SAMES KREMLIN PRIMA 01D100 User Manual Download

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Identification of the equipment

582195110-Complete_Pump-PRIMA-01D100-EN-indA

4.3.8

Cart pump, model 01D100

Ind

cm /

447.2 cm / 176"

578.3 cm / 227.5"

1085.1 cm / 427.2"

Summary of Contents for PRIMA 01D100

Page 1: ...PRIMATM 01D100 User Manual 582195110 2022 04 29 Index A Translation from the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41 60 60...

Page 2: ...y form whatsoever and any exploitation or communication of its contents is prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Page 3: ...ng air 26 4 3 4 Pump model 01D100 air equipment with 2 regulators atomizing air material regulation control 27 4 3 5 Pump model 01D100 air equipment with 3 regulators pump motor atomizing air material...

Page 4: ...Y OPERATIONS 56 9 6 1 Disassembly of the grounding cable 29 58 9 6 2 Disassembly Re assembly of the pump 58 10 SPARE PARTS 84 10 1 EXPLODED OVERVIEW 85 10 2 DIAPHRAGMS ASSEMBLY AND PILOT CHAMBER 86 10...

Page 5: ...Pump model 01D100 A Week 12 2022 N PLANTARD Dear customer you have just purchased your new equipment and we thank you for it We have taken the utmost care from design to manufacture so that this equi...

Page 6: ...IN will only bear the cost of the parts necessary to replace the defective material No guarantee will be granted by SAMES KREMLIN For defects and deteriorations resulting from abnormal conditions of s...

Page 7: ...ting materials Danger of pinching crushing Risk of product emanation Danger hot parts or surfaces Danger of automatic start moving parts Danger flammability hazard General obligation Grounding Refer t...

Page 8: ...technical area This particularly applies for maintenance and repair tasks on mechanical and pneumatic fixtures of the pump Personnel must have knowledge of applicable standards directives accident pre...

Page 9: ...d all the instructions and safety rules of this equipment and other elements and accessories of the installation Misuse or operation can cause serious injury Do not modify or transform the equipment P...

Page 10: ...ntion Fire hazards explosion static electricity Incorrect grounding insufficient ventilation flames or sparks can cause an explosion or fire that could result in serious injury In order to avoid these...

Page 11: ...regulations set out in Directive 1999 92 EC Toxic chemicals hazards Toxic materials or vapors can cause serious injury through contact with the body in the eyes under the skin but also by ingestion o...

Page 12: ...ump paint phase and pressure gun Flushing the pump Pump defusing It is compulsory to wear PPE goggles gloves safety shoes pump and gun under pressure during the phase of painting Do not look at the gu...

Page 13: ...hoses to pull or move equipment Tighten all connections as well as the hoses and junction fittings before commissioning the equipment Check hoses regularly and replace them if damaged Never exceed the...

Page 14: ...e to the use of chemical substances The following points must be observed if the hazard analysis conducted by the operator reveals that a possible leakage of the medium poses an increased risk The ins...

Page 15: ...rthing function is likely the user must replace the 3 3 mm wire supplied by a device more suited to its environment larger wire section earth braid fixing by eye lug Have the ground continuity checked...

Page 16: ...high quality materials and components that can be recycled and reused The 2012 19 EU European Directive applies to all devices marked with this logo crossed out waste bin Find out more about the colle...

Page 17: ...omplete system 3 1 1 Visual generic presentation Ind Description Ind Description A Pump J Dissipative fluid hose B FLUID AIR regulator K Gauge C GUN SPRAYING AIR regulator L Gauge D PUMP AIR regulator...

Page 18: ...istency and precision for an impeccable finish quality It is compatible with most products thanks to the PTFE or PU diaphragms The pneumatic dual diaphragms pump model 01D100 is recommended for Instal...

Page 19: ...ce data Use the pump in a place where there is a risk of ignition due to ignition sources in the vicinity of the pump Install the pump on unsuitable supports Failure to observe the maintenance interva...

Page 20: ...s and water based and solvented based materials by selecting the appropriate diaphragms Performance Simple and robust pump Compatible with water based and solvented based materials due to its treated...

Page 21: ...tion of the label marking Principles Paint pumps are designed to be installed in a paint booth This equipment complies with the following provisions ATEX Directive 2014 34 EU II 2 G group II category...

Page 22: ...uipment qualification T6 Temperature class Maximum surface temperature 85 C 185 F Gb Gb Equipment protection level Gas zone1 X X Special conditions that apply for a safe use Refer to instructions list...

Page 23: ...source control b by immersion in liquid k Explosive atmospheres Part 37 Non electrical equipment for explosive atmospheres Non electrical protection mode by constructional safety ch by ignition sourc...

Page 24: ...Identification of the equipment 582195110 Complete_Pump PRIMA 01D100 EN indA 24 4 3 Equipment plans 4 3 1 Bare pump model 01D100...

Page 25: ...mplete_Pump PRIMA 01D100 EN indA 25 4 3 2 Pump model 01D100 air equipment with 1 regulator Ind cm A 230 cm 90 5 B 161 cm 63 4 C 11 cm 4 3 D 10 cm 3 9 E 64 cm 25 2 F 85 cm 33 4 G F G 3 8 H 143 cm 56 3...

Page 26: ...A 01D100 EN indA 26 4 3 3 Pump model 01D100 air equipment with 2 regulators pump motor atomizing air Ind cm A 373 cm 146 8 B 188 cm 74 C 14 D 7 E F G 3 8 F 22 cm 8 6 G 64 cm 25 2 H 85 cm 33 4 I 7 J 10...

Page 27: ...EN indA 27 4 3 4 Pump model 01D100 air equipment with 2 regulators atomizing air material regulation control Ind cm A 355 cm 139 7 B 188 cm 74 C 14 D 7 E F G 3 8 F 7 G 22 cm 8 6 H 60 cm 23 6 I 85 cm...

Page 28: ...A 28 4 3 5 Pump model 01D100 air equipment with 3 regulators pump motor atomizing air material regulation control Ind cm A 373 cm 146 8 B 189 cm 74 4 C 14 D 7 E F G 3 8 F 7 G 60 cm 23 6 H 64 cm 25 2 I...

Page 29: ...582195110 Complete_Pump PRIMA 01D100 EN indA 29 4 3 6 Pump model 01D100 air equipment wall mounted support Ind cm Fixing A 6 5 Plate B 64 cm 25 2 C 9 D 64 cm 25 2 E 40 cm 15 7 Filter REGPro F 2 x M6...

Page 30: ...he equipment 582195110 Complete_Pump PRIMA 01D100 EN indA 30 Ind cm A 428 4 cm 168 5 B 451 6 cm 177 5 C 378 6 cm 148 8 D 486 2 cm 191 3 E 463 5 cm 182 3 F 307 1 cm 120 9 G 501 9 cm 197 2 H 433 cm 170...

Page 31: ...Identification of the equipment 582195110 Complete_Pump PRIMA 01D100 EN indA 31 4 3 7 Tripod pump model 01D100 Ind cm A 397 1 cm 156 3 B 702 2 cm 276 4 C 1079 8 cm 424 8...

Page 32: ...Identification of the equipment 582195110 Complete_Pump PRIMA 01D100 EN indA 32 4 3 8 Cart pump model 01D100 Ind cm A 447 2 cm 176 B 578 3 cm 227 5 C 1085 1 cm 427 2...

Page 33: ...r for the pump motor 2 regulators for the pump motor and the spraying air 3 regulators for the pump motor the spraying air and the REGPro filter regulator Several suction rods or a 6L cup for the mate...

Page 34: ...aximum conveying output at 6 bar 87 psi 9 5 l mn Minimum air inlet pressure 1 1 bar 15 9 psi Maximum air inlet pressure 6 bar 87 psi Minimum fluid outlet pressure 1 bar 14 5 psi Maximum fluid outlet p...

Page 35: ...s 01D100 Standard version Enamalled version Fluid diaphragms PTFE PU Air diaphragms Rubber canvas Flanges PP 30 carbon fiber filled Collectors and ball cage PP 30 fiberglass Seals fluid part FKM Seals...

Page 36: ...NOTA The operating principle below mentions the materials you will need to purchase air equipment suction rod regulator etc to operate the PRIMATM 01D100 pump correctly Please refer to the Accessories...

Page 37: ...regulator depending on the model An air chamber is alternatively supplied by an air distributor thus causing the motion of the diaphragms 7 Each of the two fluid chambers includes a suction valve 8 an...

Page 38: ...r supply hoses must be installed so as to exclude any danger Use a pressure relief valve in the compressed air supply if there is a risk of exceeding the operating parameters The pump must never be su...

Page 39: ...from further damage Use the packing slip to verify the completeness of the delivery 6 3 Recommendation materials Do not use the pump as a support for the pipework system When moving the pump make sur...

Page 40: ...ge conditions accelerate the ageing process We recommend a storage temperature between 10 C 50 F and 25 C 77 F The diaphragms must not be exposed to sources of heat or direct sunlight Exclude the effe...

Page 41: ...missible flow rate and longer dry operation can cause overheating of the pump Risk of dangerous heating of the fluid during the exhaust phase The special operating conditions of the pump must be kept...

Page 42: ...IMATM 01D100 pump Please refer to the Accessories section for more information Visual with PRIMATM 01D100 pump fitted with a 3 regulators air equipment Ind Description Ind Description A Pump Dissipati...

Page 43: ...material drum Open the spray gun without spraying aircap towards the material container and trigger the gun Open the air shut off valve E P 1 1 bar 15 9 psi Gradually turn clockwise the pump air regul...

Page 44: ...dure before any intervention during system shutdown assembly cleaning or changing the nozzle Lock the guns valve tap etc to OFF Shut off the air inlet via the pressure relief valve to remove residual...

Page 45: ...sary Check the presence of the plug seals Replace them if necessary Distributor piston missing or deformed Remove the distributor Check the piston condition Replace it if necessary The pump does not r...

Page 46: ...e or collectors Network pressure greater than or equal to the air inlet pressure Increase the pump air pressure to a maximum of 6 bar 87 psi Air exhaust line muffler clogged Take off the muffler cover...

Page 47: ...ve ball s missing or pushed into chamber or collector Check the ball s and or the valve seat for wear Replace if necessary Ball s and seat s of the valve damaged or attacked by a product Check the dir...

Page 48: ...closed Be sure the spray gun is fully opened and air is evacuated through this one Air is always coming out from the spray gun Check air intake at the fitting or at the suction rod Air intake at the...

Page 49: ...the compressor Check for grease in the air ducts Clean them if necessary Excessive suction height If liquid is sucked in from a height of more than 6 m 236 the pump will prime if the chambers are fil...

Page 50: ...seat worn or badly positioned Check the ball valve or and the seat Check the assembly Replace it them if necessary Presence of air or steam in the chamber s Drain the chambers using the drain plugs i...

Page 51: ...a tank to reduce inlet pressure Install a back pressure device Add an accumulation tank or pulsation damper Misuse chemical physical incompatibility Refer to the Chemical Resistance Guide for informa...

Page 52: ...on at the inlet and pressure at the outlet Check ports and if necessary change the tightness seals Viscosity of the fluid too high High viscosity fluids are not conveyable for limit value refer to cha...

Page 53: ...terial integrity WARNING Before any intervention it is imperative to follow the pressure relief procedure and the safety instructions Make sure that the pump is clean and in good condition to increase...

Page 54: ...gm failure The released product may accumulate inside the pump and be released into the environment during prolonged malfunction Therefore the necessary safety measures must be taken during operation...

Page 55: ...rials that could damage them The O rings are mounted with special pneumatic grease Make sure that none of them get damaged cutting one of them may cause the motor to malfunction Be familiar with disas...

Page 56: ...ove air cap from the spray gun and put it into solvent Remove suction rod from the material container and inmerse it in a solvent filled container Take all the appropriate precautions in the presence...

Page 57: ...ssembly of the distributor From steps 18 to 20 Reassembly of the distributor Step 21 Reassembly of the diaphragms and of the pilot spool Step 28 Disassembly of the collector seals Lower part Step 29 R...

Page 58: ...cable 29 Hold the grounding terminal with a 10 mm wrench and unscrew the lock nut A with the other key Manually remove the washer B the lug C with its grounding wire and the washer D 9 6 2 Disassembly...

Page 59: ...flat screwdriver then unscrew the 4 screws 2 by means of a 10 mm socket wrench Step 2 Separate the upper part of the pump that consists of the elbows 3 and couplings 4 and 5 assembly from the flanges...

Page 60: ...9 use a 24 mm flat wrench Remove the ball cage 9 2 the ball 9 3 and the seat 9 5 or remove the seat 9 5 the ball 9 3 and the ball cage 9 2 by means of a 7mm socket Check the seals 9 1 and 9 4 To repl...

Page 61: ...mplete_Pump PRIMA 01D100 EN indA 61 Step 4 Unscrew the 4 screws 11 by means of a 10 mm socket wrench Carry out the same procedure on the other side of the pump by unscrewing the 4 other screws 11 Step...

Page 62: ...ndA 62 Step 6 Unscrew the 4 screws 2 by means of a 10 mm socket wrench Carry out the same procedure on the other side of the pump by unscrewing the 4 other screws 2 Step 7 Unscrew the 4 screws 8 locat...

Page 63: ...A 01D100 EN indA 63 Step 8 Remove the 2 feet 7 from the flanges 13 as well as the lower part fo the pump that consists of the elbows 3 and coupling 4 assembly To replace the seals in the elbows 3 and...

Page 64: ...wrench Remove the ball cage 10 2 the ball 10 3 and the seat 10 5 or remove the seat 10 5 the ball 10 3 and the ball cage 10 2 by means of a 7mm socket Check the seals 10 1 and 10 4 To replace the suc...

Page 65: ...if necessary Take off the coupling axis 27 by pushing it and remove the fluid diaphragm 15a 15b the air diaphragm 16 and the washer 17 from the other side of the pump Using a pin driver placed in the...

Page 66: ...e and in good condition Change them if necessary Step 14 Take off the pilot spool 23 with the seals 24 by pushing them Check that the seals are in place and in good condition Change them if necessary...

Page 67: ...the motor body Step 16 Remove the plugs 30 using a flat screwdriver in the groove for leverage A click is heard to indicate that they are out of their housing The spring 36 goes out from the distribu...

Page 68: ...istributor body 37 Take off the seals 33 and 34 with a non metal tools to avoid damaging the seals Remove manually the muffler 38 Unscrew the fitting 39 by means of a 17 mm flat wrench Take off the se...

Page 69: ...too much grease to avoid clogging the holes Reinstall the seals 33 and 34 to the air valve spool 32 by greasing the entire seal contours evenly with grease Manually push the air valve spool 32 to ins...

Page 70: ...A click is heard to indicate that it is in place Place the spring 36 on the lower plug 30 with its seal 31 Then place the other end of the spring 36 in the groove of the air valve spool 32 Reinstall...

Page 71: ...there will be play between the parts This is due to incorrect assembly of the lower plug 30 with the spring 36 Repeat the steps for reassembling the seals air valve spool plugs spring to finalize the...

Page 72: ...with grease Caution Observe the mounting direction of the spacer washers A notch allows you to mount the washers in the right direction If they are mounted in the wrong direction there will be play wh...

Page 73: ...ng the entire seal contours evenly with grease the washers 17 the new air diaphragms 16 and the new fluid diaphragms 15a 15b Warning Comply with the installation direction of the diaphragms Match the...

Page 74: ...the diaphragms with a 10 mm torque wrench counter clamping on the other side with a 10 mm pipe wrench Screwing torque 7 5 N m 5 5 ft lbs Carry out the same procedure on the other side of the pump Step...

Page 75: ...nd reinstall the 2 flanges 13 by screwing crosswise the screws 2 by means of a 10 mm torque wrench Screwing torque 7 5 N m 5 5 ft lbs Step 28 Remove the elbows 3 and coupling 4 assembly from the 2 fee...

Page 76: ...stall the elbows 3 on the coupling 4 On reassembly depending on the customer s requirements and its siting constraints the coupling 4 can be turned thanks to the 4 notches provided for this purpose Re...

Page 77: ...s the suction valves and the exhaust valves The suction valves cannot be installed in place of exhaust valves different parts As a reminder the suction valves are mounted on the lower part of the pump...

Page 78: ...that the valves are installed in the correct direction If the valves are installed in the wrong direction or if you have installed the exhaust valves instead of the suction valves or the exhaust valve...

Page 79: ...asing the entire seal contours evenly with grease Reinstall the parts 10 2 10 3 and 10 5 Step 31 Apply glue to the threads of the 4 screws 8 and screw them under the feet 7 by means of a 10 mm torque...

Page 80: ...32 Reinstall the covers 12 Step 33 Apply glue to the threads of the 4 screws 11 and screw them by means of a 10 mm torque wrench Screwing torque 7 5 N m 5 5 ft lbs Carry out the same procedure on the...

Page 81: ...to the section Recommendations for suction and exhaust valves Change the seals 9 1 and 9 4 if necessary Reinstall them by greasing the entire seal contours evenly with grease Reinstall the parts 9 2 9...

Page 82: ...ng the entire seal contours evenly with grease Reinstall the elbows 3 on the coupling 4 On reassembly depending on the customer s requirements and its siting constraints the coupling 4 can be turned t...

Page 83: ...the upper part of the pump that consists of the elbow 3 and coupling 4 and 5 assembly on the flanges 13 Step 38 Apply glue to the threads of the screws 2 and reinstall them by means of a 10 mm torque...

Page 84: ...are parts designed to withstand the operating pressures of the pump Please refer to the relevant sections for more information 10 1 Exploded overview 10 2 Diaphragm assembly and pilot chamber 10 3 Upp...

Page 85: ...Spare parts 582195110 Complete_Pump PRIMA 01D100 EN indA 85 10 1 Exploded overview...

Page 86: ...Spare parts 582195110 Complete_Pump PRIMA 01D100 EN indA 86 10 2 Diaphragms assembly and pilot chamber...

Page 87: ...Spare parts 582195110 Complete_Pump PRIMA 01D100 EN indA 87 10 3 Upper part and exhaust valves...

Page 88: ...Spare parts 582195110 Complete_Pump PRIMA 01D100 EN indA 88 10 4 Lower part and suction valves...

Page 89: ...Spare parts 582195110 Complete_Pump PRIMA 01D100 EN indA 89 10 5 Distributor...

Page 90: ...3 12 1 7 144 936 013 Foot 2 3 8 933 231 548 Screw HM 6x50 CL 8 8 zinc pack of 8 8 0 9 144 936 060 Exhaust valve 2 1 9 1 909 420 313 included in packs FKM seal 70 SH int 20 tore 3 2 1 9 2 144 936 003...

Page 91: ...hragm 2 1 17 144 936 008 Washer air section 2 3 18 909 420 272 included in packs NBR black seal 80 SH int 110 72 tore 3 53 2 1 19 909 130 411 NBR black seal 90 SH 10 50 x 2 70 2 1 20 88 121 Steel scre...

Page 92: ...314 207 Spring 1 3 37 NS Distributor body 1 3 38 903 210 301 Silencer 1 4 1 3 39 905 120 951 Elbow fitting 90 8x10 1 3 40 906 333 106 Plug 5x10 1 8 1 3 Recommended maintenace parts N S Denotes parts...

Page 93: ...seals 70 SH int 8 tore 1 9 4 blue seals 70 SH int 15 6 tore 1 78 2 seals type U 2 black NBR seals 90 SH 10 50 x 2 70 1 6 9 1 10 1 109 420 511 Pack of 12 FKM seals 70 SH int 20 tore 3 1 9 4 10 4 109 4...

Page 94: ...air material regulation control 151 140 080 Air plate 1 regulator Ind Part number Description Qty 1 903 080 401 Discharge valve 6 5 bar 94 2 psi G 1 4 1 2 903 090 209 Brass pressure relief valve F 3...

Page 95: ...Part number Description 144 907 070 Wall mounting bracket for diaphragm pump 149 596 150 Suction rod 23 for drum 60L F 26x 125 149 596 160 Suction rod 25 for drum 200L F 26x 125 149 596 050 Suction ro...

Page 96: ...2 437 Fitting M 1 2 M 26 X 125 stainless steel 155 581 641 LP low pressure filter screen n 6 outlet 3 8 NPS Refer to Doc 582 216 110 155 581 741 REGPro regulator filter screen n 6 3 8 NPS Refer to Doc...

Page 97: ...Complete stainless steel circulating assembly for diaphragms pump 050 102 418 Fitting MM 18 x 125 15 x 21 stainless steel 151 730 130 Tripod Refer to Doc 582 220 110 151 730 140 Cart kit tripod wheels...

Page 98: ...01D100 EN indA 98 10 8 Consumable references Part number Description 560 420 005 Box of grease 450 gr 1lb 560 440 005 Box of grease Kluber petamo HY 133N 1 Kg 2 2 lbs 554 180 010 Loctite 222 50 ml 1 7...

Page 99: ...Appendices 582195110 Complete_Pump PRIMA 01D100 EN indA 99 11 Appendices 11 1 Appendix A Declarations...

Page 100: ...ions sp ciales d utilisation le signe X indique de se r f rer aux prescriptions figurant dans le manuel d instructions qui accompagent le produit Specific conditions of use X indicates to refer to the...

Page 101: ...ntaci n t cnica SAMES KREMLIN se compromete a transmitir en respuesta a una solicitud motivada de las autoridades nacionales la informaci n pertinente sobre la cuasi m quina en la forma m s adecuada E...

Page 102: ...ons sp ciales d utilisation le signe X indique de se r f rer aux prescriptions figurant dans le manuel d instructions qui accompagent le produit Specific conditions of use X indicates to refer to the...

Page 103: ...ata dichiarata conforme al Supply of Machinery Safety Regulations 2008 SAMES KREMLIN autorizzata a compilare la documentazione tecnica SAMES KREMLIN si impegna a trasmettere su richiesta motivata dell...

Page 104: ...Appendices 582195110 Complete_Pump PRIMA 01D100 EN indA 100 11 2 Appendix B Preventive Maintenance Plan...

Page 105: ...Air and product diaphhragms Remplacement Replacement 33 33 20 2000 1 fois an X 2 16 Collecteur Manifold Joints FKM 20 3 20 3 FKM Seals Remplacement Replacement 8 33 5 2000 1 fois an X 2 A remplacer si...

Page 106: ...ter Joints Seals Remplacement Replacement 3 33 2 2000 1 fois an X 2 29 Filtre Filter Tamis Screen Contr le usure fuite Wear Leakage check 3 33 2 40 X 1 30 Equipement Equipment Tuyaux et raccords Hoses...

Page 107: ...ce Included in the maintenance kit 15 Joint NBR noir 80 SH int 110 72 tore 3 53 O ring 909 420 272 2 X 16 Moteur Motor Pochette de joints moteur air Air motor seal kit 144 936 045 1 X 17 Pompe Pump Po...

Page 108: ...ml 554 180 010 1 X 26 Loctite 5772 50 ml Loctite 5772 50 ml 554 180 015 1 X 27 Joint NBR noir 70 SH int 18 5 tore 1 O ring 909 420 300 2 X 28 Joint NBR noir 80 SH int 8 9 tore 2 7 O ring 909 130 410...

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