background image

LIGHT HEAD 1

5 or 21w bulb

0V

TO PIN 1
BANK A

A

B

12V

TO PIN 12

SIREN HRT

PBI

SWT 1

EXTENSION

ADAPTOR

HANDSET LEAD

EXTENSION LEAD

TO PIN 10

SIREN ENABLE

SPECIAL 

FUNCTION

INPUTS

MANUAL

CONTROL

INPUTS

OUTPUT

MONITORS

CONNECT PIN 11 TO

GROUND VEHICLE

EARTH 0 VOLTS

CONNECT BOTH PINS

A & B TO 12 VDC

100W SIREN SPEAKER

RSG TYPE LSP-135

Note: 

Always use 

extension lead to 
ensure correct cable
orientation.

CONNECT PINS 5, 8 11 & 14

TO GROUND VEHICLE

EARTH 0 VOLTS

BANK A OUTPUTS

PIN ALLOCATION

BANK B OUTPUTS

PIN ALLOCATION

PROGRAMMING INTERFACE

BANK A

OUTPUTS

BANK B

OUTPUTS

1

1

1

1

16

18

20

LIGHT HEAD 2

5 or 21w bulb

0V

TO PIN 3
BANK B

Note: 

LED’s light up next to the output 

pin on banks A and B when activated

RSG Engineering Limited

Telephone :

01543 438800  

Fax :

01543 438801  

Email :

[email protected]  

Web :

www.rsg-ontop.com

1:

20

UNIVERSAL CONTROLLER (CVS-012) USER GUIDE

V2

K

3

: TYPICAL APPLICATION DRAWINGS

K

3 :

Typical Application Drawings - Siren Activation

Basic wiring configuration for

siren activation

(UNI-CON-001 only).

This diagram is to get new users started with the Universal Controller (CVS-012) and is based around using the device with the 
Universal Handset Plus (MCS-T17), the range of Universal Multi-Way Handsets also applies.

UNIVERSAL HANDSET

PLUS (MCS-T17)

Universal Multi-Way Handset

range also applies

ACTIVATES BANK A

PIN 1

ACTIVATES BANK B

PIN 3

Summary of Contents for CVS-012

Page 1: ... Outputs 7 3 5 Monitor Outputs 7 3 6 RS485 Serial Interface 8 3 7 CAN Bus Serial Interface 8 3 8 AND Logic 8 4 User Interface 12 4 1 Display Contrast Settings 8 4 2 Status Screens 9 5 Setup Menu 12 5 1 Menu Organisation 12 5 2 General Options 13 5 3 Factory Defaults 14 5 4 Output Channels Options 14 5 5 Save Settings 16 6 Wiring and Connections 17 6 1 Power Supply Connections 17 6 2 Bank A and Ban...

Page 2: ...1 10 J1 Universal Multi Way Handsets Overview 1 11 J2 Universal Multi Way Handsets Specification 1 12 J3 Universal Multi Way Handsets Specification 1 13 J4 Universal Multi Way Handsets Programming 1 14 J5 Universal Handset Plus Programming 1 15 K1 Interaction of Handset 1 16 K2 Typical Application Drawings HLF 1 17 K3 Typical Application Drawings Siren 1 20 K4 Typical Application Drawings Run Lock...

Page 3: ...ing Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 1 1 The following parts are for standard units pre loaded with Standard Factory Set up software The following parts are current compatible switching options for controlling hazard warning equipment via the Universal Controller CVS 012 Universal Handset HSPT01 12 Description Universal handset with bu...

Page 4: ...Factory Set Up software which will operate with most industry standard lightbars and vehicle lighting therefore the unit will require little or no adjustment on installation Further sections of this manual show typical application drawings for this configuration Custom Factory Set Up The unit is pre set at RSG to operate in line with customers specific installation and operational requirements Bef...

Page 5: ...own above and is no longer available to order That said there are a number that are still in circulation if you require further information please do not hesitate to contact our dedicated sales team Alternative PWM Handsets The Standard Factory Set up software with the Universal Controller CVS 012 allows compatibility with certain alternative PWM handsets As there are many types of handsets keypad...

Page 6: ... Email sales rsg ontop com Web www rsg ontop com 1 4 UNIVERSAL CONTROLLER CVS 012 USER GUIDE V2 D TYPICAL SYSTEM SPECIFICATIONS D Typical System Specifications PA microphone and manual switches Single CAN handset with PA microphone Single PWM handset with PA microphone via extension ...

Page 7: ...n adaptor Application Software RSG has worked together with various clients to create a software package to suit their standard Emergency ServicesVehicles specification RSG ensures that all Universal Controllers supplied have their unique software package pre installed If you have Ford vehicles that require a Universal Controller please consult with RSG to ensure compatibility and be advised of th...

Page 8: ...e units handsets keypads System intelligences The main control box can be used in it s standard format utilising the standard factory settings that are appropriate for most everyday hazard warning applications or can be customised either by RSG or the customer using the built in programming interface A full set of programming software is also available for special applications and technical users ...

Page 9: ...ation with alternative PWM handsets RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 1 7 UNIVERSAL CONTROLLER CVS 012 USER GUIDE V2 G PRODUCT SPECIFICATION IN BRIEF G Product Specification in Brief POWER INPUTS CHANNELS A B UNIVERSAL HANDSET DISCONTINUED UNIVERSAL MULTI WAY HANDSET PLUS MCS T17 UNI HAP XXX UNIVERSAL MULTI WAY MIDI HAND...

Page 10: ... 2 Output 5 CAN Data Monitor 1 6 Channel 6 7 Channel 3 8 CAN Data Monitor 2 9 Channel 7 Output 10 Channel 4 Output 11 Ground Common Ground 12 Channel 8 Output 13 CAN Data Monitor 3 14 CAN Data Monitor 4 15 N C USING THE SET UP MENU The LCD Display normally displays the status of the device So to enter the set up menu press and hold the Enter key until the display shows Set up Menu The menu will re...

Page 11: ...ignals that mimic the operation of the unit PIN NAME FUNCTION 1 Channel 1 Monitor Output 2 Channel 2 Monitor Output 3 Channel 3 Monitor Output 4 Channel 4 Monitor Output 5 Channel 5 Monitor Output 6 Channel 6 Monitor Output 7 Channel 7 Monitor Output 8 Channel 8 Monitor Output 9 Channel 9 Monitor Output 10 Channel A Monitor Output 11 Channel B Monitor Output 12 Channel C Monitor Output 13 Channel ...

Page 12: ... handsets keypads Bespoke programming required Best suited to customers who have a historic preference for a particular type of device However some bespoke programming and an alternative adaptor will be required Alternative handsets keypads must be procured and supplied by the customer or their agent RJ11 Extension Lead to Universal Controller CVS 012 Note Extension lead must always be used as it ...

Page 13: ...VS 012 control system Main Features One of the most slimline range of switch units available in the market today Meets automotive protrusion regulations Fully programmable at source and or by customer Each switch can have a multi function HOT key action depending on required function Mini and Midi handsets have a built in microphone where button 2 is dedicated to act as optional PTT Push To Talk w...

Page 14: ...on should be part of the combo group Optional Run Lock Button 5 7 is the only button that can be allocated for Run Lock use If you require Run Lock please write Run Lock in the legend field and place a tick in the Run Lock column Optional Button Beep Buttons can be programmed to have an audible beep when pressed as well as a reminder beep that sounds every 5 seconds when the button is activated Pl...

Page 15: ...Lock column adjacent to the chosen button Optional Button Beep Buttons can be programmed to have an audible beep when pressed as well as a reminder beep that sounds every 5 seconds when the button is activated Please ensure that you tick the appropriate box below I DO require PTT Push to Talk I DO NOT require PTT Push to Talk I DO require an audible beep when buttons are pressed I DO require a rem...

Page 16: ...ary When you are finished press and hold the large flashing button to move to page OPTIONS 1 Button Beep Press button to 1 Button Beep to activate button beep Green Activated Result all buttons will beep when pressed Warning Beep Press button to 2 Warn Beep to activate warning beep Green Activated Result the handset will beep every 5 seconds if any button is pressed Dim Bright Press button to 3 Di...

Page 17: ... When you are finished press and hold the flashing button to move to page OPTIONS Button Beep Press button to 1 Button Beep to activate button beep Green Activated Result all buttons will beep when pressed Warning Beep Press button to 2 Warn Beep to activate warning beep Green Activated Result the handset will beep every 5 seconds if any button is pressed Dim Bright Brightest Press button to 7 Dim...

Page 18: ...K OUTPUTS CHANNEL REF Left Alley A1 1 H L Flash A3 B1 5 9 Right Alley A7 3 360 A10 4 Front Blues B3 D Rear Blues A6 6 Grille Lights A9 7 Rear Reds A12 8 Sign B6 E Run Lock B10 C Front Spots B4 A Siren UNI CON 001 ONLY B7 B 999 Any combination of buttons At Scene Any combination of buttons Walk Test Activates each output in turn Reset Resets all active buttons REFER TO PROGRAMMING MANUAL TO ACTIVAT...

Page 19: ...ght up next to the output pin on banks A and B when activated CONNECT PINS 5 8 11 14 TO GROUND VEHICLE EARTH 0 VOLTS RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 1 17 UNIVERSAL CONTROLLER CVS 012 USER GUIDE V2 K2 TYPICAL APPLICATION DRAWINGS K2 Typical Application Drawings Headlamp Flash Universal Multi Way Handset range also appli...

Page 20: ...and Pin 1 on Bank B are active which can be confirmed by noticing the LED adjacent to them are illuminated Pressing the H L Flash switch again deactivates its operation As there are various Head Light Flash patterns available please refer to the relevant Installation Guide section for full details of this Handset Back Lighting Activation By operating the switch SWT3 connected to the Manual Control...

Page 21: ... the auxiliary battery voltage is lower than the primary battery voltage and usually results in a blown fuse in the vehicle headlight circuit 2 Channel 5 and 9 Headlamp Diagram CORRECT configuration WITH auxiliary battery RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 1 19 UNIVERSAL CONTROLLER CVS 012 USER GUIDE V2 K2 TYPICAL APPLICA...

Page 22: ...1 16 18 20 LIGHT HEAD 2 5 or 21w bulb 0V TO PIN 3 BANK B Note LED s light up next to the output pin on banks A and B when activated RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 1 20 UNIVERSAL CONTROLLER CVS 012 USER GUIDE V2 K3 TYPICAL APPLICATION DRAWINGS K3 Typical Application Drawings Siren Activation Basic wiring configuration ...

Page 23: ...rating the Front Blues switch note this has a latching function on the handset Light Head 2 will then illuminate This indicates that Pin 3 on Bank B is active which can be confirmed by noticing the LED adjacent to it is illuminated Pressing the Front Blues switch again deactivates its operation By operating the switch SWT2 connected to the Manual Control Inputs will also illuminate Light Head 1 Th...

Page 24: ...0 BANK B 0V 0V SWT 5 SWT 5 Note LED s light up next to the output pin on banks A and B when activated ACTIVATES BANK B PIN 10 CONNECT PINS 5 8 11 14 TO GROUND VEHICLE EARTH 0 VOLTS RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 1 22 UNIVERSAL CONTROLLER CVS 012 USER GUIDE V2 K4 TYPICAL APPLICATION DRAWINGS K4 Typical Application Draw...

Page 25: ...s A and B on the main power feed connector is suitably fused For testing purposes 5 amps will be sufficient Warning Be sure to muffle the 100watt siren speaker output before sounding to protect hearing Run Lock Activation By operating the Run Lock switch note this has a momentary function on the handset Light Head 6 will then illuminate This indi cates that Pin 10 on Bank B is active which can be ...

Page 26: ...technical skills some training is advisable in order to obtain the full benefits of this tool As such RSG can offer training for this facility at its premises that is normally Free of Charge for main motor dealers and installers Training is also available on site at customers premises however a nominal charge is normally made to cover expenses Although RSG can supply the software CD to suitably qu...

Page 27: ... 1 Display Contrast Settings 8 4 2 Status Screens 9 5 Setup Menu 12 5 1 Menu Organisation 12 5 2 General Options 13 5 3 Factory Defaults 14 5 4 Output Channels Options 14 5 5 Save Settings 16 6 Wiring and Connections 17 6 1 Power Supply Connections 17 6 2 Bank A and Bank B Output Connector 18 6 3 Manual Control Inputs 19 6 4 Output Monitors 20 6 5 Special Function Inputs 21 6 6 Handheld Control Da...

Page 28: ...CVS012 INSTALLATION GUIDE ...

Page 29: ... Interface 8 4 1 Display Contrast Settings 8 4 2 StatusScreens 9 5 Setup Menu 12 5 1 MenuOrganization 12 5 2 General Options 13 5 3 Factory Defaults 14 5 4 Output ChannelOptions 14 5 5 SaveSettings 16 6 Wiring andConnections 17 6 1 Power SupplyConnections 17 6 2 Bank A and Bank B Output Connectors 18 6 3 Manual ControlInputs 20 6 4 Output Monitors 21 6 5 Special Function Inputs 22 6 6 Handheld Con...

Page 30: ...should be rated to handle 15Amps or more The Split Sense line is used to provide power to the split charge data output This input should be protected with a fuse rated at 1 Amp 1 3 Digital Inputs 16 x Manual 12 x Special functions 1 x PTTswitch 1 4 Analog Inputs Mic PTT audio with adjustable volume control Radio audio with adjustable volume control Primary battery splitter charger sense 1 5 Analog...

Page 31: ...itter charge primary sense input is used the input MUST be protected by a 1 Amp fuse preferably at or near to the primary battery terminal 2 3 DO NOT obstruct fan vents along the top side or under surfaces of the CVS012 Do not install any equipment on top or underneath the CVS012 The above installation requirement must be followed for safe operating and extended product lifetime ...

Page 32: ...entitled Setup Menu for further information 3 1 3 Horn Ring Transfer The HRT system has two control inputs HRT Positive The HRT p signal is found on Pin 12 of the Special Function Inputs connector This input is active high This signal is typically connected to positive 13 8V switching Horncircuits HRT Negative The HRT n signal is found on Pin 14 of the Special Function Inputs connector This input ...

Page 33: ...icrophone should be connected directly to Pin 1 of the Handheld Control Data Connector The microphone should be grounded using shielded cable and attached to the ground pin on the Handheld Control Data Connector To enable the PTT broadcast the PTT Switch Pin 6 on the Handheld Control Data Connector should be connected to ground 3 2 Runlock System The Runlock system is designed to maintain the igni...

Page 34: ...would like to use and edit the MODE setting to show Runlock NOTE Any channel can be used for Runlock outputs and channel C can be used as any other type of output however using channel C and its associated diodes for Runlock outputs is the recommended configuration 3 3 Splitter Charger System The Splitter Charger system is designed to control a high current relay linking the secondary power batter...

Page 35: ...c system is designed to inhibit specific outputs when a control signal is present Output channels 4 G and manual input 16 have been selected for use with the AND Logic system Functional Description If enabled when a high signal is present at manual input 16 outputs 4 and G will be inhibited turned off It is possible to reverse this feature and inhibit the outputs when the high signal is removed by...

Page 36: ...rently the MHE RS485 and the S Link protocols are supported A star next tothe text indicates the CVS012 has detected RS485 and is communicating with the remotehandheld C Siren Mode This will show the state of the internal siren module D DIM This will show if the illumination input is active E Siren Current F Bank A Output Indicators Output is off Output is on D Voltage dropout has been exceeded X ...

Page 37: ... and Low Turn Off Voltage Settings C Charge Status Indicates Split Data output is Onor Off A RS485 Remote Handheld Inputs B Generic Remote Handheld S LinkInputs C Manual Inputs D Special Function Inputs A Heatsink Temperature Shows Value in DegreesC and either FAULT or OK B Fan Status On or Off A CAN Bus Configuration Setting B CAN Status C Vehicle Speed if Available ...

Page 38: ...r A Channel being viewed 1 9 A G B Output Status On or Off C Operating Mode D Dropout Voltage Value in brackets is theactual voltage for the channelselected E Over Current Value in brackets is theactual current for the channelselected F Delay Timer If the current channel is currently configured as an ignition of channel delay this indicator shows the amount of time remainingin the delay cycle G In...

Page 39: ...o Tone 0 32 UK Yelp 0 32 UK Wail 0 32 Pulsar 0 32 Standard Two Tone 0 32 o Manual as Handheld On Off o Siren Auto Scroll On Off o Siren Auto Airhorn On Off o Siren Enable Start On Off o Delay Settings Ignition Delay A 0 240 minutes Ignition Delay B 0 240 minutes Channel Delay A 0 240 minutes Channel Delay B 0 240 minutes o AND Logic On Off o AND Inversion On Off o Siren Current Limit 5 19 5 Amps F...

Page 40: ...sable this function or set the number of minutes required See 1 2 Runlock System 5 2 8 Splitter Charger Off This setting defines the Turn Off voltage levels for the Splitter Charger system See 1 3 Splitter Charger System 5 2 9 Splitter ChargerOn This setting defines the Turn On voltage levels for the Splitter Charger system See 1 3 Splitter Charger System 5 2 10 Siren Tones Standard Yelp Standard ...

Page 41: ... 5 2 18 Siren CurrentLimit Set this to adjust the siren circuit current protection level This setting defaults to 15 Amps 5 3 Factory Defaults These menu options allow the operating parameters to be overwritten to preset factory defaults Several standard configurations are available Note Once the factory defaults have been applied the old settings are lost and cannot be recovered See Appendix 1 fo...

Page 42: ...PentaPulse B 18 Medium PentaPulse with Pause A 19 Medium PentaPulse with Pause B 20 Fast PentaPulse A 21 Fast PentaPulse B 22 Fast PentaPulse with Pause A 23 Fast PentaPulse with Pause B 24 Cyclic Pattern A Note 1 25 Cyclic Pattern B Note 1 26 Ignition 27 Ignition Delay Setting A Note 2 28 Ignition Delay Setting B Note 2 29 Siren Enabled 30 Siren Data 31 Split Charge Data 32 System Bypass 33 Syste...

Page 43: ...cond and then re activated If the current condition still exists after a further 400 milliseconds then that channel is disabled The only way to re enable the system is to reset the CVS012 5 4 4 Input Selection Each channel can respond to any of the sixteen handheld inputs In the menu the inputs are represented as 4 lines of 4 stars or dashes A star indicates that the channel will respond to an inp...

Page 44: ...6 Wiring and Connections 6 1 Power Supply Connections Bank A 13 8VDC 40 Amps MAX Bank A supplies power to the Siren and outputs 1 8 Bank B 13 8VDC 40 Amps MAX Bank B supplies power to outputs 9 G ...

Page 45: ...6 2 Bank A and Bank B Output Connectors Common Ground ...

Page 46: ... 9 N C 10 Ground BANK B Name Pin 11 Manual 9 Input Channel 9 1 12 Manual 10 Input Channel A 4 13 Manual 11 Input Channel B 7 14 Manual 12 Input Channel C 10 15 Manual 13 Input Channel D 3 16 Manual 14 Input Channel E 6 17 Manual 15 Input Channel F 9 18 Manual 16 Input Channel G 12 All Inputs are Active High 12V When Use Manual Inputs as Handheld option is selected these inputs act the same as hand...

Page 47: ...ut 7 Channel 7 Monitor Output 8 Channel 8 Monitor Output 9 Channel 9 Monitor Output 10 Channel A Monitor Output 11 Channel B Monitor Output 12 Channel C Monitor Output 13 Channel D Monitor Output 14 Channel E Monitor Output 15 Channel F Monitor Output 16 Channel G Monitor Output 17 Splitter Control Monitor Output 250mA Max 18 Siren Monitor Output 250mA Max 19 Runlock Monitor Output 250mA Max 20 Gr...

Page 48: ...Enable Input Radio Control Active Low 10 Siren Enable Input Active High 11 System Disable Input Active High See Note 12 Horn Ring Transfer HRTp Input Positive Switched HRT Input 13 Air Horn Input Active Low Ground 14 Horn Ring Transfer HRTn Input Negative Switched HRT Input 15 Split Sense Input Primary Battery Voltage Input 16 Ground Common Ground Note System Disable has been implemented in the CV...

Page 49: ...ion 1 Left Microphone Input 2 Ground Common 3 A RS485 Data 4 B RS485 Data 5 12VDC 12V Supply Output 250mA Max 6 Right PTT Sw PTT Active Low 6 7 CAN Bus Connector Pin Name Function 1 12V Output 500mA MAX 2 Ground 3 CAN Data Low Data 4 CAN Data High Data ...

Page 50: ...6 8 Siren Speaker Connector Pin Name 1 Left 11 Ohm Speaker 2 11 Ohm Speaker 3 8 Ohm Speaker 4 Right 8 Ohm Speaker ...

Page 51: ...A Steady On 12 5 Volts 10 Amps X B Steady On 12 5 Volts 10 Amps X C Steady On 12 5 Volts 10 Amps X D Steady On 12 5 Volts 10 Amps X E Steady On 12 5 Volts 10 Amps X F Steady On 12 5 Volts 10 Amps X G Steady On 12 5 Volts 10 Amps X Siren N A 12 5 Volts N A X Air Horn N A 12 5 Volts N A X Runlock N A N A N A Use Manual input as Handheld Off On Sidelight Cutout Off On Use Single Tap to Start Siren Of...

Page 52: ...olts 10 Amps X B Steady On 12 0 Volts 10 Amps X C Steady On 12 0 Volts 10 Amps D Steady On 12 0 Volts 10 Amps X E Steady On 12 0 Volts 10 Amps F Steady On 12 0 Volts 10 Amps X G Steady On 12 0 Volts 10 Amps Siren N A 12 0 Volts N A X Air Horn N A 12 0 Volts N A X Runlock N A N A N A Use Manual input as Handheld Off On Sidelight Cutout Off On Use Single Tap to Start Siren Off On Handheld Selection ...

Page 53: ...ntaPulse Slow B 12 0 Volts 12 5 Amps X B PentaPulse Slow A 12 0 Volts 12 5 Amps X C PentaPulse Slow B 12 0 Volts 12 5 Amps X D Steady On 12 0 Volts 12 5 Amps E Steady On 12 0 Volts 12 5 Amps F Steady On 12 0 Volts 12 5 Amps G Steady On 12 0 Volts 12 5 Amps Siren N A 12 0 Volts N A X Air Horn N A 12 0 Volts N A Runlock N A N A N A Use Manual input as Handheld Off On Sidelight Cutout Off On Use Sing...

Page 54: ...a simple flash pattern running at 90 Beats per Minute 1 5 Hz The on and off times are symmetrical 50 Duty Cycle and are 333 milliseconds long When Output A is on Output B is off and visa versa 8 3 120 BPM Alternating A B This is a simple flash pattern running at 120 Beats per Minute 2 Hz The on and off times are symmetrical 50 Duty Cycle and are 250 milliseconds long When Output A is on Output B i...

Page 55: ...8 7 Fast PentaPulse A B 8 8 Slow PentaPulse with Pause A B 8 9 Medium PentaPulse with Pause A B 8 10 Fast PentaPulse with Pause A B ...

Page 56: ...9 Appendix C Application Diagrams 9 1 Split Charging Diagram ...

Page 57: ... Amps A _ Volts _ Amps B _ Volts _ Amps C _ Volts _ Amps D _ Volts _ Amps E _ Volts _ Amps F _ Volts _ Amps G _ Volts _ Amps Siren N A _ Volts N A Air Horn N A _ Volts N A Runlock N A N A N A Use Manual input as Handheld Off On Sidelight Cutout Off On Use Single Tap to Start Siren Off On Handheld Selection None MHE RS485 Generic Handheld Backlight Off On Auto Buzzer Off On Editing Locked Off On Si...

Page 58: ...Added new menu layout Added screen shots for status pages Revised contents page Added AND Logic description Added Specification section Added Installation Requirements section 13 Jul 2009 13 July 2009 14 Jul 2009 16 Jul 2009 16 Jul 2009 16 Jul 2009 16 Jul 2009 2 27 Added siren current limit adjustment to system menu 03 August 2009 Added splitter charger application diagram to the appendix 03 Augus...

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