Samson TROVIS 5579 Mounting And Operating Instructions Download

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Automation System TROVIS 5500
Heating and District Heating Controller
TROVIS 5579

Mounting and
Operating Instructions

EB 5579 EN

Firmware version 1.8x
Edition April 2009

Electronics from SAMSON

Summary of Contents for TROVIS 5579

Page 1: ...Automation System TROVIS 5500 Heating and District Heating Controller TROVIS 5579 Mounting and Operating Instructions EB 5579 EN Firmware version 1 8x Edition April 2009 Electronics from SAMSON...

Page 2: ...oller has been designed for use in electrical power systems For wiring and maintenance you are required to observe the relevant safety regulations 2 EB 5579 EN Disclaimer of liability Modifications to...

Page 3: ...ctivating functions 23 2 3 Changing parameters 24 2 4 Calibrating the sensors 25 2 5 Resetting to default values 27 3 Manual operation 28 4 Systems 29 5 Functions of the heating circuit 69 5 1 Weather...

Page 4: ...tank 92 6 10 Thermal disinfection 92 7 System wide functions 95 7 1 Automatic summer time winter time changeover 95 7 2 Frost protection 95 7 3 Forced operation of the pumps 96 7 4 Return flow temper...

Page 5: ...us register 115 8 6 Sending text messages in case of error 116 9 Communication 118 9 1 RS 232 system bus interface 119 9 2 System bus interface with RS 232 RS 485 cable converters for two wire and fou...

Page 6: ...6 EB 5579 EN...

Page 7: ...ating controls are located in the front panel of the controller and protected by a Plexiglas door 1 1 1 Rotary pushbutton and changeover key Rotary pushbutton Turn q Display select parameters and func...

Page 8: ...reduced operation Control operation deactivated frost protection only Manual operation correction value adjusted in percent and activation deactivation of the pumps Rotary switch to set the parameter...

Page 9: ...s of use and summer mode the set points relevant for rated operation are used by the controller Night mode reduced operation Regardless of the programmed times of use the set points relevant for reduc...

Page 10: ...ons 1 Automatic operation 2 Day mode rated operation 3 Night mode reduced operation 4 Vacation mode 5 Public holiday mode 6 Frost protection 7 Operational fault 8 Circulation pump UP1 9 Valve Rk1 OPEN...

Page 11: ...ed __ __ Time Room temperature heating circuits 1 2 3 Outdoor temperature heating circuits 1 2 3 Temperature at flow sensor VF heating circuits 1 2 3 Temperature at flow sensor VF1 primary heat exchan...

Page 12: ...lay shows time q Edit the controller time Confirm the adjusted time Display shows year q Edit the year Confirm the adjusted year Display shows date day month q Edit the date Confirm the adjusted date...

Page 13: ...ing circuit 2 Middle DHW heating heating circuit 3 Bottom Circulation pump Bottom Refer to page 161 for assignment Parameters WE Range of values Period day 1 7 1 7 1 2 3 4 5 6 7 with 1 7 every day 1 M...

Page 14: ...e is set like the first time of use To set the times of use for each day repeat the instructions in the fields highlighted in gray Return the rotary switch to the required operating mode left side Not...

Page 15: ...circuits are set at the rotary switches one after the other Party timer Rotary switch Position Heating circuit 1 Top Heating circuit 2 Middle DHW heating heating circuit 3 Bottom Refer to page 161 for...

Page 16: ...es of the binary inputs 4 Info 2 The following data appears in the sequence shown below Controller ID refer to section 8 6 Memory capacity of data logging module section 9 6 Modbus station address ref...

Page 17: ...ublic holiday Confirm public holiday To enter additional public holidays re select and repeat the steps in the fields high lighted in gray Exit data point for public holiday Note Public holidays can a...

Page 18: ...rm start date of the vacation period Display shows STOP day month q Edit end of vacation period Confirm end of vacation period Black squares under 1 to 4 at the top of the display indicate the assignm...

Page 19: ...Deleting vacation periods q Under data point for vacation periods select the start date of the period you wish to de lete Confirm selection q Select Delete vacation period Note Vacation periods should...

Page 20: ...t Top Heating circuit 2 Day set point Middle Heating circuit 2 Night set point Middle DHW heating DHW temperature set point Bottom Heating circuit 3 Day set point DHW heating DHW temperature sustained...

Page 21: ...PA5 CO5 System wide parameters PA6 CO6 Communication parameters Modbus meter bus communication CO7 Device bus CO8 Initialization of free inputs Anl System code number q Configuration and parameter le...

Page 22: ...s represented by a system code number The different schematics are dealt with in section 4 Available con troller functions are described in sections 5 6 and 7 Changing the system code number resets pr...

Page 23: ...uit Rk3 4 CO4 DHW heating 4 CO5 System wide functions 4 CO6 Modbus and meter bus communication 4 CO7 Device bus 4 CO8 Initialization of free inputs Proceed as follows Switch to configuration and param...

Page 24: ...ks repeat the steps in the fields highlighted in gray q Select End Exit configuration level q Select End Return to operating level 2 3 Changing parameters Depending on the set system code number and t...

Page 25: ...iguration level The following applies 4 CO5 F01 1 CO5 F02 0 CO5 F03 0 Pt 1000 Pt 100 sensors default 4 CO5 F01 0 CO5 F02 0 CO5 F03 0 PTC Pt 100 sensors 4 CO5 F01 0 CO5 F02 1 CO5 F03 0 NTC Pt 100 senso...

Page 26: ...uration level CO5 q Select function block F20 Activate editing mode for function block F20 q Select appropriate sensor icon Room sensor RF heating circuits 1 2 3 Outdoor sensor AF heating circuits 1 2...

Page 27: ...level q Select End Return to operating level 2 5 Resetting to default values All parameters set over the rotary switches as well as parameters in PA1 PA2 PA3 and PA5 parameter levels can be reset to...

Page 28: ...on of the storage tank charging pump Confirm selection Display blinks q Edit the correction value or activate deactivate the circulation pump etc Confirm edited settings The modified values remain act...

Page 29: ...aces the heat exchanger in the heating DHW circuit 4 2 A storage tank charging pump replaces the primary solenoid thermoelectric valve The controller settings do not have to be changed EB 5579 EN 29 S...

Page 30: ...include just one heat exchanger These systems are Anl 1 0 1 5 to 1 8 2 x 3 x 4 0 to 4 3 5 x 6 0 7 x 8 x and 9 x The boiler can be controlled by an on off output CO1 F12 0 30 EB 5579 EN Systems RK1 Y1...

Page 31: ...System Anl 1 0 Default settings CO1 F01 0 without RF1 CO1 F02 1 with AF1 CO1 F03 1 with R F1 EB 5579 EN 31 Systems BE BA AE AA AF1 R F1 VF1 UP1 RK1 Y1 RF1...

Page 32: ...ble Note Only second ary system Only second ary system Default settings CO1 F01 0 w o RF1 0 w o RF1 0 w o RF1 0 w o RF1 CO1 F02 1 with AF1 1 with AF1 1 with AF1 1 with AF1 CO1 F03 1 with R F1 0 w o R...

Page 33: ...e of DHW heating Type 1 Type 3 Integration of flow sensor VF4 Not possible Not possible Default settings CO1 F03 1 with R F1 CO4 F01 1 with SF1 CO4 F02 0 without SF2 EB 5579 EN 33 Systems BE BA AE AA...

Page 34: ...e 2 Type 4 Integration of VF4 UP1 ZP integration with CO4 F10 1 broken line see cover Possible Possible Note VF1 takes the position of VF4 R F1 is to be installed in the heat exchanger Default setting...

Page 35: ...egration of VF4 UP2 Possible Not possible Note VF2 takes the position of VF4 Default settings CO4 F01 0 without SF1 CO4 F03 0 without R F2 CO4 F04 0 without water flowmeter at BE17 CO4 F05 0 without V...

Page 36: ...Anl 2 0 Default settings CO1 F01 0 without RF1 CO1 F02 1 with AF1 CO1 F03 1 with R F1 CO4 F01 1 with SF1 CO4 F02 0 without SF2 36 EB 5579 EN Systems BE BA AE AA WW KW AF1 ZP R F1 VF1 UP1 BA9 SF1 RK1...

Page 37: ...n line see cover Not possible Not possible Default settings CO1 F01 0 w o RF1 0 w o RF1 0 w o RF1 0 w o RF1 CO1 F02 1 with AF1 1 with AF1 1 with AF1 1 with AF1 CO1 F03 1 with R F1 1 with R F1 1 with R...

Page 38: ...ystem Anl 3 0 Default settings CO1 F02 1 with AF1 CO1 F03 1 with R F1 CO2 F01 0 without RF2 CO2 F03 0 without R F2 38 EB 5579 EN Systems BE BA AE AA AF1 R F1 VF1 UP2 RK2 Y2 RK1 Y1 RF2 VF2 R F2 UP1 UP1...

Page 39: ...Three step signal Rk2 only with C05 F18 1 BA9 repl UP3 Default settings CO1 F02 1 with AF1 1 with AF1 1 with AF1 1 with AF1 CO1 F03 1 with R F1 1 with R F1 1 with R F1 1 with R F1 CO2 F01 0 w o RF2 0...

Page 40: ...System Anl 3 5 Note Control and UP1 are only active during the processing for an external demand Default settings CO1 F03 1 with R F1 40 EB 5579 EN Systems BE BA AE AA R F1 VF1 RK1 Y1 UP1...

Page 41: ...settings CO1 F01 0 without RF1 CO1 F02 1 with AF1 CO1 F03 1 with R F1 CO2 F01 0 without RF2 CO2 F02 0 without AF2 CO2 F03 0 without R F2 EB 5579 EN 41 Systems BE BA AE AA AF1 R F1 VF1 UP2 RK2 Y2 RK1 Y...

Page 42: ...ed by UP3 Default settings CO1 F01 0 w o RF1 0 w o RF1 0 w o RF1 CO1 F02 1 with AF1 1 with AF1 1 with AF1 CO1 F03 1 with R F1 1 with R F1 1 with R F1 CO2 F01 0 w o RF2 0 w o RF2 0 w o RF2 CO2 F02 0 w...

Page 43: ...1 CO1 F02 1 with AF1 CO1 F03 1 with R F1 CO2 F01 0 without RF2 CO2 F02 0 without AF2 CO2 F03 0 without R F2 CO4 F01 1 with SF1 CO4 F02 0 without SF2 EB 5579 EN 43 Systems BE BA AE AA AF1 R F1 VF1 UP2...

Page 44: ...R F1 CO2 F01 0 without RF2 CO2 F02 0 without AF2 for Rk2 CO2 F03 0 without R F2 CO3 F01 0 without RF3 CO3 F02 0 without AF2 for Rk3 CO3 F03 0 without R F3 44 EB 5579 EN Systems UP1 UP1 BE BA AE AA AF...

Page 45: ...ation with CO4 F10 1 broken line see cover Not possible Default settings CO1 F02 1 with AF1 1 with AF1 CO1 F03 1 with R F1 1 with R F1 CO2 F01 0 without RF2 0 without RF2 CO2 F02 0 without AF2 for Rk2...

Page 46: ...F03 1 with R F1 CO2 F01 0 without RF2 CO2 F02 0 without AF2 for Rk2 CO2 F03 0 without R F2 CO3 F01 0 without RF3 CO3 F02 0 without AF2 for Rk3 CO3 F03 0 without R F3 46 EB 5579 EN Systems BE BA AE AA...

Page 47: ...integration with CO4 F10 1 broken line see cover Possible Default settings CO1 F03 1 with R F1 1 with R F1 CO4 F01 1 with SF1 1 with SF1 CO4 F02 0 without SF2 1 with SF2 CO4 F03 0 without R F2 0 witho...

Page 48: ...ken line see cover Default settings CO1 F01 0 without RF1 0 without RF1 CO1 F02 1 with AF1 1 with AF1 CO1 F03 1 with R F1 1 with R F1 CO4 F01 1 with SF1 1 with SF1 CO4 F02 0 without SF2 1 with SF2 CO4...

Page 49: ...lt settings CO1 F02 1 without AF1 1 with AF1 CO1 F03 1 with R F1 1 with R F1 CO3 F01 0 without RF3 0 without RF3 CO3 F03 0 without R F3 0 without R F3 CO4 F01 1 with SF1 1 with SF1 CO4 F02 0 without S...

Page 50: ...CO1 F02 1 with AF1 1 with AF1 CO1 F03 1 with R F1 1 with R F1 CO3 F01 0 without RF3 0 without RF3 CO3 F02 0 without AF2 for Rk3 0 without AF2 for Rk3 CO3 F03 0 without R F3 0 without R F3 CO4 F01 1 w...

Page 51: ...t settings CO1 F01 0 without RF1 CO1 F02 1 with AF1 CO1 F03 1 with R F1 CO2 F01 0 without RF2 CO2 F02 0 without AF2 CO2 F03 1 with R F2 EB 5579 EN 51 Systems BE BA AE AA AF1 R F1 VF1 UP1 RK1 Y1 RF1 R...

Page 52: ...system Default settings CO1 F01 0 w o RF1 0 w o RF1 0 w o RF1 CO1 F02 1 with AF1 1 with AF1 1 with AF1 CO1 F03 1 with R F1 0 w o R F1 1 with R F1 CO2 F01 0 w o RF2 0 w o RF2 0 w o RF2 CO2 F02 0 w o AF...

Page 53: ...ble Not possible ZP integration with CO4 F10 1 broken line see cover Note Binary output BA9 replaced by UP2 Default settings CO1 F01 0 without RF1 CO1 F02 1 with AF1 CO1 F03 1 with R F1 CO4 F03 0 with...

Page 54: ...ttings CO1 F01 0 without RF1 CO1 F02 1 with AF1 CO1 F03 1 with R F1 CO4 F01 1 with SF1 CO4 F02 0 without SF2 CO4 F03 0 without R F2 54 EB 5579 EN Systems BE BA AE AA WW KW UP1 RK1 Y1 VF1 R F1 RF1 AF1...

Page 55: ...CO4 F10 1 broken line see cover Possible Possible Note VF2 takes the position of VF4 Default settings CO1 F01 0 without RF1 CO1 F02 1 with AF1 CO1 F03 1 with R F1 CO4 F01 1 with SF1 CO4 F02 1 with SF...

Page 56: ...over Possible Default settings CO1 F01 0 without RF1 CO1 F02 1 with AF1 CO1 F03 1 with R F1 CO4 F01 1 with SF1 CO4 F02 1 with SF2 CO4 F03 0 without R F2 56 EB 5579 EN Systems BE BA AE AA SLP R F1 VF1...

Page 57: ...VF2 takes the position of VF4 Default settings CO1 F01 0 without RF1 CO1 F021 1 with AF1 CO1 F03 1 with R F1 CO4 F01 0 without SF1 CO4 F03 0 without R F2 CO4 F04 0 without water flowmeter at BE17 CO4...

Page 58: ...F02 1 with AF1 1 with AF1 CO1 F03 1 with R F1 1 with R F1 CO3 F01 0 without RF3 0 without RF3 CO3 F03 0 without R F3 0 without R F3 CO4 F01 1 with SF1 CO4 F02 0 without SF2 CO4 F03 0 without R F2 0 wi...

Page 59: ...see cover Possible Possible Note VF2 takes the position of VF4 Default settings CO1 F02 1 with AF1 CO1 F03 1 with R F1 CO3 F01 0 without RF3 CO3 F03 0 without R F3 CO4 F01 1 with SF1 CO4 F02 1 with SF...

Page 60: ...on of VF4 Default settings CO1 F02 1 with AF1 CO1 F03 1 with R F1 CO3 F01 0 without RF3 CO3 F03 0 without R F3 CO4 F01 0 without SF1 CO4 F03 0 without R F2 CO4 F04 0 without water flowmeter at BE17 CO...

Page 61: ...th AF1 1 with AF1 CO1 F03 1 with R F1 1 with R F1 CO3 F01 0 without RF3 0 without RF3 CO3 F02 0 without AF2 for Rk3 0 without AF2 for Rk3 CO3 F03 0 without R F3 0 without R F3 CO4 F01 1 with SF1 CO4 F...

Page 62: ...e Note VF2 takes the position of VF4 Default settings CO1 F01 0 without RF1 CO1 F02 1 with AF1 CO1 F03 1 with R F1 CO3 F01 0 without RF3 CO3 F02 0 without AF3 for Rk3 CO3 F03 0 without R F3 CO4 F01 1...

Page 63: ...CO1 F01 0 without RF1 CO1 F02 1 with AF1 CO1 F03 1 with R F1 CO3 F01 0 without RF3 CO3 F02 0 without AF2 for Rk3 CO3 F03 0 without R F3 CO4 F01 0 without SF1 CO4 F03 0 without R F2 CO4 F04 0 without...

Page 64: ...RF1 CO1 F02 1 with AF1 CO1 F03 1 with R F1 CO3 F01 0 without RF3 CO3 F02 0 without AF2 for Rk3 CO3 F03 0 without R F3 CO4 F03 0 without R F2 64 EB 5579 EN Systems BE BA AE AA AF1 R F3 VF3 VF1 R F2 UP3...

Page 65: ...F03 0 without R F1 CO3 F01 0 without RF3 CO3 F02 0 without AF2 for Rk3 CO3 F03 0 without R F3 CO4 F01 1 with SF1 CO4 F02 0 without SF2 CO4 F03 0 without R F2 EB 5579 EN 65 Systems BE BA AE AA AF1 R F...

Page 66: ...le Note VF2 takes the position of VF4 Default settings CO1 F01 0 without RF1 CO1 F02 1 with AF1 CO1 F03 1 with R F1 CO3 F01 0 without RF3 CO3 F02 0 without AF3 for Rk3 CO3 F03 1 with R F3 CO4 F01 1 wi...

Page 67: ...ngs CO1 F01 0 without RF1 CO1 F02 1 with AF1 CO1 F03 1 with R F1 CO3 F01 0 without RF3 CO3 F02 0 without AF2 for Rk3 CO3 F03 1 with R F3 CO4 F01 1 with SF1 CO4 F03 0 without R F2 CO4 F04 0 without wat...

Page 68: ...for Rk3 CO3 F03 1 with R F3 68 EB 5579 EN Systems BE BA AE AA AF1 R F2 VF2 VF1 R F3 VF3 UP2 UP3 UP1 RF1 RK2 Y2 RK3 Y3 R F1 RK1 Y1 RF2 RF3 In system Anl 25 0 the following applies 4 With CO1 F02 1 and...

Page 69: ...connected device bus Functions WE Configuration Outdoor sensors AF1 2 1 CO1 2 3 F02 1 Outdoor temperature received over 0 to 10 V input 0 20 C 50 C CO5 F23 1 Lower transmission range 30 to 100 C Uppe...

Page 70: ...f the room temperature drops when it is cold outside The gradient needs to be decreased if the room tempera ture rises when it is cold outside The level needs to be increased and the gradient decrease...

Page 71: ...or heating depending on arrangement Gradient smaller 0 5 Note Particularly for control operation without room sensor the room temperatures set for day Day set point and night Night set point only beco...

Page 72: ...ted provided no additional functions e g Optimiza tion Flash adaptation have been selected Function WE Configuration 4 point characteristic 0 CO1 2 3 F11 1 Parameters WE Parameter level Range of value...

Page 73: ...e the controller regulates to a reduced flow temperature Set the desired rated flow temperature as Day set point and the reduced flow temperature as Night set point Functions WE Configuration Outdoor...

Page 74: ...perature reduction downwards If the Temperature reduction is set to 0 the temperature maintaining phase moves directly to automatic mode The drying function is activated by changing the setting STOP t...

Page 75: ...ted operation the af fected heating circuit is put out of service immediately The valve is closed and the pump is switched off after t 2 x valve transit time When the outdoor temperature falls below t...

Page 76: ...ion value in rated operation 15 C PA1 2 3 20 to 5 C 5 4 4 Summer mode Summer mode is activated depending on the mean daytime temperature measured between 7 00h and 22 00h during the desired period If...

Page 77: ...the outdoor sensor being exposed to direct sunshine In the operating level the outdoor temperature blinks on the display while delayed outdoor temperature adaptation is active The calculated outdoor...

Page 78: ...e rotary switch remains unaffected by a set point corrections performed at the room panel Only the calculated flow temperature set point or the room temperature set point for flash adaptation are adju...

Page 79: ...middle bottom 0 to 40 C Night set point 15 C Top middle bottom 0 to 40 C 5 8 Flash adaptation To ensure that the controller reacts immediately to room temperature deviations during rated or reduced o...

Page 80: ...itched off as soon as the room temperature exceeds the Day set point or Night set point by 2 C Heating first starts again when the room has cooled off and the room temperature is 1 C above the Set poi...

Page 81: ...1 2 1 CO1 2 3 F02 1 Adaptation 0 CO1 2 3 F08 1 4 point characteristic 0 CO1 2 3 F11 0 Parameters WE Rotary switch Range of values Day set point 20 C Top middle bottom 0 to 40 C Night set point 15 C To...

Page 82: ...3 OFF Fault indication output BA13 0 CO5 F07 0 BA12 ON during thermal disinfection 0 CO4 F17 0 BA12 ON during DHW demand CO4 F18 0 CO5 F17 0 or 1 only influences the switching state of binary output B...

Page 83: ...ened without simultaneously operating the storage tank charging pump The storage tank charging pump is not switched on before the primary return flow temperature has reached the temperature currently...

Page 84: ...increased by 5 C to reach 60 C when the storage tank temperature falls below 55 C The charging temperature is calculated from the DHW temperature 55 C plus the charging temperature boost 10 C which e...

Page 85: ...mperature limitation in the schematics shown above The pre control circuit provides at least the same flow temperature as in the standard schematic version which is calculated from DHW tem perature se...

Page 86: ...when the temperature T Charging temperature 5 C is reached at sensor VF Note Instead of the DHW temperature parameter the Charging temperature can be ad justed as the absolute value at the rotary swit...

Page 87: ...nd Sustained DHW temperature differ from one another Stop storage tank charging The controller stops charging the storage tank when the water temperature measured at sen sor SF2 has reached the temper...

Page 88: ...ump ZP The flowmeter or flow switch allow the controller to recognize exactly when DHW is being tapped By deleting all the time of uses for the circulation pump it is possible to regulate the required...

Page 89: ...with VF4 6 4 DHW heating with solar system The systems Anl 1 3 1 4 1 7 1 8 2 3 2 4 3 3 3 4 4 3 10 3 11 3 and 11 4 include a solar system for DHW heating In these systems the difference between the te...

Page 90: ...1 remains switched on during DHW heating unless certain operating situations occur These situations include for example those when the current flow temperature demand of the pump circuit is lower than...

Page 91: ...unt of energy required for DHW heating is to be deducted This can be achieved by using the priority func tions Reverse control and Set back operation 6 8 1 Reverse control In all systems with DHW heat...

Page 92: ...e tanks are charged one hour before the time of use of the heating cir cuits starts For the individual controller this means that storage tank charging is activated when the wa ter temperature in the...

Page 93: ...he end of the thermal disin fection cycle an Err 3 error message is generated This error message can also be gener ated prematurely if the remaining time until the disinfection temperature is reached...

Page 94: ...ery day 1 Monday 7 Sunday Start time 0 00h to 23 45h in steps of 15 minutes Stop time 0 00h to 23 45h in steps of 15 minutes Disinfection temperature 60 to 90 C Set point boost 0 to 50 C Hold time of...

Page 95: ...stand by mode has been adjusted at the rotary switch in all heating circuits Never theless the storage tank is always recharged to 10 C if the storage tank temperature falls below 5 C 4 Frost protect...

Page 96: ...x 8 x and 9 x the Max return flow tem perature parameter PA4 level is used for limitation in the primary circuit during DHW heat ing if it is greater than the parameter valid for the primary circuit...

Page 97: ...2 3 5 to 90 C Note To ensure that the preset return flow temperature limiting can be met make sure that the heating characteristic is not adjusted to ascend too steeply the speed of the circulation pu...

Page 98: ...three step 0 to 10 V 1 2 0 120 sec 45 sec CO1 2 3 4 F12 1 Rk_ KP proportional gain 0 1 to 50 0 TN reset time 1 to 999 sec TY valve transit time 5 10 15 240 sec 7 7 On off control The flow temperature...

Page 99: ...he binary input The release of an individual control circuit or the controller using the binary input only be comes effective when the respective control circuit is in automatic mode icon The re lease...

Page 100: ...n DHW circuits without control valve controlled by the pri mary controller are excluded when the default settings of the controller are used while stor age tank charging is active no flow temperature...

Page 101: ...t a room panel connected to RF3 FG3 Particularly when a standardized signal is applied a heat me ter flow meter with high measuring accuracy is required Make sure that the controller is supplied with...

Page 102: ...ntrol cir cuit Rk1 is reduced How strongly the controller responds is determined by the Limiting fac tor Example to determine the limit value If a capacity of 30 kW is to be limited the following limi...

Page 103: ...t input WMZ 0 CO5 F10 0 Flow rate limitation in Rk1 using 0 4 to 20 mA at input WMZ 0 0 1 5 m h 3 1 5 m h 3 1 5 m h 3 1 5 m h 3 1 0 CO5 F11 1 Lower measuring range value 0 4 mA Upper meas range value...

Page 104: ...the current Maxi mum limit How strongly the controller responds is determined by the Limiting factor Note If CO5 F00 1 is indicated access to the return flow flow rate and heat capacity settings are l...

Page 105: ...105 4 Sending and receiving outdoor temperatures page 107 4 Synchronizing the clock page 107 4 Priority over all controllers page 108 4 Connecting a TROVIS 5570 Room Panel page 108 4 Display error mes...

Page 106: ...figuration Device bus 0 CO7 F01 1 device bus address Send flow set point Rk1 0 CO7 F10 1 Send flow set point Rk2 0 CO7 F11 1 Send flow set point Rk3 CO7 F12 1 Send flow set point DHW 0 CO7 F13 1 Send...

Page 107: ...gister no 1 to 4 Receive value AF1 0 1 CO7 F07 1 Register no 1 to 4 Send value AF2 0 2 CO7 F08 1 Register no 1 to 4 Receive value AF2 receive an out door temp independent of Rk1 0 2 CO7 F09 1 Register...

Page 108: ...ster numbers If a secondary heating circuit with a valve should be put out of operation the heating circuit valve concerned is closed the heating circuit circulation pump remains in operation If a sec...

Page 109: ...device bus participants exist If additionally the setting CO5 F07 1 is configured the fault alarm output BA13 is also set The black squares under the corresponding numbers at the top of the display i...

Page 110: ...ss on their demand as a 0 to 10 V signal split between two controllers connected over a device bus two systems should not be configured both with system code number Anl 10 0 Otherwise the heating circ...

Page 111: ...nction can be used to lock the manual level When this function has been activated automatic mode is started when the rotary switch is set to Functions WE Configuration Locking manual levels 0 CO5 F21...

Page 112: ...el Display shows 0 0 0 0 q Set key number 1995 Confirm key number q Adjust valid key number Confirm key number Key number blinks q Adjust desired custom key number Confirm custom key number This new k...

Page 113: ...2 4 Err 2 Reserved 4 Err 3 Disinfection temperature not reached section 6 10 4 Err 4 Max charging temperature reached section 6 2 4 Err 5 Error messages issued by the device bus section 7 12 6 4 Err 6...

Page 114: ...mperature becomes impossible VF2 defective the associated valve is closed 4 Return flow sensors R F1 2 3 When the return flow sensor fails the controller contin ues operation without return flow tempe...

Page 115: ...registered over the device bus always cause a change in state of the error status register regardless of whether the decimal value of 16 is in cluded in the total or not The included value of 16 merel...

Page 116: ...ssages in case of error If a dial up modem is connected to the RS 232 system bus interface the controller can send a text message to a mobile phone when an error occurs As soon as a fault has been reg...

Page 117: ...uting into the D1 D2 and E Plus net works Add 0 to the number when dialing from a telephone extension The mobile phone number HAndy must be entered as follows 49 xxx yyyyyy where xxx stands for 160 17...

Page 118: ...ne modem at the RS 232 system bus interface Communication is established via a permanent connection between two leased line modems This setup is applied for long distance transmissions or when differe...

Page 119: ...en written to holding register no 40145 for the third consecutive time the controller immediately interrupts the modem connection and generates an Err 7 error message Unauthorized access occurred As a...

Page 120: ...ant bus connection is required data cable The bus line links the control units devices in an open ring At the end of the bus line the data cable is connected to the control station using an RS 485 RS...

Page 121: ...ter settings 9 3 Description of communication parameter settings Station address ST NR This address is used to identify the controller in bus or modem mode In a system each con troller needs to be ass...

Page 122: ...have failed OFF is indicated in the controller s extended operating level The dialing attempt counter is automatically reset at 12 00h and the controller tries to connect again Resetting of triggered...

Page 123: ...f 1434 can be used for most devices The meters can be read either automatically every 24 hours approx continuously or when the coils Modbus data points assigned to the heat meters WMZ1 to WMZ6 are ove...

Page 124: ...limitation Note that some makes particularly battery operated heat meters respond with communication pauses when they are read too frequently Others might run out of energy early For details refer to...

Page 125: ...3 Max limit value for heating 0 01 to 650 m h 3 Max limit value for DHW 0 01 to 650 m h 3 Limiting factor 0 1 to 10 0 Icons of the maximum limit values on the display System Flow rate and Fixed set p...

Page 126: ...n in Rk1 using meter bus 0 1 5 kW 1 5 kW 1 5 kW 1 0 CO6 F12 1 Max limit value 0 01 to 6500 kW Max limit value for heating 0 1 to 6500 kW Max limit value for DHW 0 1 to 6500 kW Limiting factor 0 1 to 1...

Page 127: ...ng data such as temperatures measured by the sensors control signals switching states of the pump outputs etc in an in tegrated historical data memory every minute The memory can hold approximately tw...

Page 128: ...d in section 11 7 Fit the controller housing 8 Fasten both screws 1 Wall mounting 1 Remove both screws 1 2 Pull apart the controller housing and the back panel 3 If necessary drill holes with the spec...

Page 129: ...579 EN 129 Installation 1 2 2 5 3 62 15 41 57 4 5 Fig 15 Installation Panel mounting Back of the controller Controller housing Wall mounting Top hat rail mounting Dimensions in mm W x H x D 144 x 98 x...

Page 130: ...ect the central grounding point and the PE grounding conductor with a cable 10 mm using the shortest route 4 Inductances in the control cabinet e g contactor coils are to be equipped with suitable int...

Page 131: ...Pkt RK2_2 Pkt AF1 AF2 SF1 SF2 RF1 RF2 VF1 VF2 RF3 VF3 VF4 R F1 R F3 R F2 FG1 FG2 SF3 FG3 BE1 BE2 BE3 BE4 BE5 BE6 BE7 BE8 BE9 BE10 BE11 BE12 BE13 BE14 BE15 BE16 BE17 38 39 40 41 41 44 _ L1 RK3_3 Pkt R...

Page 132: ...st 1 5 mm suitable for damp locations to the terminals of the controller output The direction of travel needs to be checked at start up Connecting the pumps Connect all cables with at least 1 5 mm to...

Page 133: ...sor and limiting function active Function block parameter Limiting factor 0 1 to 10 0 1 0 1 Not in Anl 1 2 1 4 10 2 21 1 04 Reserved 05 Underfloor heating Drying of jointless floors 0 Not in Anl 1 5 1...

Page 134: ...reset time 1 to 999 sec 120 sec TV derivative action time 0 to 999 sec 0 sec TY valve transit time 5 10 15 240 sec 45 sec CO1 F12 0 On off control Function block parameters Hysteresis 1 to 30 C 5 C M...

Page 135: ...Function block number WE Default value Anl System code number CO2 Heating circuit Rk2 systems Anl 3 0 3 4 4 x 5 x 6 0 10 x and 25 0 F Function WE Anl Comment Function block parameters Range of values...

Page 136: ...2 F01 1 Function block parameter Cycle time 1 to 100 min 20 min KP gain 0 to 25 0 10 Reserved 11 4 point characteristic 0 All CO2 F11 1 4 point characteristic only with CO2 F08 0 CO2 F11 0 Gradient ch...

Page 137: ...lue of AF1 is read Outdoor temperature received via device bus CO3 F02 1 and CO7 F09 1 03 Return flow sensor R F3 1 21 x 25 0 CO3 F03 1 Sensor and limiting function active Function block parameter Lim...

Page 138: ...control With Y3 0 to 10 V control Function block parameters KP proportional gain 0 1 to 50 0 2 0 TN reset time 1 to 999 sec 120 sec TV derivative action time 0 to 999 sec 0 sec TY valve transit time...

Page 139: ...1 9 5 10 1 10 3 11 1 12 1 13 1 21 1 2 WE 1 in Anl 1 2 1 4 1 6 1 8 2 2 2 4 3 2 3 4 4 2 5 2 7 2 8 2 9 2 9 6 10 2 11 2 11 4 12 2 13 2 21 2 1 2 03 Return flow sensor R F2 0 1 9 7 x 8 x 11 x 12 x 13 x 21 x...

Page 140: ...h CO4 F09 0 in systems Anl 10 x only Rk2 is influenced in systems Anl 21 x only Rk3 is influenced Function block parameters Activate priority in case of deviation 2 to 10 min 2 min Correction factor 0...

Page 141: ...ion block parameter Max deviation 2 to 10 C 2 C 14 Thermal disinfection 0 All CO4 F14 1 Only with CO4 F01 1 Function block parameters Day of the week 1 2 7 1 7 3 Start time 0 00h to 23 45h 0 00h in st...

Page 142: ...3 11 9 12 0 12 9 13 0 13 9 21 0 21 9 CO4 F19 1 only with CO4 F02 1 SF1 for day mode and SF2 for night mode 20 DHW circuit additionally controlled by a globe valve 0 7 1 8 1 9 1 9 5 11 1 21 1 13 1 21 1...

Page 143: ...01 to 31 12 30 09 No of days until deactivation 1 to 3 1 OT limit value summer mode 0 to 30 C 18 C 05 Delayed OT adaptation when OT decreases 0 Not Anl 1 9 CO5 F05 1 Function block parameter Delay 1...

Page 144: ...1 5 m h 3 Max limit value 0 01 to 650 1 5 m h 3 Max limit value for heating 0 01 to 650 m h 3 1 5 m h 3 Max limit value for DHW 0 01 to 650 m h 3 1 5 m h 3 Limiting factor 0 1 to 10 0 1 0 12 Creep fee...

Page 145: ...All CO5 F22 1 All rotary switches are locked 23 Outdoor tempera ture received over 0 to 10 V input 0 All CO5 F23 1 Outdoor temperature received over 0 to 10 V input Function block parameters Lower tr...

Page 146: ...CONT CoiL 24h For WMZ1 with 1434 and CONT select tAr A tAr E with time schedule 11 Flow rate limitation in Rk1 using meter bus 0 Not Anl 1 9 CO6 F11 1 Only with CO6 F10 1 CO5 F11 0 Function block par...

Page 147: ...5570 Room Panel in Rk2 0 3 x 4 x 5 x 6 0 10 x 25 0 CO7 F04 1 Communication with TROVIS 5570 active for Rk2 CO2 F01 1 is set automatically Function block parameter Device bus address Auto 1 to 32 32 A...

Page 148: ...nes the max flow set point of its circuits and sends this value to the primary controller Function block parameter Register no 5 to 64 5 15 Receive external demand 0 Not Anl 1 9 CO7 F15 1 External pro...

Page 149: ...ult 22 Receive release of Rk2 0 All CO7 F22 1 Function block parameter Register no 5 to 64 32 23 Receive release of Rk3 0 All CO7 F23 1 Function block parameter Register no 5 to 64 32 F Function block...

Page 150: ...e to error status register with bE state 1 0 no error message 1 06 bE6 in ESR 0 All CO8 F06 1 Function block parameter Error message to error status register with bE state 1 0 no error message 1 07 Re...

Page 151: ...tate 1 0 no error message 1 16 bE16 in ESR 0 All CO8 F16 1 Function block parameter Error message to error status register with bE state 1 0 no error message 1 17 bE17 in ESR 0 All CO8 F17 1 Function...

Page 152: ...1 0 applies Level parallel shift 30 to 30 C 0 C Min flow temperature 5 to 130 C 20 C Max flow temperature 5 to 130 C 90 C with CO1 2 3 F05 1 5 to 50 C 50 C applies 152 EB 5579 EN Appendix 0 1 2 3 4 5...

Page 153: ...int 2 55 C point 3 40 C point 4 25 C 4 point characteristic Point 1 Reduced flow temperature Reduced flow temperatures of the points 2 3 4 are marked by squares below the numbers 2 3 4 5 to 130 C poin...

Page 154: ...return flow 0 2 to 3 2 1 2 Level return flow 30 to 30 C 0 C 154 EB 5579 EN Appendix 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 C STOP 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17...

Page 155: ...nly in parameter level PA1 Set point for binary demand processing 5 to 130 C 40 C Only in parameter level PA1 EB 5579 EN 155 Appendix 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 C...

Page 156: ...eresis 0 to 30 C 5 C Charging temperature boost 0 to 50 C 10 C 156 EB 5579 EN Appendix 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 C 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18...

Page 157: ...30 C 10 C Solar pump OFF 0 to 30 C 3 C EB 5579 EN 157 Appendix 0 1 2 3 4 5 6 7 8 9 1 0 11 12 13 14 15 16 17 18 19 20 21 22 23 24 STOP 4 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 2...

Page 158: ...ay Parameter designation Public holidays 01 01 to 31 12 section 1 8 1 Vacation periods 01 01 to 31 12 section 1 8 2 158 EB 5579 EN Appendix 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2...

Page 159: ...clical initialization I 1 to 255 min 30 min Modem dialing pause P 0 to 255 min 5 min EB 5579 EN 159 Appendix 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 BAUD 0 1 2 3 4 5 6 7 8 9 1...

Page 160: ...22 characters 1 2 3 9 0 end of a string P pause Mobile phone number HAndy Max 22 characters 1 2 3 9 0 end of a string P pause 160 EB 5579 EN Appendix 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19...

Page 161: ...Rk2 4 1 to 4 5 Heating circuit Rk1 Heating circuit Rk2 DHW heating 5 0 Primary heat exchanger circuit Rk1 supplemen tary heating circuit Rk2 Supplementary heating circuit Rk3 5 1 5 2 Primary heat exc...

Page 162: ...imary heat exchanger circuit Rk1 supplemen tary heating circuit Rk3 DHW heating Rk2 13 x Heating circuit Rk1 Supplementary heat circuit Rk3 DHW heating Rk2 21 x Heating circuit Rk1 Heating circuit Rk3...

Page 163: ...00 0 1019 5 1039 0 C 15 20 25 30 35 40 45 50 55 60 1058 5 1077 9 1097 3 1116 7 1136 1 1155 4 1174 7 1194 0 1213 2 1232 4 C 65 70 75 80 85 90 95 100 105 110 1251 6 1270 7 1289 8 1308 9 1328 0 1347 0 13...

Page 164: ...polarity independent connection as required to termi nals 29 30 or together with two wire system bus via cable converter 1400 8800 RS 232 interface for modem or point to point connection to the PC Mod...

Page 165: ...elevant SAMSON office System code number Function block settings in configuration levels CO1 CO2 CO3 CO4 CO5 CO6 CO7 CO8 F01 F02 F03 F04 F05 F06 F07 F08 F09 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20...

Page 166: ...uced flow temperature point 1 5 to 130 C Reduced flow temperature point 2 5 to 130 C Reduced flow temperature point 3 5 to 130 C Reduced flow temperature point 4 5 to 130 C Return flow temperature poi...

Page 167: ...o 999 sec Valve transit time TY F12 1 5 to 240 sec Hysteresis F12 0 1 to 30 C Min ON time F12 0 0 to 10 min Min OFF time F12 0 0 to 10 min Max deviation F13 1 2 to 10 C Binary input bE F14 1 1 0 Binar...

Page 168: ...min Proportional gain KP F12 1 0 1 to 50 Reset time TN F12 1 1 to 999 sec Derivative action time TV F12 1 0 to 999 sec Valve transit time TY F12 1 5 to 240 sec Hysteresis F12 0 1 to 30 C Min ON time F...

Page 169: ...put bA F07 1 1 0 Frost protection limit F09 0 and F09 1 15 to 3 C Max limit value F10 1 3 to 500 pulse h Max limit value for heating F10 1 3 to 500 pulse h Max limit value for DHW F10 1 3 to 500 pulse...

Page 170: ...Parameters PA5 Level 5 Range of values Binary input F15 1 0 1 Lower transmission range F23 1 30 to 100 C Upper transmission range F23 1 30 to 100 C 170 EB 5579 EN Appendix...

Page 171: ...unction block parameters CO6 Level 6 Range of values Meter bus address WMZ1 to WMZ6 F10 1 0 to 255 Model code WMZ1 to WMZ6 F10 1 APAtO CAL3 1434 SLS Reading mode WMZ1 to WMZ6 F10 1 COIL 24h CONT Max l...

Page 172: ...o 32 Device bus address F05 1 room panel Rk3 Auto 1 to 32 Register no F06 1 1 to 4 Register no F07 1 1 to 4 Register no F08 1 1 to 4 Register no F09 1 1 to 4 Register no F10 1 5 to 64 Register no F11...

Page 173: ...4 5 6 9 Error message when bE ON bE OFF No error message Function block F 10 11 12 13 15 16 17 Binary input 10 11 12 13 15 16 17 Error message when bE ON bE OFF No error message Heat meters Meter bus...

Page 174: ...0 00 to 24 00h Start of third time of use 0 00 to 24 00h End of third time of use 0 00 to 24 00h Parameters Middle rotary switch Range of values Day set point 0 5 to 40 C to 130 C Night set point 0 5...

Page 175: ...st time of use 0 00 to 24 00h Start of second time of use 0 00 to 24 00h End of second time of use 0 00 to 24 00h Start of third time of use 0 00 to 24 00h End of third time of use 0 00 to 24 00h DHW...

Page 176: ...ngs 27 Demand processing external 100 over device bus 105 Demand request for external 100 Device bus 105 109 DHW heating in instantaneous heating system 88 in the solar system 89 in the storage tank c...

Page 177: ...ling attempts number of 122 Modem time out 122 N Night mode 9 Night set point 71 O On off control 98 Operating elements 7 Operating modes 9 Operational faults 113 114 115 116 117 Optimization 78 Outdo...

Page 178: ...ay 71 Night 71 Set back operation 92 Station address 121 Steam pressure control 96 Summer mode 76 Summer time winter time changeover 95 System code number 22 Systems 29 30 31 54 55 56 68 T Technical d...

Page 179: ...EB 5579 EN 179 Index Key number 1732...

Page 180: ...AA SLP VF4 WW KW SF1 ZP BA9 SF3 SF2 VF3 BE BA AE AA VF4 WW KW SF1 ZP BA9 SF3 VF3 BE BA AE AA SLP VF4 WW KW SF1 ZP SF2 BE BA AE AA VF4 WW KW SF1 ZP Type 4 Type 2 Type 1 Solar collector Solar collector...

Page 181: ...gister GLT Building control station Kl Terminal KW Cold water OT Outdoor temperature PA Parameter level RF Room sensor Rk Control circuit R F Return flow sensor SF Storage tank sensor SLP Storage tank...

Page 182: ...SAMSON AG MESS UND REGELTECHNIK Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 Internet http www samson de EB 5579 EN 2009 05...

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Samson TROVIS 5579, Mounting And Operating Instructions

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