Roughneck Jackman Fusion Equipment Operator'S Manual Download Page 49

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JACKMAN FUSION EQUIP

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ELECTROFUSION PROCESSOR OPERATORS MANUAL - REV 0

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Summary of Contents for Jackman Fusion Equipment

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Page 3: ...proper practices for working in an explosive atmosphere Power source and the Roughneck Electrofusion Processor must be located out of the trench For protection against the risk of electric shock conne...

Page 4: ...tomer Maintenance 14 Calibration Recommendations 14 Service Contact Information 15 General Operation 16 Modes of Operation 16 Primary Fusion Mode 16 Alternate Fusion Modes 16 Power Up 17 Barcode Fusio...

Page 5: ...ance 35 Downloading Data 37 Data Stored 37 Downloading Wirelessly 38 GPS 38 Trouble 38 Position Accuracy 38 Position Error Indicator 39 General Maintenance 40 Changing the Fuse 40 Power Sources 40 Uti...

Page 6: ...ee to inspection by THE MANUFACTURER of the circumstances in which the alleged defective Processor s was were used b The Processor has been maintained calibrated serviced and used in full compliance w...

Page 7: ...INTERRUPTION OR ANY OTHER CLAIM FOR INCIDENTAL CONSEQUENTIAL SPECIAL OR PUNITIVE DAMAGES 6 THE ABOVE MENTIONED WARRANTIES ARE THE SOLE AND EXCLUSIVE WARRANTIES TO ANY PURCHASER CUSTOMER OR USER OF THE...

Page 8: ...erate under or recommendation to infringe any patents Features The Roughneck Electrofusion Processor is a reliable easy to use rugged tool designed to withstand conditions found at typical constructio...

Page 9: ...140 F 18 C to 60 C Operating Modes Barcode Manual Manual Barcode Output Cable Length 12 feet Input Cable Length 12 feet Downloading Internal Bluetooth module for downloading fusion data to EF Utilitie...

Page 10: ...VE depending upon the context of the operation being performed at the time 3 The STOP button may mean STOP RESET or CANCEL depending upon the context of the operation being performed at the time 4 The...

Page 11: ...JACKMAN FUSION EQUIP ELECTROFUSION PROCESSOR OPERATORS MANUAL REV 0 Page 9 of 48 Faceplate View START button Replaceable Display Shield UP button DOWN button STOP button 4X20 LCD Display...

Page 12: ...JACKMAN FUSION EQUIP ELECTROFUSION PROCESSOR OPERATORS MANUAL REV 0 Page 10 of 48 Left Side Right Side Input Cable Output Cable Fuse Power Switch Buzzer...

Page 13: ...ION EQUIP ELECTROFUSION PROCESSOR OPERATORS MANUAL REV 0 Page 11 of 48 Output Cable Fitting Adapters Adapter Wrench 4 7mm 90 degree 4 0mm 90 degree Output Cable Smart Scanner Output Lead Ends Temperat...

Page 14: ...JACKMAN FUSION EQUIP ELECTROFUSION PROCESSOR OPERATORS MANUAL REV 0 Page 12 of 48 Smart Scanner with GPS Smart Scanner Scanner Sheath...

Page 15: ...KMAN FUSION EQUIPMENT See page 14 The Roughneck Electrofusion Processor will provide the proper outputs for a complete fusion based on the inputs received from a scanned barcode in Barcode Mode or fro...

Page 16: ...loads 4 Make sure that power sources are appropriately rated and operating at the manufacturer s specified capacity Refer to page 40 for instructions and guidelines to use when choosing a power sourc...

Page 17: ...systems and perform as many calibrations as you would like at your facility and at your convenience Call 218 302 4770 to make arrangements for service and to obtain an RMA number for the return Every...

Page 18: ...tion of fusion time adjustments based on ambient temperature Pre fusion resistance checks against manufacturer specified tolerances These features help ensure that the proper fusion parameters are ent...

Page 19: ...he OFF position Make sure the generator is running smoothly in high speed manual mode before plugging in the Roughneck Electrofusion Processor It is strongly recommended that the Roughneck Electrofusi...

Page 20: ...e indicates the generator status The voltage and the frequency are displayed It is important that the voltage measurement is within the allowable range and the frequency is stable See Specifications T...

Page 21: ...fitting about to be fused See page 32 for scanning techniques and suggestions Whenever possible use the barcode label attached to the fitting about to be fused If this is not possible use a barcode f...

Page 22: ...abled and the operator receives a Warning Code 55 refer to the appropriate section on page 35 for instructions that detail how to proceed See page 24 for instructions on monitoring the progress of a f...

Page 23: ...fore pressing START IT IS THE RESPONSIBILITY OF THE OPERATOR TO VERIFY THAT ALL THE INFORMATION DISPLAYED IS CORRECT PER THE FITTING MANUFACTURER S RECOMMENDATIONS FOR FUSING THE ATTACHED FITTING UNDE...

Page 24: ...using the UP button and DOWN button to increment and decrement the value As either button is held the numbers will continue to scroll slowly at first and then faster as time passes When the desired v...

Page 25: ...BIENT CONDITIONS The processor will BEEP once per second and the text PRESS START on the bottom line of the display will flash on and off Once you have verified that all measurements and parameters ar...

Page 26: ...rements and this check is NOT fool proof it will help to ensure that the correct fitting is attached If equipped with the optional GPS the processor will next attempt to read the GPS coordinates A scr...

Page 27: ...e START button to continue After the fusion process has ended the processor will prompt the operator to disconnect the Output Lead Ends and will not recognize any other inputs until this task is compl...

Page 28: ...DATE TIME 05 11 2018 15 30 With the keypad see page 33 enter the correct date using the MM DD YYYY format and the correct time using the 24 hour military format Press the START button to save the inf...

Page 29: ...WN button when the processor is first powered up Keep holding the DOWN button through the INTERNAL SELF TEST screen until you are prompted for a passcode that must be entered before proceeding Contact...

Page 30: ...always measures resistance using a lab quality 4 wire measurement This is the processor s primary method of resistance measurement and is frequently used during Quality Control testing by fitting man...

Page 31: ...lity functions Values are OFF ON or OPT OFF disables the Pipe Fitting Traceability function ON enables the Pipe Fitting Traceability function The machine WILL NOT allow a fusion to proceed unless at l...

Page 32: ...display will look something like this CONNECT FITTING The processor is now ready for you to connect the Output Lead Ends to the fitting Once you connect the fitting the display will look something lik...

Page 33: ...is currently tracking and the Position Error Indicator The SMART Scanner can only accurately report the current position when it is tracking more than 5 satellites The example above shows that it is t...

Page 34: ...ode is recognized release the button The following pictures illustrate a few simple tips that will improve scanning reliability YES For best results hold the SMART Scanner perpendicular to the barcode...

Page 35: ...ill acknowledge valid data with one beep and continue If there is an error encountered the processor will beep twice and not continue Traceability Pipe Fitting The Gas industry has been promoting the...

Page 36: ...may proceed SCAN requires an operator to scan an ISO 12176 3 compliant Operator ID badge before a fusion may proceed Contact an authorized representative See page 15 to find out more about generating...

Page 37: ...R THAT IT IS AN ACCEPTABLE METHOD OF MEASUREMENT FOR THEIR SPECIFIED FITTING IT IS THE RESPONSIBILITY OF THE OPERATOR TO VERIFY THAT ALL THE INFORMATION DISPLAYED IS CORRECT PER THE FITTING MANUFACTUR...

Page 38: ...and display a screen similar following FUSION NUMBER 00125 60 sec FAILURE TO VERIFY THAT THE FUSION INFORMATION IS CORRECT BEFORE STARTING A FUSION COULD RESULT IN SIGNIFICANT DAMAGE TO PROPERTY PERS...

Page 39: ...ecified in the barcode Tolerance The specified resistance tolerance Mea Res Pre The actual measured resistance of the fitting before the fusion Mea Res Post The actual measured resistance of the fitti...

Page 40: ...r there is not a great deal of control that one has over a poor signal Be sure to hold the device with the antenna the side with the sticker pointing up and with a clear view of the sky When the devic...

Page 41: ...avigation suggestions to the operator 5 10 Moderate Positional measurements could be used for calculations but the fix quality could still be improved A more open view of the sky is recommended 10 20...

Page 42: ...sion fittings in field applications it is necessary to have a reliable source of AC power for the processor This AC power source should be well maintained and subjected to a periodic maintenance sched...

Page 43: ...a particular fitting This information can be obtained from the fitting manufacturer Please note the largest fitting does not necessarily require the most current 2 Once the maximum fitting current has...

Page 44: ...cable in the SMART Scanner connector The temperature sensor does not respond immediately to thermal changes In order to ensure accurate ambient temperature measurements the output cable end should be...

Page 45: ...n and resolve the problem See Error Code 102 for possible resolutions USING CALCULATED RESISTANCE IS NOT RECOMMENDED UNLESS A 4 WIRE MEASUREMENT FAILS SEE PAGE 28 FOR DETAILS Error Codes Code Problem...

Page 46: ...ing the current required to fuse this fitting As long as the fitting s fusion requirements are within the specified output range of the processor This could be an output cable error or a calibration e...

Page 47: ...d cooling time has expired 131 An undefined error was received before the fusion time was completed Processor must be returned for service 132 Processor supports voltage control only and fusion specif...

Page 48: ...not be controlled to the requested level This is more than likely caused by a fluctuating power supply Eliminate all extension cords and make sure that the processor is the only device operating on th...

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Page 52: ...JACKMAN FUSION EQUIPMENT 715 S 59th Ave W Duluth MN 55807 USA www jackmanfusion com 218 302 4770...

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