H M M L M 2 sec The operation temperature shown as T1 T2 and T3 in the chart differ by models 77 ...

Page 135: ...temperature The figure given above shows an example with remote control sensor operation In case of the operation controled by an indoor air temperature sensor temperature differ somewhat Cooling Heating NOTE Indoor fan H High M Medium L Low T 2 C Room temp Room temp T 1 C T C Set temp H H M L M Indoor fan H High M Medium T C T 1 C Set temp H H M 52 ...

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Page 138: ...oes the insulation resistance read 2M ohm or more There is a possibility of ground fault There is a possibility of insulation fault Failure Cause Identification Method of the Failure Cause Check outdoor unit Fig 1 No 1 Turn off the circuit breaker and disconnect the power supply wiring Fig 1 2 Disconnect the inter unit wiring from the indoor unit terminal plate Fig 1 3 Measure insulation resistanc...

Page 139: ...sistance of compressor motor winding Measure resistance of 4 way valve s winding In case of Heating operation 9 2 2 Neither indoor nor outdoor unit runs 1 Power is not supplied No Circuit breaker is tripped Power failure Reset breaker Wait for recovery or contact power company 1 Check capacity of circuit breaker 2 Is capacity of circuit breaker suitable 1 Check power supply 2 Is power being suppli...

Page 140: ...ng Replace the fuse Yes Yes Cancel the timer mode ON 1 Try to run with another remote control unit 2 Is the operation good In the case that the remote control transmission section is dirty clean it In the case that the remote control reception section in front of indoor unit is dirty clean it 1 Is timer turned ON 2 Is displayed on remote control 1 Check fuse F on indoor P C Board for continuity 2 ...

Page 141: ...setting temperature No Is room temperature too low No Check to see if inter unit wiring is correctly connected between indoor and outdoor unit COOL 1 Try to lower setting temperature by temperature setting button button 2 Does outdoor unit run 58 ...

Page 142: ...applied voltage between lead wires BRN and WHT change as well P C Board is defective Check connectors to P C Board Measure resistance of flap motor winding and check the connector No If you turn fan gently once or twice by hand can the fan turn Check fan casing foreign matter on inside Fan motor winding burnout or foreign matter in bearings Remove foreign matter or repair Repair or replace Yes Che...

Page 143: ...asure resistance of compressor motor winding No Yes Yes Is overload relay OLR working Yes Is temperature of compressor abnormally high Measure Power supply voltage Is the voltage too low No Does refrigerant gas shortage Charge refrigerant gas R22 Rotor may be locked up 60 ...

Page 144: ...mance of air conditioner is normal review cooling load estimate Reduce cooling load or replace the air conditioner with larger capacity No No Is set temperature suitable Set temperature to higher value using temperature setting buttons of the remote control unit Is remote control unit placed where it can detect room temperature properly Is remote control unit placed where it can detect room temper...

Page 145: ...1 10 1 2 Indoor Unit Clamp an aluminum plate fin or copper tube with the lead clip of the insulation resistance tester and measure the resistance by placing a probe on each terminal screw on the terminal plate Fig 2 Note that the ground line terminal should be skipped for the check 10 1 3 Outdoor Unit Clamp a metallic part of the unit with the lead clip of the insulation resistance tester and meas...

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Page 147: ... release the ACL button first then release the ECONOMY and 1HR TIMER buttons P1 Test Run appears blinking in the remote controller display area 4 Each time the 1HR TIMER button is pressed the display changes as shown below Press this but ton 2 times to change the display to P7 Address Setting Fig 2 5 P7 has now been selected for address setting 6 Press the ON OFF operation button on the remote con...

Page 148: ...INSTRUCTION MANUAL SAP K77GHAX SAP C77GHAX SAP K97GHAX SAP C97GHAX SAP K127GHAX SAP C127GHAX OI 852 6 4181 106 00 1 APPENDIX 65 ...

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Page 164: ...SANYO Electric co Ltd Nov 2008 R D center ...

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