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4 | SAMLEX AMERICA INC.

SECTION 1 |

Introduction and Layout

1.3 PINOUT DIAGRAMS & INTERNAL INTERCONNECTION OF RJ-45 &

RJ-12 JACKS

RJ-45 Jack (10, Fig 1.1) and RJ-12 Jack (11, Fig 1.1) are internally connected as pinout at Fig 1.3.

RJ-45

Pin #

Signal

12V

ON/OFF

D+

D-

GND

Pin Out of

Plug - End 1

RJ-45

Pin #

Signal

12V

ON/OFF

D+

D-

GND

Pin Out of

Plug - End 2

Top view of Plug -

Locking Tab facing down

Front view of Plug -

Locking Tab

facing up

Fig 1.2 Pin Out of Plugs for 8P8C, RJ-45 Connecting Cable

8P 8C, RJ-45 Modular Plug

RJ-12

Pin #

Signal

ON/OFF

12V

D+

D-

GND

RJ-45

Pin #

Signal

12V

ON/OFF

D+

D-

GND

Fig 1.3 Pinout and internal interconnections of RJ-45

and RJ-12 (6P6C) Jacks on EVO-RC-PLUS

Straight

Connection

1 2 3 4 5 6 7 8

123456

1 2 3 4 5 6 7 8

123456

RJ-12 (6P6C) Jack

RJ-45 (8P8C) Jack

Summary of Contents for Evolution Series

Page 1: ...rol for EvolutionTM Series Inverter Charger Model EVO RC PLUS Please read this manual BEFORE operating Owner s Manual NOTE REMOTE CONTROL MODEL NO EVO RC PLUS IS OPTIONAL AND IS REQUIRED TO BE ORDERED...

Page 2: ...PRO VIDED IN ITS MANUALS OR OTHER DOCUMENTATION 2 ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES DAMAGES COSTS OR EXPENSES WHETHER SPECIAL DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT AR...

Page 3: ...ION 1 Introduction and Layout 1 LCD Screen 4 rows of 20 characters each Blue screen with white characters 2 ON OFF Key 3 Blue LED Status 4 Red LED Alarm 5 Navigation Key Back 6 Navigation Key Up 7 Nav...

Page 4: ...12V 3 ON OFF 4 D 5 D 6 NC 7 GND 8 GND Pin Out of Plug End 2 Top view of Plug Locking Tab facing down Front view of Plug Locking Tab facing up Fig 1 2 Pin Out of Plugs for 8P8C RJ 45 Connecting Cable 8...

Page 5: ...Black Red Green Yellow Black Red Green Yellow NC Not connected NC 1 GND 2 D 3 D 4 12V 5 NC 6 1 NC 2 12V 3 NC 4 D 5 D 6 NC 7 GND 8 NC Rewired 8P8C Plug Locking tab facing down 6P4C Plug B 6P4C of Fig...

Page 6: ...ended Phillips head screwdriver Level Hand Drill Knife Saw Pencil Drill Bit 2mm 5 64 EVO RC PLUS Installation Template 100 mm 3 94 in 4 2 mm 0 17 in 114 2 mm 4 5 in 95 mm 3 74 in 131 mm 5 16 in 146 mm...

Page 7: ...e Control Jack port on the EVOTM Inverter Charger 4 Take the other end of the remote cable and plug it into the RJ 45 RJ 12 Jack at the back of the EVO RC PLUS Fig 2 3 5 Check the remote display to en...

Page 8: ...ed for switching on switching off the EVOTM Inverter Charger and also to enter exit Standby Mode Navigation Keys 5 6 7 8 These four keys allow simple access to Menu Item that assists configuring monit...

Page 9: ...e On Off Push Botton 2 Fig 1 1 on the EVO RC PLUS to exit the Standby Mode to the current operating mode Refer to Section 3 4 for more details on Standby Mode 3 2 1 Power ON AC INPUT IS NOT PRESENT Th...

Page 10: ...in Standby Mode inverting or charging AC pass through will be suspended i INFO Standby Mode may be used to temporary halt normal operation of the Inverter Char ger without switching OFF the unit comp...

Page 11: ...the LCD Screen will display the name of the Operating Mode and values of various associated operating parameters As all the operating parameters associated with a particular Operating Mode cannot be d...

Page 12: ...3 4 a Section 3 6 5 2 Online Unit is in On Line Mode Fig 3 5 Section 3 6 6 Chrg Only Under ONLINE MODE only Option 2 Charger Only Provides charging and pass through when the AC input is avail able No...

Page 13: ...values 3 Use Up and Down Keys to navigate to the desired screen Up Key Down Key E V O 1 2 1 2 F S t a n d b y A C o u t p u t 0 0 V 0 1 A 0 0 0 H z Screen No 1 E V O 1 2 1 2 F S t a n d b y A C o u t...

Page 14: ...F 0 0 0 0 Screen No 2 E V O 3 0 1 2 S t a n d b y G r i d 1 2 0 0 V 0 1 0 A 6 0 0 0 H z Screen No 3 E V O 3 0 1 2 S t a n d b y G E N 1 2 0 0 V 0 1 0 A P F 6 0 0 0 H z Screen No 5 E V O 3 0 1 2 S t a...

Page 15: ...Use Up and Down Keys to navigate to the desired screen Up Key Down Key E V O 1 2 1 2 F I n v e r t i n g A C O u t p u t 1 2 0 0 V 0 1 0 A 6 0 0 0 H z Screen No 1 E V O 1 2 1 2 F I n v e r t i n g A...

Page 16: ...0 0 Screen No 2 E V O 3 0 1 2 I n v e r t i n g G r i d 1 2 0 0 V 0 1 0 A 6 0 0 0 H z Screen No 3 E V O 3 0 1 2 I n v e r t i n g G E N 1 2 0 0 V 0 1 0 A P F 6 0 0 0 H z Screen No 5 E V O 3 0 1 2 I n...

Page 17: ...e 3 2 The 2nd line may also show message Charger off by BMS when parameter Battery Type is set for 1 Lithium See Section 3 6 8 and Fig 3 7 for details 3 The 3rd and the 4th lines show various operatin...

Page 18: ...ired screen Up Key Down Key E V O 3 0 1 2 C h a r g i n g 0 B u l k S t a g e B a t t 1 2 0 0 V 2 0 0 A E x t e r n a l 0 0 A Screen No 1 E V O 3 0 1 2 C h a r g i n g 0 B u l k S t a g e A C i n 1 2...

Page 19: ...2 E Bulk Stage Constant Current Bulk Stage Equalize 4Stages 1 Yes 0 Absorption Stage Constant Voltage Absorption Stage Charging Profile 0 3 Stage Adaptive 1 Absorption Stage Constant Voltage Absorpti...

Page 20: ...s 3 Use Up and Down Keys to navigate to the desired screen Up Key Down Key E V O 1 2 1 2 F P o w e r S a v e A C o u t p u t 0 0 V 0 1 0 A 6 0 0 0 H z Screen No 1 E V O 1 2 1 2 F P o w e r S a v e A C...

Page 21: ...2 P o w e r S a v e G r i d 1 2 0 0 V 0 1 0 A 6 0 0 0 H z Screen No 3 E V O 3 0 1 2 P o w e r S a v e G E N 1 2 0 0 V 0 1 0 A P F 6 0 0 0 H z Screen No 5 E V O 3 0 1 2 P o w e r S a v e G E N 1 2 W 1...

Page 22: ...t 0 0 V 0 1 0 A 0 0 0 0 H z E V O 1 2 1 2 F I n v e r t i n g A C o u t p u t 1 2 0 0 V 0 1 0 A 6 0 0 0 H z These 2 screens will switch every 2 sec These 2 screens will switch every 2 sec E V O 1 2 1...

Page 23: ...D message on the 2nd Line will be Inverter Off 2 The 2nd line shows message Inverter Off as explained at NOTE 1 2 above 3 The 3rd and the 4th lines show various operating parameters and their values 4...

Page 24: ...E V O 3 0 1 2 C h g r O n l y I n v e r t e r O f f B a t t 1 2 0 0 V 0 0 A E x t e r n a l 0 0 A Screen No 1 E V O 3 0 1 2 C h g r O n l y I n v e r t e r O f f G r i d 0 0 V 0 1 0 A 0 0 0 H z Scree...

Page 25: ...ode Chgr Off by BMS on the right This message is shown in two parts first Chgr Off and then by BMS Each part is switched every 2 sec 2 The 2nd line will show the following information For Screens Nos...

Page 26: ...for 2 sec See NOTE 1 Inv stop for 2 sec by BMS for 2 sec See NOTE 1 NOTES 1 The 1st line of the display screen shows Model No on the left and the Operating Mode Inv stop by BMS on the right This mess...

Page 27: ...nput high voltage level 5 OTHER FUNCTION Power Saving Buzzer Remote Switch Multi function Relay etc 6 TIME SETTING Real Time Clock setting 7 STOP SD CARD Shown only when SD Card is inserted To stop SD...

Page 28: ...2nd line of the display screen points that the parameter shown in this line will be selected for further programming when the Enter Key is pressed 2 Screen No 7 for Group 7 will be displayed only whe...

Page 29: ...D CARD Fig 4 5 Section 4 10 NOTE Figs 4 2 to 4 4 show the default factory preset parameters for EVO 1212F 1212F HW For parameters for other Models refer to Tables shown under Column 3 of Table 4 2 For...

Page 30: ...O N L I N E O P T I O N 0 O p t i o n 1 Screen No 14 S e l e c t P a r a m e t e r C H A R G E C U R V E E Q U A L I Z E 4 S T A G E S 0 N o Screen No 12 S e l e c t P a r a m e t e r C H A R G E C U...

Page 31: ...HW in this case For the default factory pre set values and additional programming details for the other Models refer to i Table 4 5 Section 4 5 for INPUT SETTING ii Table 4 6 Section 4 6 for INPUT LOW...

Page 32: ...P a r a m e t e r O T H E R F U N C T I O N W A K E U P P O I N T 7 W Screen No 3 S e l e c t P a r a m e t e r O T H E R F U N C T I O N R E L A Y F U N C T I O N 2 G e n e r a t o r 0 Screen No 5 S...

Page 33: ...is used to enter Select Group Menu Map from any Operating Mode Screen shown in Figs 3 1 to 3 5 Example in Fig 4 6 starts with Inverting Mode Screen Screen 1 in Figs 3 2 a and 3 2 b After the Enter key...

Page 34: ...ey Screen No 2 for Group 2 Screen No 3 for Group 3 Screen No 4 for Group 4 Screen No 5 for Group 5 Screen No 6 for Group 6 Screen No 7 for Group 7 NOTE Will be displayed only when SD Card is inserted...

Page 35: ...able range an Exclamation Sign will appear on the left of the display screen warning you to correct the overall numerical value of the parameter to within the program mable range before writing the ne...

Page 36: ...uested Password will not be requested if disabled see Section 4 3 2 P a s w o r d k e y i n 0 0 0 0 Password consisting of 4 digits 0000 will be requested as shown on the left The first digit will hav...

Page 37: ...it will be blinking Press the Enter Key HOLD for 3 to 4 sec and then release to write the new value of 50A into the memory W r i t e s u c c e s s Flashes twice when writing is successful S e t u p P...

Page 38: ...B L E 0 D i s a b l e Screen Select Parameter OTHER FUNCTION PASSWORD DISABLE 0 Disable Fig 4 4 will appear as on the left NOTE Default value is 0 Disable i e Disable the command DISABLE PASSWORD whi...

Page 39: ...u p O T H E R F U N C T I O N P A S W O R D D I S A B L E 1 E n a b l e Screen as on the left will appear Command will change to 1 Enable with a blinking cursor under 1 7 Press Enter Key for longer t...

Page 40: ...o 0 60A 20A 0 100A 40A 0 130A 40A 0 40A 15A 0 70A 40A 0 110A 40A 2 ABSORP VOLTAGE Absorption Voltage 13 50 16 00V 14 40V 27 00 32 00V 28 80V 3 EQUALIZE VOLTAGE Equalization Voltage 14 00 16 00V 14 40V...

Page 41: ...24 00V 16 GS DETECT TIME 0 600 sec 10 sec 17 GEN ON TIME 0 240 minute 60 minute 18 GEN OFF DELAY 0 240 minute 60 minute 19 ABSORP TIME 0 600 min 60 min 20 ABSORP EXIT AMPS 0 20 A 4 A 21 CHARGING PROF...

Page 42: ...et charging current is equal to the programmed BULK CURRENT value of 20A S e l e c t G r o u p C H A R G E C U R V E S e l e c t G r o u p C H A R G E C U R V E B U L K C U R R E N T 2 0 A P a s s w o...

Page 43: ...V E B U L K C U R R E N T 2 0 A S e l e c t P a r a m e t e r C H A R G E C U R V E E Q U A L I Z E V O L T A G E 1 4 4 0 V P a s s w o r d k e y i n 0 0 0 0 Enter Key Down Key x 2 times Enter Key S...

Page 44: ...ked Status will switch OFF and the Red LED marked Fault will remain ON steady The buzzer on EVOTM Inverter Charger will beep steady The fault will be cleared automatically when the battery voltage dro...

Page 45: ...nerator is used with RELAY FUNCTION pro grammed at 2 Generator 0 Section 4 8 2 5 2 a or 3 Generator 1 Section 4 8 2 5 2 b or 4 Generator 2 Section 4 8 2 5 2 c the Relay will turn ON if the battery vol...

Page 46: ...be OFF If the batteries are charged by external Solar Charge Controller connected directly to the batteries or through the External Charger Input 3 4 in Fig 2 1 in the Owner s Manual for EvolutionTM S...

Page 47: ...voltage fault condition as described above there will still be some power drawn from the battery to keep the other circuitry in the EVOTM Inverter Charger alive so that the inverter can be switched o...

Page 48: ...a m e t e r C H A R G E C U R V E E Q U A L I Z E 4 S T A G E S 0 N o Password 8052 See Section 4 3 1 4 4 2 13 MODE Table 4 3 Screen No 13 Under the MODE Menu 3 options can be programmed 0 Normal Off...

Page 49: ...Operating Mode Screens in the Standby Mode Menu Map at Fig 3 1 a for EVO 1212F 1212F HW 1224F 1212F HW and at Fig 3 1 b for EVO 2212 3012 2224 4024 Extract of screen for EVO 1212F is shown below as an...

Page 50: ...will change over to Charging Mode and qualified AC input from the Grid will be passed through to the AC Output and at the same time the Internal AC Charger will start charging the battery If an exter...

Page 51: ...Key Down Key x 14 times Enter Key S e l e c t P a r a m e t e r C H A R G E C U R V E R E S E T T O B U L K 1 2 0 0 V 4 4 2 16 GS DETECT TIME Table 4 3 Screen No 16 This parameter is a Programmable T...

Page 52: ...in Default 60 min that is used for the following Programming Automatic Starting and Stopping of Generator Section 4 8 2 5 2 b The Timer sets the time period the batteries are required to remain charge...

Page 53: ...ted 2 3 Stage Type 2 Programmable range is 0 20A Default value is 4A Refer to Section 4 4 2 21 Password 8052 See Section 4 3 1 S e l e c t G r o u p C H A R G E C U R V E S e l e c t P a r a m e t e r...

Page 54: ...VOLTAGE Adaptive Time Algorithm Time in Absorption Stage is computed automatically based on time in Bulk Stage Transition to Float Stage thereafter 3 Float Stage Charge at constant voltage equal to p...

Page 55: ...meter ABSORP VOLTAGE Remain in Absorption Stage for programmable parameter ABSORP TIME Switch OFF charging thereafter Reset to Bulk Stage under the following conditions After 10 days in Float Stage or...

Page 56: ...era ture of the battery cells Hence Battery Temperature Sensor Fig 2 5 a in the EVOTM Manual is required to be connected to the RJ 45 Jack marked Battery Temp Sensor 6 Fig 2 1 in the EVOTM Manual Plea...

Page 57: ...V E B A T T E R Y T Y P E 0 L e a d A c i d 4 5 GROUP 2 PARAMETER SET UP INPUT SETTING 4 5 1 Programming Ranges and Default Factory Preset Values of Parameters under Group 2 INPUT SETTING Table 4 5 be...

Page 58: ...at Option 1 is invalid 4 5 2 2 GRID MAX CURRENT GEN MAX CURRENT Table 4 5 Screen Nos 2 3 In Charging Mode the net AC input current from the Grid Generator is the sum of the AC side charging current an...

Page 59: ...c t P a r a m e t e r I N P U T S E T T I N G G E N M A X C U R R E N T 2 0 A Down Key x 1 time Enter Key P a s s w o r d k e y i n 0 0 0 0 S e l e c t P a r a m e t e r I N P U T S E T T I N G G E N...

Page 60: ...r I N P U T S E T T I N G S e l e c t P a r a m e t e r I N P U T S E T T I N G D E F A U L T F R E Q 0 6 0 H z S e l e c t P a r a m e t e r I N P U T S E T T I N G L O W C U T O F F 5 5 H Z Down Ke...

Page 61: ...OFF VOLT 2 60 00 120 0V 95 0V 5 DETECT TIME 2 0 2000 cycles 60 cycles 6 CUT OFF VOLT 3 60 00 120 0V 90 0V 7 DETECT TIME 3 0 2000 cycles 1 cycle NOTE for Table 4 6 Values within brackets show the Defa...

Page 62: ...l e c t P a r a m e t e r I N P U T L O W L I M I T R E S E T V O L T A G E 1 0 5 0 V S e l e c t P a r a m e t e r I N P U T L O W L I M I T D E T E C T T I M E 1 3 0 0 c y c l e Down Key x 2 times E...

Page 63: ...N P U T L O W L I M I T S e l e c t P a r a m e t e r I N P U T L O W L I M I T R E S E T V O L T A G E 1 0 5 0 V S e l e c t P a r a m e t e r I N P U T L O W L I M I T C U T O F F V O L T 3 9 0 0 V...

Page 64: ...VOLT 2 120 00 150 0V 140 0V 5 DETECT TIME 2 0 2000 cycles 15 cycles 6 CUT OFF VOLT 3 120 0 150V 145 0V 7 DETECT TIME 3 0 2000 cycles 1 cycle NOTE for Table 4 6 Values within brackets show the Default...

Page 65: ...r a m e t e r I N P U T H I G H L I M I T R E S E T V O L T A G E 1 2 5 0 V S e l e c t P a r a m e t e r I N P U T H I G H L I M I T D E T E C T T I M E 1 6 0 c y c l e Down Key x 3 times Enter Key...

Page 66: ...e l e c t P a r a m e t e r I N P U T H I G H L I M I T R E S E T V O L T A G E 1 2 5 0 V S e l e c t P a r a m e t e r I N P U T H I G H L I M I T C U T O F F V O L T 3 1 4 5 0 V Down Key x 3 times E...

Page 67: ...O 1224F EVO 1224F HW EVO 2224 EVO 4024 1 POWER SAVING 0 Disable 1 Enable 0 Disable 2 ENTERPOINT 4 50W 6W 4 50W 6W 4 50W 8W 4 50W 6W 4 50W 6W 4 50W 8W 3 WAKE UP POINT 4 50W 7W 4 50W 7W 4 50W 10W 4 50W...

Page 68: ...e c t P a r a m e t e r O T H E R F U N C T I O N E N T E R P O I N T 6 W Down Key x 4 times Enter Key Down Key x 1 time P a s s w o r d k e y i n 0 0 0 0 S e l e c t P a r a m e t e r O T H E R F U...

Page 69: ...8 On Off Logic Diagram for Remote Switch Options CAUTION 1 On Off Logic shown in Fig 4 8 also controls the operation of the On Off Button on the front panel of EVOTM Inverter Charger 11 Fig 2 1 in EVO...

Page 70: ...2212 3012 2224 4024 on the front panel The contacts are marked NO Normally Open Common and NC Normally Closed When the Status Relay is OFF de energized contacts marked Common and NO will be in open co...

Page 71: ...lease refer to Section 3 15 Fig 3 13 and Section 3 16 Fig 3 14 in the Owner s Manual for EVOTM Series Inverter Charger Models EVO 2212 3012 2224 4024 i INFO It is recommended that GSCM Mini Series of...

Page 72: ...to the desired programmed level of voltage RESET VOLTAGE and stay at this desired level of voltage or higher for the desired programmed time period GEN OFF DELAY If the battery voltage drops to LOW V...

Page 73: ...e energized and Generator is stopped will be indeterminate Diagram showing steps for programming the above RELAY FUNCTION is given below Password 8052 See Section 4 3 1 S e l e c t G r o u p C H A R G...

Page 74: ...t P a r a m e t e r O T H E R F U N C T I O N D I S C H A R G E B E E P 0 O f f Enter Key 4 8 2 9 DEFAULT RESET Table 4 8 Screen No 9 This is to reset all of the parameters to the Default Values Pass...

Page 75: ...4 Password 8052 See Section 4 3 1 S e l e c t G r o u p C H A R G E C U R V E S e l e c t P a r a m e t e r O T H E R F U N C T I O N S e l e c t P a r a m e t e r O T H E R F U N C T I O N P O W E R...

Page 76: ...l e c t G r o u p C H A R G E C U R V E S e l e c t G r o u p T I M E S E T T I N G S e l e c t P a r a m e t e r T I M E S E T T I N G E n t e r t h e t i m e 2 0 0 0 0 1 0 1 0 0 0 Down Key x 5 times...

Page 77: ...ing an SD card for i data logging and ii saving pro grammed parameters SD card supports FAT16 FAT32 format up to 16GB in size When the SD card is inserted the LCD screen will display the following S D...

Page 78: ...parameters events and error codes are recorded for Models EVO 1212F 1212F HW 1224F 1224F HW Date Time Grid status Grid freq Grid volt Input current Input VA Inputt watt Output freq Output Volt Output...

Page 79: ...OTE Once there is enough space to create a Data Log File Folder and subsequently it runs out of capacity due to recording newer data it will start to overwrite on older files 5 3 DATA LOG FILES AND VI...

Page 80: ...s of Data Log File Follow procedure given below to open Data Log Files in Microsoft Office Excel Start Microsoft Office Excel Click File Microsoft Office Button on the top left hand corner Click Open...

Page 81: ...ION 5 SD Card Fig 5 2 Screen Shot of Step 1 of Text Import Wizard in Excel Text Import Wizard Step 2 will appear see Fig 5 3 Choose Semicolon and click Finish button Fig 5 3 Screen Shot of Step 2 of T...

Page 82: ...e Table 4 8 and Section 4 8 2 11 under heading PARAMETER SAVE Steps are given below Password 8052 See Section 4 3 1 S e l e c t G r o u p C H A R G E C U R V E S e l e c t P a r a m e t e r O T H E R...

Page 83: ...RATION MONITORING Status Blue LED Status Red LED Fault Buzzer See Note 1 Seen during Power On Sequence Indicates completion of Power On Sequence after Power ON OFF Button is pressed for 2 sec Blink 3...

Page 84: ...tage fault condition if AC input is made available before the expiry of LV CUT OFF TIME the Battery low voltage fault condition will be cleared The EVO TM Inverter Charger will restart in Inverter Mod...

Page 85: ...AX CURRENT Section 4 5 2 2 should match the breaker capacity of the AC input source AC input Branch Circuit If AC input current capacity cannot be increased reduce the AC load BULK CURRENT Section 4 4...

Page 86: ...Fault will be steady ON The buzzer in EVO TM Inverter Charger will beep steady EVO TM Inverter Charger will be latched in OFF condition and will require manual reset by powering OFF waiting for 1 min...

Page 87: ...l Technical Support OUT OF RANGE The entered value of programmable parameter is out of the programmable range Change parameter value to within the specified range SECTION 8 Specifications 8 1 SPECIFIC...

Page 88: ...ber that has been altered removed or modified in any way There is no warranty for defects or damages to equipment or parts caused by Installation alternation inspection or removal Normal wear and tear...

Page 89: ...SAMLEX AMERICA INC 89 Notes...

Page 90: ...90 SAMLEX AMERICA INC Notes...

Page 91: ...SAMLEX AMERICA INC 91 Notes...

Page 92: ...Numbers Ph 1 800 561 5885 Fax 1 888 814 5210 Local Numbers Ph 604 525 3836 Fax 604 525 5221 Website www samlexamerica com USA Shipping Warehouses Kent WA Plymouth MI Canadian Shipping Warehouse Delta...

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