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Roxell Optimax, Use And Assembly Manual

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OPTIMAX - INSTALLATION INSTRUCTIONS

ROXELL - 004 - 4114

III- 26

ELECTRICITY .... WATCH OUT !

LEAVE CONNECTIONS TO THE SYSTEM TO A QUALIFIED ELECTRICIAN !

- Wire the system with the utmost care and attention.

- Always provide a solid earthing.

- Check all connections before you switch on.

- Always follow the wiring diagrams included in the control panels.

- Compare setting of the motor protection with the data on the motor label.

- Motor protections are set at minimum by the manufacturer.

- If you do not use a Roxell control panel, make sure to provide the necessary motor protections.

- Compare motor label plate and motor connection with local voltage :

3x240V
3x200V

N
N

3x220V

(IEC38- N)

(IEC38- 3x230V)

DANGER

MAXIMUM CABLE LENGTHS TO THE MOTORS: SEE PAGE III-35

Summary of Contents for Optimax

Page 1: ...004 00400614 00400614 Original use and assembly guide Use and Assembly Guide Instructions for the user Components Installation instructions EN ENGLISH ...

Page 2: ...INCH II 6 TELESCOPICAL WINCH DRIVE ASSEMBLY II 6 SINGLE EYE PULLEY II 7 HEAVY DUTY PULLEY II 7 FEEDER LINE COMPONENTS II 8 OPTION AUGER INJECTOR KIT II 8 MOTOR II 9 WINCH W SWITCH CP MOTOR OPERATED II 9 STANDARD CONTROL SWITCH FOR WINCH II 9 WINCH W SWITCH MOTOR OPERATED II 10 OPTION CONTROL PANEL FOR CENTRAL WINCH II 10 OPTION CONTROL SWITCH FOR WINCH II 10 FEED INTAKE BOOT II 11 POULTRY INTAKE B...

Page 3: ...5 DRAWINGS OF SUSPENSION SYSTEM WITH CENTRAL WINCH III 16 FEEDER LINE SUSPENSION III 17 POWER UNIT SUSPENSION III 17 TO INSTALL THE TELESCOPICAL TUBE III 18 TO INSTALL THE AUGER III 19 21 TO INSTALL THE THUMPER OPTION III 21 OPTIONAL SYSTEM WITH WINCHABLE TELESCOPICAL TUBES III 22 TO ASSEMBLE THE PAN WHEN USING A WINCHING SYSTEM III 23 TO INSTALL THE POULTRY PERCH GUARD III 24 25 ELECTRICITY WATCH...

Page 4: ...ginal content Roxell disclaims responsibility for any and all damages injuries warranty claims and or anyother claimsassociatedwithsuchchanges inasmuch assuchchangesresult incontent thatis differentfrom theauthoritat ive Roxell published English version of the manual For current product installation and operation information please con tact the customer service and or technical service departments...

Page 5: ...ing agents and disinfectants in violation with the instructions received from the suppliers or use of the Products in an ATEX surrounding The Extended Warranty shall not apply in the event of a defect caused either by materials or accessories supplied by or services rendered by Customer or by an intervention by a person or entity which is not authorised or qualified for carrying out such intervent...

Page 6: ... measures are not respected CAUTION CAUTION indicates possible dangerous situations that can result in minor physical injury or material damage if the safety measures are not respected This symbol refers to supporting information not allowed allowed 7 STORAGE Put all parts to be assembled in a room or at a location where the not yet assembled components are protected against weather influences 8 T...

Page 7: ...e processed by the local collection agencies 2 In other countries outside the European Union If you want to dispose of this product contact the local authorities for information concerning the correct disposal procedure 10 THE LEVEL OF NOISE EMISSION The noise level of the installation in operation does not exceed 70dB A 11 LOCK OUT TAG OUT LOCK METHOD GENERAL Everyone needs his own lock and tag l...

Page 8: ......

Page 9: ...I 1 PART I INSTRUCTIONS FOR THE USER ...

Page 10: ...OPTIMAX INSTRUCTIONS FOR THE USER ROXELL 004 2111 I 2 ...

Page 11: ...ghtest hitch never stay underneath when lowering or winching up the lines circuit 6 If the auger stalls immediately switch off the system Carefully read the trouble shooting guide and strictly follow instructions Contact a technically trained person An auger under tension can cause very serious injuries when released 7 Regularly check the elbow trough and or tube connections Tighten if necessary 8...

Page 12: ... installed as low as possible in the hopper This level switch controls the feed supply from the bin If for certain reasons the last line is not enough used by the birds you must install a level switch in the other hoppers Take care to have a 100 drop out at each hopper switch You can help to ensure that enough birds eat from the last li ne by taking care over ventilation house structure insulation...

Page 13: ... contact ROXELL N V USE OF OPTIMAX Capacity males females from 5 7 weeks up till about 15kgs 70 birds pan If end weight deviates adapt density 1 SEPARATE REARING HOUSES With Multimax you can feed turkey cocks and hensfrom 1 to 5 7 weeks Automatic feeding from the first day After that the birds move to another house where OPTI MAX is installed Male birds are faster growers and are therefore grown o...

Page 14: ...nsion for another they serve as antiperch wires under charge So you must tighten them in such away thatthey don ttouch the tubes unless birds perch on the line Earth the feeding system by means of the wiring of the pow er unit or by means of a separate earth connection so thatthe antiperch system will properly function Theelectro charger mustfunction on aseparate circuit You must have thepossibili...

Page 15: ... cleaner DON T FORGET TO COVER UP THE CONTROL PAN WITH PLASTIC Motors and switches are protected IP55 This means that they withstand a syringe NOT a high pressure cleaner After cleaning remove water from the pans and if possible raise the house temperature so that pans dry quickly ATTENTION SELECT YOUR DISINFECTANTS Disinfectants below are extremely corrosive and could in no time damage your syste...

Page 16: ...ch Grease after cleaning X Check connection of cable X Check connection of pulleys X Check suspension of tubes and motors X Keep suspension cord cable in tension X 5 Poultry perch cable above the tubes elbows Check cable X 6 Pans Check possible damages of pans X 7 Sensors switches Check operation of safety switch or sensor X Check electrical wiring X 8 Control pan Remove the pan and clean the insi...

Page 17: ...h current supply to the motors Check current supply at motor location Start the motor Measure start current on motors Wiring must be thick enough to guarantee good operation of the system Object blocks the auger Motor runs then stalls Feed sticks to the tubes Check if there are no objects in the boot the control unit and the drop holes of the feeder pans Remove any objects 4 Auger stalls Anchor be...

Page 18: ... rectangular one Install two outlet drops above hopper 1 see fig 3 if necessary so that more feed drops into hopper 1 Install the level switch low in hopper 2 see fig 2 Install and adjust drop tubes to all hoppers high enough B The problem occurs regularly Install a level switch high in each hopper Install the level switch low in the last hopper Install and adjust the drop tube high so that the fe...

Page 19: ...icks Lower 2 clicks Minimum position Without winching sys tem 9 10 3 4 1 2 Minimum position 4114 00403329 2 house system Separate rearing farms OPERATOR S GUIDE For floor feeding for turkeys up to 25 kg Weeks 0 1 2 3 Winch up EASY START AVOID FEED WASTAGE ADJUST FEEDER HEIGHT Lower Winch up 1 house STARTER PAN Max 25 kg OPTIMAX PAN 8 9 6 7 Age of birds ...

Page 20: ...ast day run the tubes empty and let the birds empty the pans as much as possible Remove possible feed residues by turning the pans a couple of times 180 degrees around the tubes or by removing the pans from the grills Protect electrical components against water Clean the whole system by means of a high pressure cleaner max 100 Bar When using aggressive detergents or disinfectants consult your supp...

Page 21: ... of the national authorities to provide the relevant information concerning this partly completed machinery The method of transmission will be digital The manner in which the information is provided does not prejudice the manufacturer s intellectual property rights concerning the partly completed machinery EN Plaats Datum Place Date Maldegem 01 01 2016 Dhr Gino Van Landuyt Managing Director This p...

Page 22: ...N 61439 1 2011 EN 61439 2 2011 De EG verklaring van overeenstemming inbouwverklaring betreft uitsluitend de machine of niet voltooide machine in de toestand waarin zij op de markt is gebracht met uitsluiting van de later door bijvoorbeeld de verdeler en of installateur en of eindgebruiker toegevoegde componenten en of verrichte bewerkingen NL Relating to this declaration is conform The following d...

Page 23: ... 2014 amend ing Regulation EC No 640 2009 implementing Directive 2005 32 EC the European standard IEC 60034 of the European Parliament and of the Council with regard to eco design require ments for electric motors 2 COMMUNICATION For all communication concerning parts spare parts refer to the appropriate part number not part name ...

Page 24: ...ROXELL 004 2414 OPTIMAX COMPONENTS II 2 GENERAL LAY OUT ...

Page 25: ...OULTRY 00106500 II 11 16 POULTRY INTAKE BOOT WITH SENSOR OPTION 00106526 II 12 18 ANCHOR BRACKET 00402362 II 8 19 CABLE 1 16 1 5MM 250M 00106839 CABLE 1 16 1 5MM 500M 00106831 20 TOP CAP INSERT 00400721 II 4 21 TOP CAP 00400713 22 PAN SHIELD 00400895 23 TELESCOPICAL TUBE 00400747 24 PAN OPTIMAX 00400887 25 FEED LEVEL RING 00400754 26 PA COATED CABLE 00400853 II 16 27 TUBE CLAMP ASS Y DIA 45 001029...

Page 26: ...SERT 00400721 TOP CAPINSERT FOR TUBE Ø50 8MM 00402743 3 PAN SHIELD 00400895 PAN SHIELD Ø50 8MM 00402768 4 TELESCOPICAL TUBE 00400747 5 FEED LEVEL RING 00400754 6 OPTIMAX PAN 00400887 7 INSERT HALF FOR TUBE Ø50 8MM 03500691 8 ADAPTOR OPTIMAX 00402537 9 FEEDER PAN MAX C 00101477 10 SHUT OFF SHELL 00105262 OPTION OPTION PAN REMOVER 09701624 ...

Page 27: ...00M 00106895 4 HANGER Ø45MM 00100354 17 SUSPENSION CORD 00100610 4 HANGER Ø50 8MM 00400218 18 CADDY CLIPS TYPE 4H58 20104220 5 ADJUSTMENT LEVELER 00600213 19 CHAIN DIA 3 5 MM 00100750 6 CABLE ø 5MM 3 16 7x7 00100388 SCREW HOOK 160 MM 05000237 7 CABLE CLAMP NO 5 00100545 20 PLUG DIA 10 MM NYLON 20102034 8 NEEDLE TO FIX SUSPENSION CORD 00100792 21 WALL BRACKET FOR HOPPER 10107878 9 SCREW HOOK M6 X 6...

Page 28: ...ROXELL 004 4215 OPTIMAX COMPONENTS II 6 HAND OPERATED CENTRAL WINCH 00102368 MOUNTING PLATE F HAND OPERATED CENTRAL WINCH 02001188 TELESCOPICAL WINCH DRIVE ASSEMBLY 00102962 ...

Page 29: ...VIS PIN 10101723 1 6 SPLIT PIN 3x25 DIN 94 20100533 1 7 PULLEY WHEEL 10101707 1 HEAVY DUTY PULLEY 00100412 Key Name Part Nr Qt 1 NUT M12 DIN 934 20100582 2 2 FOOT 10101657 1 3 SCREW SPINDLE M12 x 350 10107530 1 4 EYENUT M12 20104279 1 5 PULLEY SIDEPLATE SE 10111391 2 6 PULLEY WHEEL 10101707 1 7 CLEVIS PIN 10101723 1 8 SPLIT PIN 3x25 DIN 94 20100533 1 9 BOLT M10X35 DIN 933 20102190 1 10 SPACER 1010...

Page 30: ... 1 5 MM 250M 00106839 TUBE 2 90 M WITHOUT HOLES 00500074 CABLE 1 16 1 5 MM 500M 00106831 TUBE 3 05M W 2 RECTANGULAR HOLES 00402388 7 TUBE CLAMPASSEMBLY DIA 45 MM 00102921 TUBE 3 05M ATF W 2 HOLES ø50 8 00400044 7 TUBE CLAMPø54MM 00400085 CABLE F PERCH GUARD 50M 00106847 8 POULTRY PERCH GUARD 00105692 CABLE F PERCH GUARD 100M 00106855 9 AUGER PF ATF 00100974 13 HEX NUT W FLANGE M6 DIN 6923 20104105...

Page 31: ...107246 WINCH W SWITCH CP 3x230V 60Hz 00107254 WINCH W SWITCH CP 3x380V 60Hz 00107262 WINCH W SWITCH CP 3x400V 60Hz 00107270 WINCH W SWITCH CP 1x220V 60Hz 00107278 WINCH W SWITCH CP 3x254V 60Hz 00107286 WINCH W SWITCH CP 3x440V 60Hz 00107294 WINCH W SWITCH CP 3x200V 60Hz 00107302 WINCH W SWITCH CP 3x346V 60Hz WINCH W SWITCH CP MOTOR OPERATED 1 3 2 3 4 Key Name Part Nr 1 LIMIT SWITCH WINCH 10111845 ...

Page 32: ...H USED IN COMBINATION WITH SINGLE PHASE MOTORS ALWAYS PROVIDE A SOLID EARTHING SKEY 0 I RED 230VAC H SW1 ST1 00101030 CONTROL PANEL FOR 1 WINCH MOTOR 00101048 CONTROL PANEL FOR 2 WINCH MOTORS 00101055 CONTROL PANEL FOR 3 WINCH MOTORS 00101063 CONTROL PANEL FOR 4 WINCH MOTORS 00101071 CONTROL PANEL FOR 5 WINCH MOTORS 00101089 CONTROL PANEL FOR 6 WINCH MOTORS OPTION CONTROL SWITCH FOR WINCH 00102327...

Page 33: ...UT M5 DIN 934 20100152 2 5 BOLT M5X10 DIN 933 20100111 2 6 ANCHOR BEARING ASS Y 10111441 1 7 DECAL HANDS WARNING 13106596 1 1 2 3 4 6 5 7 TUBE 50 8 mm ATF FEED INTAKE BOOT 00400390 Key Name Part Nr Qt 1 TUBE CLAMP ASSEMBLY 00400085 1 2 BOOT BODY WELDMENT 10400125 1 3 ANCHOR BEARING ASS Y 10202802 1 4 OUTLET TUBE 10100261 1 5 RUBBER STOP 45 TYPE GL 10102374 1 6 TUBE CLAMP ASSEMBLY Ø45 MM 00102921 1...

Page 34: ...ANDS WARNING 13106596 1 6 SENSOR DISTANCE PIECE 10111714 1 7 SENSOR VC12RT230106821 S3 D5 03103678 1 8 WASHER 4 3x9x0 8 20100566 4 9 NUT M5 DIN 934 20100152 2 10 SENSOR HOLDER 13000443 2 11 HANDY BOX OBO A8 15000037 1 12 CABLERING PG 9 15001472 2 13 CLAMPSTROKE 47 40 6E 5 13303086 1 14 LOCKNUT M6 DIN 985 A2 20101960 4 15 BOLT M6X12 DIN 933 A2 20103883 4 16 CABLERING HOLDER 2xPG9 15010119 1 17 NUT ...

Page 35: ... THUMPER BODY POULTRY 10107548 1 2 THUMPER STOP 13107982 2 3 THUMPER HOLDER 13107974 2 4 LOCKNUT M6 DIN 985 20100400 4 5 BOLT M6 X 16 DIN 933 8 8 20100178 4 OPTION DOUBLE FEED INTAKE BOOT 00106518 1 3 2 2 Key Name Part Nr Qt 1 DOUBLE BOOT WELDMENT 10106029 1 2 ANCHOR BEARING ASS Y 10111441 2 3 DECAL HANDS WARNING 13106596 2 ...

Page 36: ...PIECE 10111714 1 3 WASHER 4 3x9x0 8 20100566 4 4 SENSOR HOLDER 13000443 2 5 HANDY BOX OBO A8 15000037 1 6 CABLERING PG 9 15001472 2 7 CLAMPSTROKE 47 40 6E 5 13303086 1 8 BOLT M6X12 DIN 933 A2 20103883 4 9 CABLERING HOLDER 2xPG9 15010119 1 10 LOCKNUT M6 DIN 985 A2 20101960 4 11 DECAL HANDS WARNING 13106596 1 12 PARCKER SCREW 8 X 1 2 20100525 2 13 SENSOR VC12RT230106821 S3 D5 03103678 1 14 ANCHOR BE...

Page 37: ...E DIAM 90 L 700 MM 10102382 1 10 SCREW M4x10 DIN 84 4 8 20100806 8 3 TUBE SUPPORT ASS Y 10102390 1 11 NUT M4 20100681 8 4 SCREW LINK DIA 3 5 10203156 1 12 FASTENER 30 1056 MSZN 10201697 1 5 HOPPER HOOK 10105393 1 13 FASTENING HOOK 10102200 1 6 NUT M6 DIN 934 20100210 34 14 HOPPER COVER GRILL 10103075 1 7 HANGER 10102291 1 18 SPRING COTTER ø2 20100749 1 8 BOLT M6 X 12 DIN 933 8 8 20100160 34 HARDWA...

Page 38: ...12 DIN 933 8 8 20100160 12 Key Name Part Nr CABLE 3 32 ø2 5 MM 250M 00106887 CABLE 3 32 ø2 5 MM 500M 00106895 2 DUPLEX CABLE CLAMP ST ST 3MM 00106945 4 PA COATED CABLE 00400853 1 PARTS FOR ADJUSTING THE FEED LEVEL TUBES WINCH KIT 00400416 5 2 4 1 Key Name Part Nr Qt 1 EXTENSION SPRING DIA 16 10401073 2 2 DUPLEX CABLE CLAMP ST ST 3MM 00106945 2 4 TUBE CLAMP ASSEMBLY 00400085 4 5 SPRING HOLDER 10403...

Page 39: ...th Key 10106441 Gearbox With F Coupling alu 10111821 Type Elastic Coupling Set CS 71 80 90 CS71 13204180 Motor Shaft Ø14 Ratio 3 867 Output speed 350 Construction size 71 Motor speed 50Hz RPM 1500 Motor speed 60Hz RPM 1800 Feed capacity kg 520 3x230 400V 50Hz IE1 00107092 Motor IE1 10106482 0 37kW 3x200 346V 50Hz 00107100 Motor 10104487 0 37kW 1x230V 50Hz 00107108 Motor 10106656 0 37kW 3x220 230 3...

Page 40: ...ROXELL 004 4114 OPTIMAX COMPONENTS II 18 11 12 13 14 15 16 17 12 48 CONTROL UNIT WITHOUT PAN 00400911 48 51 ...

Page 41: ...CKET 10103117 1 22 HANDY BOX OBO A8 15000037 1 24 CLAMP STROKE 27 20 6E 3 10103109 1 26 LOCKNUT M6 DIN 985 20100400 2 27 HANDY BOX COVER 10400653 1 28 CABLE RING HOLDER 2xPG9 15010119 2 29 CABLE RING PG 9 15001472 2 30 SWITCH CORD GUARD 13104518 1 31 CABLE RING PG 13 5 10100642 1 32 CABLE RING NUT PG 13 5 10102960 1 33 CONTROL SIDE PLATE ASS Y LH 10401354 1 34 DROP TUBE 10401446 1 35 TUBE ANCHOR W...

Page 42: ...IMAX COMPONENTS II 20 ROXELL 48 43 44 45 46 47 38 37 42 41 40 39 9 36 35 5 34 33 5 32 31 30 29 28 27 26 22 24 12 22 9 20 8 19 18 10 7 6 4 3 2 8 9 11 12 13 14 15 16 17 12 CONTROL UNIT OPTIMAX WITHOUT PAN 50 8MM 00401042 51 ...

Page 43: ...ANDY BOX BRACKET 10103117 1 22 HANDY BOX OBO A8 15000037 1 24 CLAMPSTROKE27 20 6E 3 10103109 1 26 LOCKNUT M6 DIN 985 20100400 2 27 HANDY BOX COVER 10400653 1 28 CABLERING HOLDER 2xPG9 15010119 2 29 CABLERING PG 9 15001472 2 30 SWITCH CORD GUARD 13104518 1 31 CABLERING PG 13 5 10100642 1 32 CABLERING NUT PG 13 5 10102960 1 33 CONTROL SIDEPLATEASS Y LH 10401354 1 34 DROPTUBE Ø89MM 10401636 1 35 TUBE...

Page 44: ...ROXELL 004 4114 OPTIMAX COMPONENTS II 22 OPTION INTERMEDIATE CONTROL UNIT WITHOUT PAN 00400937 29 ...

Page 45: ...UARD 00100529 1 27 DECAL ROXELL 73X18 10102697 1 28 CONTROL DROPTUBE 10403368 1 OPTION INTERMEDIATE CONTROL UNIT WITHOUT PAN 00400937 Key Name Part Nr Qt 1 INTERMEDIATE PAN SHIELD 10401594 1 2 SWITCH PROTECTION PLATE 10403343 1 3 PARCKER SCREW 8X1 2 20100525 6 4 LEVEL SWITCH ASS Y 13104500 1 5 LEVEL SWITCH SHIELD 10401412 1 6 SWITCH SUPPORT PLATE 10401420 1 7 ADHESIVETAPE19X0 23 2SIDE 30800726 8 S...

Page 46: ...ROXELL 004 4114 OPTIMAX COMPONENTS II 24 OPTION CONTROL UNIT WITH SENSOR WITHOUT PAN 00400929 45 46 ...

Page 47: ... 20100400 2 21 HANDY BOX COVER 10400653 1 22 HOSECLAMPØ25 40 10401180 1 23 SENSOR VC12 RT 230 10 6821 OFF DELAY 03101185 1 24 CABLERING NUT PG 13 5 10102960 1 25 SENSOR SUPPORT 10401479 1 26 CABLERING PG 13 5 10100642 1 27 SPRING CORD GUARD LG 300 10400638 1 28 CONTROL SIDEPLATEASS Y LH 10401354 1 29 DROPTUBE 10401446 1 30 TUBEANCHOR WELDMENT 10401453 1 31 TUBECLAMP ASSEMBLY Ø45 MM 00102921 1 32 S...

Page 48: ...ROXELL 004 4114 OPTIMAX COMPONENTS II 26 OPTION INTERMEDIATE CONTROL UNIT WITH SENSOR WITHOUT PAN 00400945 ...

Page 49: ...2 DIN 933 8 8 20100160 2 10 CABLE RING PG 13 5 10100642 1 11 SPRING CORD GUARD LG 300 10400638 1 12 HANDY BOX COVER 10400653 1 13 LOCKNUT M6 DIN 985 20100400 2 14 HANDY BOX OBO A8 15000037 1 15 CLAMP STROKE 47 40 6E 5 13303086 1 16 ELECTRIC CONNECTION DECAL 13105341 1 17 CABLE RING PG 9 15001472 2 18 CABLE RING HOLDER 2xPG9 15010119 2 19 PARCKER SCREW 8X1 2 20100525 2 20 HANDY BOX BRACKET 10103117...

Page 50: ...60Hz 3 PH 230V 3 PH 400V 1 PH 230V 0 18KW 0 22KW 05001233 05001225 05001241 0 25KW 0 30KW 05001233 05001225 05001241 0 37KW 0 44KW 05001241 05001233 05001249 0 55KW 0 66KW 05001249 05001241 05001249 0 74KW 0 90KW 05001249 05001241 05001257 1 10KW 1 32KW 05001257 05001249 05001265 1 25KW 1 50KW 05001257 05001249 05001265 1 50KW 1 80KW 05001265 05001249 05001265 THERMAL MAGNETIC MOTOR PROTECTION WHE...

Page 51: ...5 5 2 3 4 6 1 5 THUMPER KIT FOR DOUBLE INTAKE BOOT OPTION 00106765 Key Name Part Nr Qt 1 DOUBLE THUMPER HOLDER 10111805 2 2 THUMPER STOP 13107982 2 3 THUMPER HOLDER 13107974 2 4 BOLT M6 X 16 DIN 933 8 8 20100178 2 5 LOCKNUT M6 DIN 985 20100400 2 6 THUMPER BODY POULTRY 10107548 2 ...

Page 52: ...Nr Qt SPARES SET BEAR CAP HOLD Ø44 5 00106929 10 FEED INTAKE BOOT POULTRY POULTRY INTAKE BOOT WITH SENSOR DOUBLE FEED INTAKE BOOT DOUBLE POULTRY INTAKE BOOT WITH SENSOR Used in 00106500 00106526 00106518 00106534 SPARES SET BEAR CAP HOLD Ø44 5 00106929 ...

Page 53: ...III 1 PART III INSTALLATION INSTRUCTIONS ...

Page 54: ...OPTIMAX INSTALLATION INSTRUCTIONS ROXELL 004 3503 III 2 NOTES ...

Page 55: ...ALWAYS use SAFETY GLOVES when you slide the auger into the tube ALWAYS see that the auger CANNOT SPRING BACK by using clamps when you put it under tension 2 Check all TUBE CONNECTIONS and all TUBE CLAMPS on control units feed intake boots and bearings for PROPER CLAMPING Tighten all tube clamps with a TORQUE of min 10Nm 3 TEST the SUSPENSION SYSTEM for safe operation Firmly fasten the WINCH and th...

Page 56: ...OPTIMAX INSTALLATION INSTRUCTIONS ROXELL 004 2414 III 2 GENERAL LAY OUT ...

Page 57: ...KE BOOT POULTRY 00106500 II 11 16 POULTRY INTAKE BOOT WITH SENSOR OPTION 00106526 II 12 18 ANCHOR BRACKET 00402362 II 8 19 CABLE 1 16 1 5MM 250M 00106839 CABLE 1 16 1 5MM 500M 00106831 20 TOP CAP INSERT 00400721 II 4 21 TOP CAP 00400713 22 PAN SHIELD 00400895 23 TELESCOPICAL TUBE 00400747 24 PAN OPTIMAX 00400887 25 FEED LEVEL RING 00400754 26 PA COATED CABLE 00400853 II 16 27 TUBE CLAMP ASS Y DIA ...

Page 58: ...ACHINE 4 SCREW DRIVER WITH BATTERY SLOT CROSS NUT TIGHT ENER 5 SET OF HEX WRENCHES 6 SET OF FLAT OPEN END WRENCHES AND RING WRENCHES 6 22MM 7 CABLE CUTTING PLIERS 8 SET OF DRILLS METAL 3 13 CONCRETE 9 GRINDING MACHINE 10 DRIVER FOR SCREW HOOKS DIA 6MM 09700220 11 SOCKET SCREW DRIV ERS 19700236 12 TUBE CUTTER 13 LONG CHISEL ...

Page 59: ...den laths on both sides at the top 2 Take the telescopical tube upside down with the indicator right above the tooth 3 Push the telescopical tube on the three guiding slots of the cover That way the cable eyes will always be in the correct position towards the cover FIGURE 2 Set the feed level ring in the desired position This position depends upon the kind of feed you use You can set the position...

Page 60: ...rt at both ends Pull the support over the pan edge with both thumbs so that the pan rupport snaps open FIGURE 4 For doing this you can also use the optional tool TO DISASSEMBLE THE PAN FIGURE 5 INTERIM CHECK Make sure that the telescopical tube moves up and down without coming loose from the pan cover Check if you can set the maximum position slide the telescopical tube up against the pan cover sl...

Page 61: ... the top cap insert for tube dia 50 8mm FIGURE 6 Tube lips Slide the locking insert into the pan FIGURE 7 FIGURE 8 Click the upper cap on the upper part MAKE SURE THAT BOTH TEETH ARE CLICKED IN You can disassemble as follows 1 Push on both click teeth of the upper cap 2 Remove the upper cap 3 Remove the insert from underneath the hooks 1 2 1 CLICK CLICK FIGURE 9 FIGURE 10 Put shut off shell undern...

Page 62: ...tion on top This is particularly important when using the winch system the cable goes through the hole ATTENTION All holes well aligned and pointing straight downwards Connect the tubes push each tube as far as possible into the socket of the next tube 100kg hopper FIGURE 12 Postpone tightening the tube clamps until the feeder liine has been leveled Slots horizontally Drop hole INSTALL AN ANCHOR B...

Page 63: ...ontrol unit FIGURE 14 Remove the COVER and the MOTOR MOUNT Fix the POWER UNIT to the motor mount with the 4 bolts supplied then put back the assembly on the control unit Cover FIGURE 15 Tighten the tube clamp Use a temporary support Put the cover back after installing the auger Slide the control unit as far as possible over the tube ...

Page 64: ...ck FIGURE 16 FIGURE 17 Install hopper cover lock TO INSTALL AND SUSPEND THE 100KG HOPPER HEIGHT ADJUSTMENT OF THE 100KG HOPPER Pull chain backwards 1 2 1 2 winch up or descend Disengage the chain It is locked while dropping into the slot the hopper to the desired height Decal in front 3 3 Pull the chain through the hopper hook FIGURE 18 FIGURE 19 After suspending the hopper fix it to the feed inta...

Page 65: ...TOOLS FIGURE 20 IN A WOODEN BEAM 90mm WOOD INSULATION 160mm Screw hook 90mm 05000872 Screw hook 160mm 05000237 FIGURE 21 FIGURE 22 IN A CONCRETE BEAM FIGURE 23 Plug dia 10mm Drill a hole dia 10mm 00103069 20102034 Screw hook 90mm 05000872 FIGURE 24 FIGURE 25 CONCRETE STEEL OR METAL TUBE Cable tie 04001137 IN METAL I GIRDER Suspension hook assy M6X60 05000302 20104220 Caddy clip 8 13mm Self drillin...

Page 66: ...h FIGURE 26 CENTRAL WINCH Wooden beam Beam Suspension cord Main cable 5mm Screw hook with pulley If H more than 2 4m L 3M FIGURE 27 H If winching up height H exceeds 2 4m place suspension hooks crosswise off the beam center line So the cable clamps will not touch the pulleys when you wind up the line Max 3 5M If lifting height is more than 2 4m you can install the central winch somewhat out of lin...

Page 67: ...101485 00100412 WEIGHT HOPPER 100KG 200LBS 00101485 20 KG 25KG FIGURE 29 ON STANDARD PULLEY WEIGHT FEEDER LINE WEIGHT POWER UNIT RESULTING FORCE 28 3KG RESULTING FORCE 35 3KG RESULTING FORCE 165 5KG FIGURE 30 Roxell supplies the hand operated winch without mounting plate and bolts nuts Fix the winch directly to a SOLID CEILING If you want to use a mounting plate see drawing You can install plate w...

Page 68: ...ure that windings touch each other Always fix the main calble with two cable clamps Stretch the main cable by using counterweights e g power units A B Set screw Recess in the drum Now you can start the complete suspension of the system Start at the end of the circuit Hang the roll of cable in a support to prevent torsion when unrolling the cable Pull the cable through the first pulley Unroll the c...

Page 69: ...ROXELL 004 2414 OPTIMAX INSTALLATION INSTRUCTIONS III 15 SINGLE DIVERSION FIGURE 33 FIGURE 34 Bottom view Required cable length 4 x height ...

Page 70: ...5000872 00100750 00106887 250m 00106895 500m H H H 81 165M MAX 1 145KG FIGURE 35 00102699 00100420 L 2 4M H H H FIGURE 36 8FT 8FT 00100412 HEAVY DUTY PULLEY 00101527 SMALL PULLEY WITH METAL HOOK 00102368 CENTRAL WINCH HAND OPERATED 05000872 SCREW HOOK 90mm 00100750 CHAIN DIAM 3 5mm 00106887 CABLE 2 5 250m 00106895 CABLE 2 5 500m 00100420 SINGLE EYE PULLEY 00100602 100KG HOPPER 00100388 CABLE DIAM ...

Page 71: ...he pulley to the main cable 5mm with a cable clamp CABLE CLAMP MAIN CABLE CENTRAL WINCH FIGURE 37 Determine the length of cable to be cut as follows pull the cable downward under slight tension until it touches the tube Add 10cm Cut here Fix the suspension cable as follows FIGURE 38 OPTIONAL As an option you can suspend the line with cable 3 32 00106887 250m 00106895 500m 1 2 5 2 3 3 4 4 5 6 TO ST...

Page 72: ...hook Chain dia 3 5 S hook Screw link Cut a hole in the cover at any desired location 100Kg Hopper Hook for 100kg hopper FIGURE 41 FIGURE 42 Tube clamp w S hook Depth can be adjusted ac cording to amount of feed in hopper Telescopical tube Drop tube installed and adjusted high Level switch installed low Or FIGURE 43 ...

Page 73: ... 1 3 of the auger circumference Remove all wires labels etc from the auger If the auger is kinked or bent straighten it by plying it over the upper leg FIGURE 44 FIGURE 45 TAKE CARE THAT THE AUGER DOES NOT UNROLL If you can t straighten the auger cut out the kinked part Then braze the auger according to our instructions KINKS OR DENTS WEAR OUT THE TUBES AUGER BRAZING Firmly clamp the auger in an a...

Page 74: ...E 50 FIGURE 51 Put the thin edge to wards the gearbox ALWAYS SEE THAT THE AUGER CANNOT SPRING BACK BY USING CLAMPS WHEN YOU PUT IT UNDER TENSION Stretch the auger 1 7cm per 3m tube Measure the required stretch from Mark M to the feed intake boot Here you put a new mark NM Slide the anchor into the auger until the auger touches the anchor end FIGURE 52 FIGURE 53 Now put a pliers past this mark NM L...

Page 75: ...nto the tube Reinstall the bearing holder and fix with a tube clamp Cautiously slide the cannon ball dia 75mm option if ordered into the feed intake boot FIGURE 56 Perforate the prepunched holes TO INSTALL THE THUMPER OPTION DO NOT USE THIS THUMPER WITH A DOUBLE FEED INTAKE BOOT FIGURE 57 FIGURE 58 SECTION ...

Page 76: ...s Spring Winch Hopper Control unit MAXIMUM WINCHING UP LENGTH FOR ONE WINCH IS 60 M Winch Spring Spring Spring THE TELESCOPICAL TUBES OF THE CONTROL UNIT AND THE INTERMEDIATE CONTROL ARE NOT WINCHED UP FIGURE 60 Fix the winch to the tube Fix the two clamps with spring holder to the tube Max 30m Max 30m FIGURE 61 FIGURE 62 FIGURE 63 Fix the cable to the winch and make two windings Fix the cable and...

Page 77: ...g cables left and right must have the same length Cable must be fixed behind the extra lips next to the cable eyes FIGURE 65 FIGURE 66 Now install the telescopical tube underneath the pan cover as instructed on page III 5 image 1 Put the cable through the 2 holes in the pan cover Extra lips Cable eye FIGURE 67 FIGURE 68 When putting the insert make sure that the cable sits in the notch for the upp...

Page 78: ... ch between 2 anchor brackets FIGURE 70 FIGURE 71 NEXT TO THE HOPPER Make a double loop around the central notch of the anchor bracket Fix cable with the duplex cable clamp supplied Click the cable into the upper cap of each pan up to the next cable connection FIGURE 72 Install a spring in the central notch of the second anchor bracket FIGURE 73 Firmly tighten the cable Make a loop through the spr...

Page 79: ...tor and clamp Slide the end through the spring towards the insulator Cable tie After all cables for poultry perch have been installed connect the poultry perch guard to the 1 16 cable FIGURE 75 Connect the poultry perch guard by means of a duplex cable clamp Socket Poultry perch guard Earthing Earthing per line Important use only cable for poultry perch ignition cable 1mm2 POULTRY PERCH GUARD AND ...

Page 80: ...follow the wiring diagrams included in the control panels Compare setting of the motor protection with the data on the motor label Motor protections are set at minimum by the manufacturer If you do not use a Roxell control panel make sure to provide the necessary motor protections Compare motor label plate and motor connection with local voltage 3x240V 3x200V 3x380V N 3x415V N 3x220V IEC38 3x400V ...

Page 81: ...1 X BR BL 2 X 1 X L1 L3 2 X 1 X L1 L3 SX1 CONTROL PAN 1 X 2 X 1 4 3 SMAXW1 MAX SENSOR IN HOPPER UNDER WEIGHER 1 4 3 SMINW1 MIN SENSOR IN HOPPER UNDER WEIGHER BR BL M Time clock Thermal magnetic motor pro tection with auxiliary contacts Main Switch Sensor with NO contact supply on Sensor with NC contact supply on Control sensor for Kixoo or Boozzter pans Safety or level switch for Flex Augers Disca...

Page 82: ...TART OFF 1L1 3L2 5L3 2T1 4T2 6T3 2T1 4T2 6T314NO A2 1L1 3L2 5L3 13NO A1 L1 L2 PE L1 L2 PE L2 L1 PE L2 PE L2 PE L1 L2 PE L1 2 1 2 1 1 2 2 1 6 3 12 Ca Cb Z2 U2 V2 U1 V1 Z1 1 2 1 2 2 1 Sw1 Sw2 Sw1 Sw2 WIRING DIAGRAM FOR 1X230V Connection of start stop conditions Start stop condition Level switch Level switch Junction box Junction box Control unit Control unit From motor starter FEEDER PAN 100kg hoppe...

Page 83: ...1 Sw1 Sw2 Sw1 Sw2 MAXIMUM CABLE LENGTHS TO THE MOTORS SEE PAGE III 35 Connection of start stop conditions Start stop condition Level switch Level switch Junction box Junction box Control unit Control unit From motor starter FEEDER PAN 100kg hopper 3x230V AC IEC38 Sense of rotation of the auger see arrow on power unit Attention Compare setting of motor protection with data on motor name plate Safet...

Page 84: ... A1 L1 L2 PE L1 PE L1 PE L2 L2 L1 PE L3 L3 L3 L2 L1 PE L3 L1 PE L2 L3 L2 L3 1 2 2 1 2 2 1 N 1 N N N W2 U2 V2 U1 V1 W1 Level switch Level switch Junction box Junction box 6 3 12 1 2 1 2 2 1 Sw1 Sw2 Sw2 Sw1 Control unit Control unit From motor starter FEEDER PAN 100kg hopper 3x400V AC N IEC38 Sense of rotation of the auger see arrow on power unit Attention Compare setting of motor protection with da...

Page 85: ...ROXELL 004 0715 OPTIMAX INSTALLATION INSTRUCTIONS III 31 ADJUSTMENT ADJUSTMENT Left Right FIGURE 77 1 Max 2 Min 1 Max 2 Min A B Right Left ...

Page 86: ...OPTIMAX INSTALLATION INSTRUCTIONS ROXELL 004 2415 III 32 ADJUSTMENT LIMIT SWITCH FIGURE 78 1 Max 2 Min CONNECTION DIAGRAM SEE CP CENTRAL WINCH 1 2 2 1 ...

Page 87: ...ROXELL 004 0715 OPTIMAX INSTALLATION INSTRUCTIONS III 33 FIGURE 79 OPTION TO INSTALL THE AUGER BY MEANS OF THE AUGER INJECTOR ...

Page 88: ...OPTIMAX INSTALLATION INSTRUCTIONS ROXELL 004 0715 III 34 MOTOR PROTECTION 1 STOP START OFF 1L1 3L2 5L3 2T1 4T2 6T3 1 6 Type IP55 CL F S1 Hz V kW min 1 ...

Page 89: ...60Hz GV2ME06 0 167 1 5 168 279 2 5 280 446 4 3x380V 60Hz 3x400V 60Hz GV2ME05 0 471 1 5 472 785 2 5 786 1257 4 0 25 1x230V 50Hz GV2ME07 0 110 1 5 111 185 2 5 186 297 4 3x230V 50Hz GV2ME06 0 174 1 5 175 290 2 5 291 464 4 3x400V 50Hz GV2ME05 0 492 1 5 493 821 2 5 822 1314 4 0 37 1x230V 50Hz GV2ME08 0 69 1 5 70 116 2 5 117 185 4 3x230V 50Hz GV2ME07 0 111 1 5 112 185 2 5 186 297 4 3x400V 50Hz GV2ME06 0...

Page 90: ... 0 26 1 5 27 44 2 5 45 71 4 3x380V 60Hz 3x400V 60Hz GV2ME08 0 117 1 5 118 196 2 5 197 314 4 1 5 1x230V 50Hz GV2ME14 0 27 1 5 28 46 2 5 47 74 4 3x230V 50Hz GV2ME10 0 44 1 5 45 73 2 5 74 117 4 3x400V 50Hz GV2ME08 0 123 1 5 124 205 2 5 206 328 4 1 8 3x220V 60Hz 3x230V 60Hz GV2ME14 0 26 1 5 27 44 2 5 45 71 4 3x380V 60Hz 3x400V 60Hz GV2ME10 0 74 1 5 75 124 2 5 125 199 4 2 2 3x230V 50Hz GV2ME14 0 27 1 5...

Page 91: ......

Page 92: ...9833015 E mail info russia roxell com Website www roxell com ROXELL Malaysia No 12 Jalan Anggerik Mokara31 48 Kota Kemuning Industrial Park 40150 Shah Alam Selangor Malaysia Tel 603 5121 7148 or 603 5121 7150 Fax 603 5121 7146 A division of CTB Malaysia Sdn Bhd 868715 X E mail info malaysia roxell com www roxell com ROXELL USA Inc 720 Industrial Park Road Anderson MO 64831 USA Phone 1 417 845 6065...

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