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Rosemount Oxymitter 5000, Instruction Manual

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Summary of Contents for Oxymitter 5000

Page 1: ...http www raihome com Instruction Manual IM 106 350C Rev 2 2 July 2008 Oxymitter 5000 Hazardous Area Oxygen Transmitter ...

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Page 3: ...lectronics Page 1 11 Added Mounting and Operation instructions for the SPS 4001B Page 1 14 thru 1 15 Updated the specifications table and added applicable certifications regarding the Hazardous Area Oxymitter 5000 Page 1 16 Updated Table 1 1 Product Matrix Page 1 18 Removed Table 1 4 Single Probe Autocalibration Sequencer Coding from Rev 1 4 Page 2 1 Added first Warning Page 2 2 Added first Note P...

Page 4: ...ved information regarding LED Status Indicators and Table 4 1 Diagnostic Unit Alarms from Rev 1 4 Page 8 8 thru 8 23 Updated procedural steps throughout section Page 8 9 Added step 3 under Entire Replacement of Electronics with Housing Removed Figure 4 4 Terminal Block from Rev 1 4 page 8 10 Updated Figure 8 3 Hazardous Area Oxymitter 5000 with Integral Electronics Exploded View to show the LOI mo...

Page 5: ...Page 11 2 Added Asset Management Solutions AMS information Page A 2 thru A 24 Added note 11 to the safety data section Added new language translations Page B 1 Updated the return of materials address Back cover Updated the address blocks Page Summary Page 6 4 Added note regarding cleaning the LOI screen before use ...

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Page 7: ...ents 1 11 Abrasive Shield Assembly 1 12 Specifications 1 14 SECTION 2 Installation Mechanical Installation 2 2 Selecting Location 2 2 Probe Installation 2 2 Remote Electronics Installation 2 10 Electrical Installation with Integral Electronics 2 10 Connect Line Voltage 2 11 Electrical Installation with Remote Electronics 2 13 Connect Line Voltage 2 14 Calibration Handshake Logic I O 2 14 Install I...

Page 8: ...lation 6 9 Oxymitter 5000 Test Points 6 9 SECTION 7 Model 375 Handheld Communicator Overview 7 1 Fieldbus Terminal Block Connections 7 1 Off Line and On Line Operations 7 2 Logic I O Configurations 7 3 Fieldbus Menu Tree 7 4 FOUNDATION Fieldbus O2 CAL Method 7 5 SECTION 8 Troubleshooting Overview 8 1 General 8 3 Alarm Indications 8 3 Alarm Contacts 8 4 Identifying And Correcting Alarm Indications ...

Page 9: ... Sequencer 11 4 O2 Calibration Gas 11 5 APPENDIX A Safety Data Safety Instructions A 2 Safety Data Sheet for Ceramic Fiber Products A 24 APPENDIX B Return of Material Returning Material B 1 APPENDIX C Fieldbus Parameter Description Fieldbus Parameters C 1 APPENDIX D Analog Input AI Function Block Simulation D 3 Filtering D 4 Signal Conversion D 5 Direct D 5 Indirect D 5 Indirect Square Root D 5 Bl...

Page 10: ... 7 PID Equation Structures E 7 Reverse and Direct Action E 7 Reset Limiting E 8 Block Errors E 8 Modes E 8 Alarm Detection E 9 Status Handling E 10 Application Information E 10 Closed Loop Control E 10 Application Examples E 11 Basic PID Block for Steam Heater Control E 11 Feedforward Control E 12 Cascade Control with Master and Slave Loops E 13 Cascade Control with Override E 14 Troubleshooting E...

Page 11: ...ess Management representative for clarification Follow all warnings cautions and instructions marked on and supplied with the product Inform and educate your personnel in the proper installation operation and maintenance of the product Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes Connect all p...

Page 12: ...ation NOTE Highlights an essential operating procedure condition or statement SYMBOLS NOTE TO USERS The number in the lower right corner of each illustration in this publication is a manual illustration number It is not a part number and is not related to the illustration in any technical manner Highlights an operation or maintenance procedure practice condition statement etc If not strictly obser...

Page 13: ...lta V the Delta V logotype PlantWeb and PlantWeb logotype are trademarks of Fisher Rosemount FOUNDATION is a trademark of the Fieldbus Foundation Emerson Process Management satisfies all obligations coming from legislation to harmonize the product requirements in the European Union The products described in this manual are NOT designed for nuclear qualified applications Using non nuclear qualified...

Page 14: ...Hazardous Area Oxymitter 5000 iv Instruction Manual IM 106 350C Rev 2 2 July 2008 ...

Page 15: ...The last part defines the various options and features of the Hazardous Area Oxymitter 5000 Ensure the features and options specified by your order number are on or included with the unit SYSTEM OVERVIEW Scope This Instruction Manual provides the information needed to install start up operate and maintain the Hazardous Area Oxymitter 5000 Signal conditioning electronics outputs a digital FOUNDATIO...

Page 16: ...be Test Gas Sequencer Optional 3 Hazardous Area Oxymitter 5000 with Integral Electronics 4 SPS 4001B Single Probe Autocalibration Sequencer Optional Safe area only 5 Mounting Plate with Mounting Hardware and Gasket 6 Hazardous Area Oxymitter 5000 with Remote Electronics Optional 7 Reference Air Set used if SPS 4001B without reference air option or IMPS 4000 not supplied ...

Page 17: ...rol room equipment with the distribution of some control and input output functions to field devices Speed options for process control and manufacturing applications System Description The Hazardous Area Oxymitter 5000 is designed to measure the net concentration of oxygen in an industrial process i e the oxygen remaining after all fuels have been oxidized The probe is permanently positioned withi...

Page 18: ...r the flexibility to use an in situ penetration appropriate to the size of the stack or duct The options on length are 457 mm 18 in 0 91 m 3 ft and 1 83 m 6 ft The electronics control probe temperature and provide an output that represents the measured oxygen concentration The power supply can accept voltages of 90 250 VAC and 48 62 Hz therefore no setup procedures are required The oxygen sensing ...

Page 19: ...ocalibrations based on the CALIBRATION RECOMMENDED signal from the Hazardous Area Oxymitter 5000 a timed interval set up in fieldbus or whenever a calibration request is initiated System Features 1 The CALIBRATION RECOMMENDED feature detects when the sensing cell is likely out of limits This may eliminate the need to calibrate on a time since last cal basis 2 The cell output voltage and sensitivit...

Page 20: ... Interface LOI 4 An optional Local Operator Interface Figure 1 4 allows continual O2 display and full interface capability 5 Field replaceable cell heater thermocouple diffuser and PC boards DIAGNOSTIC ALARMS TEST POINTS HEATER T C HEATER 02 CELL CALIBRATION CALIBRATION RECOMMENDED 02 CELL mV 02 CELL mv HEATER T C HEATER T C INC INC DEC DEC HIGH GAS LOW GAS CAL TEST GAS PROCESS 02 Membrane Keypad ...

Page 21: ...t indications using flashing LEDs and LCD display messages Refer to the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer manual for more information Handling the Oxymitter System Considerations Prior to installing your Hazardous Area Oxymitter 5000 make sure you have all the components necessary to make the system installation Ensure all the components are properly integrated to make the system...

Page 22: ...hing of the calibration gas line and subsequent flue gas condensation and corrosion The check valve is in addition to the stop valve in the calibration gas kit and solenoid valves in the IMPS 4000 or SPS 4001B NOTE The integral electronics is rated NEMA 4X IP66 and is capable of operation at temperatures up to 85 C 185 F The optional LOI is also rated for operation at temperatures up to 85 C 185 F...

Page 23: ... Gases Calibration Gas Adapter Plate Line Voltage Logic I O Instrument Air Supply Reference Air Pressure Regulator Flowmeter STANDARD Oxymitter 5000 Fieldbus Digital Signal Note The IMPS 4000 or SPS 4001B must be installed in a non hazardous explosive free environment Oxymitter 5000 IMPS 4000 MULTIPROBE AUTOCALIBRATION OPTION IMPS 4000 Reference Air Logic I O Calibration Gas Adapter Plate Stack Du...

Page 24: ...Plate Stack Duct Gases Calibration Gas 1 Calibration Gas 2 Inst Air Supply Line Voltage Fieldbus Digital Signal Remote Electronics Remote Electronics Logic I O Line Voltage Note The IMPS 4000 or SPS 4001B must be installed in a non hazardous explosive free environment SPS 4001B SINGLE PROBE AUTOCALIBRATION OPTION WITH REFERENCE AIR OPTION Oxymitter 5000 SPS 4001B Logic I O Calibration Gas Adapter ...

Page 25: ...nuously flowing to the Oxymitter 5000 The reference air pressure regulator ensures the instrument air reference air flowing to the Oxymitter 5000 is at a constant pressure 20 psi 138 kPa The regulator also has a filter to remove particulates in the reference air and a drain valve to bleed the moisture that collects in the filter bowl Brass fittings and Teflon tubing are standard Stainless steel fi...

Page 26: ...tions This element is also available with a dust seal for use with an abrasive shield Abrasive Shield Assembly The abrasive shield assembly Figure 1 10 is a stainless steel tube that surrounds the probe assembly The shield protects against particle abrasion and condensations provides a guide for ease of insertion and acts as a position support especially for longer probes The abrasive shield assem...

Page 27: ... A VIEW B A B A B 15o 2 4 7 0 187 1 On inside break for smooth rounded edge on both ends of Chamfer 152 4 6 00 125 11 4 0 45 MIN 90o 91 0 3 584 90 3 3 554 Skin cut face for 90o 22 5o Dia on a 190 5 7 50 Dia B C Ref 18 9 0 745 19 2 0 755 19 0 75 thru 4 places equally spaced on 120 65 4 75 B C Notes 1 Weld on both sides with expanding Chill Block 2 Before welding butt item 2 with item 1 as shown Dim...

Page 28: ...to 185 F internal At temperat ures above 70 C 158 F inside instrument housing the infrared keypad will cease to function but the Oxymitter 5000 will continue to operate properly Probe Lengths 457 mm 18 in 0 91 m 3 ft 1 83 m 6 ft Mounting and Mounting Position Vertical or horizontal a spool piece P N 3D39761G02 is available to offset transmitter housing from hot ductwork Materials Probe Wetted or w...

Page 29: ...ardous Area Oxymitter 5000 with Integral Electronics KEMA ATEX II 2 G EEx d IIB H2 T6 Elect Comp T2 Probe CSA Class I Division 1 Groups B C D T2 Class I Zone 1 Ex d IIB H2 T2 Class I Zone 1 AEx d IIB H2 T2 FM Class I Division 1 Groups B C D T2 Class I Zone 1 AEx d IIB H2 T2 Hazardous Area Oxymitter with Remote Electronics KEMA ATEX II 2 G EEx d IIB H2 T2 Remote Probe II 2 G EEx de IIB H2 T6 Remote...

Page 30: ...eld 1 5 6 ft 1 83 m Probe 6 6 ft 1 83 m Probe with Abrasive Shield 1 Code Mounting Adaptor Stack Side 0 No Adaptor Plate 0 must be chosen under Mounting Adaptor Probe Side below 1 New Installation Square weld plate with studs 2 Model 218 Mounting Plate with Model 218 Shield Removed 3 Competitor s Mount Code Mounting Adaptor Probe Side 0 No Adaptor Plate 1 Probe Only ANSI 2 New Bypass or New Abrasi...

Page 31: ...only Window Cover Code Language 1 English 2 German 3 French 4 Spanish 5 Italian Code Termination Filtering 00 No Option Specified as part of Electronic Housing Code Calibration Accessories 00 No Hardware 01 Cal Ref Flowmeters and Reference Pressure Regulator 02 Autocalibration Systems order by seperate part number for safe areas only Code Hazardous Area Approval 00 certification selected elsewhere...

Page 32: ...art Number Description 1A99119G01 Two disposable calibration gas bottles 0 4 and 8 O2 balance nitrogen 550 liters each 1A99119G02 Two pressure regulators for calibration gas bottles 1A99119G03 Bottle rack Part Number Description Number of Oxymitters 3D39695G01 IMPS 1 3D39695G02 IMPS 2 3D39695G03 IMPS 3 3D39695G04 IMPS 4 3D39695G05 IMPS w 115 V Heater 1 3D39695G06 IMPS w 115 V Heater 2 3D39695G07 I...

Page 33: ...nections page 2 18 Before installing this equipment read the Safety Instructions for the wiring and installation of this apparatus in Appendix A of this Instruction Manual Failure to follow safety instructions could result in serious injury or death The Hazardous Area Oxymitter 5000 and probe abrasive shield are heavy Use proper lifting and carrying procedures to avoid personal injury Install all ...

Page 34: ...remote mounted electronics option NOTE At temperatures up to 85 C 185 F inside the housi ng the infrared keypad will cease to function but the transmitter will continue to operate properly 2 Check the flue or stack for holes and air leakage The presence of this condition will substantially affect the accuracy of the oxygen reading Therefore either make the necessary repairs or install the Hazardou...

Page 35: ...flanges are manufactured to ANSI and DIN patterns and are not pressure rated All dimensions are in millimeters with inches in parentheses unless otherwise noted Notes 0 062 in thick Gasket Certification Approved Label External Earth External Earth Vent Ref Air Internal Earth Table 1 Mounting Flange gasket included 4 Holes Eq Sp on BC Hole Dia Flange Dia DIN ANSI 152 4 6 00 190 7 5 19 0 75 170 6 69...

Page 36: ...ics Installation 56 0 2 21 164 6 6 48 246 9 9 72 84 6 3 33 62 0 2 44 DIA 189 8 7 47 140 2 5 52 66 5 2 62 93 5 3 68 Pipe Mount Configuration REMOTE ELECTRONICS WITH LOI AND WINDOW COVER REMOTE ELECTRONICS WITH MEMBRANE KEYPAD AND BLIND COVER 38740029 Wall Mount Configuration Note All dimensions are in millimeters with inches in parentheses ...

Page 37: ... 912 35 9 DIM B Diffuser Dust Seal Assy Add Check Valve in CAL Gas Line 3 4 NPT Electrical Connection Ref Air CAL Gas ANSI DIN 1 4 in Tube 1 4 in Tube GAS CAL Snubber Dust Seal Assembly 5 0 2 91 3 6 Dia Nominal 99 3 9 DIM A Notes Removal Envelope DIM B 178 7 00 343 13 50 38740072 8 Holes Eq Sp On BC 3D39003 Table 4 Abrasive Shield Hole Dia Flange Dia 229 9 00 235 9 25 19 0 75 24 0 94 190 7 50 190 ...

Page 38: ...G PLATE FOR HAZARDOUS AREA OXYMITTER 5000 WITH ABRASIVE SHIELD MOUNTING PLATE FOR HAZARDOUS AREA OXYMITTER 5000 Crosshatched area in 4 corners may be used to provide additional holes for field bolting of plate to outside wall surface 4 Studs Lockwashers and Nuts equally spaced on C Dia B C A 82 6 3 25 Dia B 38740073 C MOUNTING PLATE OUTLINE Note Dimensions are in millimeters with inches in parenth...

Page 39: ...unting Plate Bolt Mounting Plate to Outside Wall Surface 82 5 3 25 Minimum Dia Hole in Wall Stack or Duct Metal Wall Weld or bolt mounting plate to metal wall of stack or duct Joint must be air tight Field weld pipe to Mounting Plate 102 4 0 O D Ref Pipe 3 5 in Sched 40 Pipe Sleeve Not by length by Customer Emerson Process Management Masonry stack wall Outside Wall Surface Joint Must be Air Tight ...

Page 40: ...the hub grooves as the Hazardous Area Oxymitter 5000 slides into the 15 degree forcing cone in the abrasive shield NOTE If process temperatures will exceed 200 C 392 F use anti seize compound on the stud threads to ease future removal of the Hazardous Area Oxymitter 5000 7 Insert probe through the opening in the mounting plate and bolt the unit to the plate NOTE To maintain CE compliance ensure a ...

Page 41: ...val Vee Deflector Vee Deflector Ceramic Diffusion Element Setscrew Filter Gas Flow Direction 38740006 Apex P S U E I T P I C R H W E N T H G C KE N I E E R W A V I S O L P X O M T A G N I N R I T LA I V E E E H GAS CAL Line Votage Fieldbus Digital Signal Stack or Duct Metal Wall Mounting Plate Replace Insulation after Installing Hazardous Area Oxymitter 5000 Insulation 38740007 Drip Loop ...

Page 42: ...tective equipment covers and safety ground leads after installation Failure to install covers and ground leads could result in serious injury or death To meet the Safety Requirements of IEC 1010 EC requirement and ensure safe operation of this equipment connection to the main electrical power supply must be made through a circuit breaker min 10 A which will disconnect all current carrying conducto...

Page 43: ... to trigger an alarm or to provide a calibration handshake signal to an IMPS or SPS 4001B c If autocalibration is not utilized a common bi directional logic contact is provided for any of the equipment alarms listed in Table 8 1 The assignment of alarms that will actuate this contact is modified by one of seven additional configuration settings mode 1 through mode 7 listed in Table 4 1 The logic c...

Page 44: ...EGRAL ELECTRONICS WITH REMOTE SPS 4001B INTEGRAL ELECTRONICS WITH REMOTE IMPS 4000 Line 1 Neutral Ground 90 250 VAC 50 60 Hz Line Voltage Input Calibration Handshake Line Voltage Calibration Handshake Logic I O Terminal Block Ground Lugs Line 1 Neutral Ground Ground 90 250 VAC 50 60 Hz Line Voltage Input 90 250 VAC 50 60 Hz Line Voltage Input Line 1 Neutral Ground Ground Fieldbus Digital Signal Fi...

Page 45: ...ensure safe operation of this equipment connection to the main electrical power supply must be made through a circuit breaker min 10 A which will disconnect all current carrying conductors during a fault situation This circuit breaker should also include a mechanically operated isolating switch If not then another external means of disconnecting the supply from the equipment should be located clos...

Page 46: ...ion Handshake Logic I O 1 The output signal can be used to trigger an alarm or to provide a calibration handshake signal to an IMPS or SPS 4001B a If autocalibration is not utilized a common bi directional logic contact is provided for any of the equipment alarms listed in Table 8 1 The assignment of alarms that will actuate this contact is modified by one of seven additional configuration setting...

Page 47: ...RN BRN BLU YEL WHT GRN YEL or GRN G P Type K Thermocouple Signal Terminal Block Ground Lugs Heater Power Below Cover Calibration Handshake Logic I O Line Voltage Fieldbus Digital Signal Terminal Block Ground Lugs Interconnecting Cable To IMPS 4000 if used Refer to IMPS 4000 Instruction Manual Logic I O Logic I O Line 1 Neutral Ground 90 250 VAC 50 60 Hz Line Voltage Input Fieldbus Digital Signal G...

Page 48: ...f the terminal block Figure 2 10 2 Loosen screw 18 Figure 9 3 cover lock 19 and washer 20 at the probe head Remove cover 17 3 See Figure 2 10 Connect the heater power leads the thermocouple leads and the oxygen signal leads of the interconnecting cable to the terminal block The cable leads are tagged for polarity To avoid a shock hazard the heater power terminal cover must be installed 4 Install c...

Page 49: ...e Gage 0 103 kPa Gage 0 15 psig 275431 006 3 Combination Filter Reg 0 207 kPa Gage 0 30 psig 4505C21G01 Note Dimensions are in millimeters with inches in parentheses All piping specified in U S Standards 1 2 3 122 17 4 81 Flow Set Point Knob 0 125 27 NPT Outlet 30 22 1 19 254 10 0 Drain Valve 79 25 Max 3 12 215 90 8 50 Max 50 80 2 0 Mounting Holes 81 03 Lg for 7 92 Dia Through Bolts 3 19 0 312 38 ...

Page 50: ...e that the Hazardous Area Oxymitter 5000 is turned on and operating prior to firing up the combustion process Damage can result from having a cold Hazardous Area Oxymitter 5000 exposed to the process gases During outages and if possible leave all Hazardous Area Oxymitter 5000 units running to prevent condensation and premature aging from thermal cycling 500 VA SERIAL NO TAG NO OXYMITTER 5000 VOLTS...

Page 51: ...ver 2 Check the terminal block wiring Figure 3 1 Be sure the power fieldbus signal and the logic outputs are properly connected and secure To avoid a shock hazard the power terminal cover must be installed For units with remote electronics check the terminal block wiring at the probe and at the remote electronics unit 3 Install cover 17 Figure 9 3 or Figure 9 4 over terminal block 15 and secure wi...

Page 52: ...main in the OFF position 38740032 AC L1 AC N 500 VA SERIAL NO TAG NO OXYMITTER 5000 WATTS VOLTS FUSE LINE OUTPUT Rosemount Analytical Inc Solon OH 44139 85 264 VAC 48 62 Hz TM 800 433 6076 4 20 mA R 5 Amps TM HART SMART FAMILY DIAGNOSTIC ALARMS TEST POINTS HEATER T C HEATER 02 CELL CALIBRATION CALIBRATION RECOMMENDED 02 CELL mV 02 CELL mv HEATER T C HEATER T C INC INC DEC DEC HIGH GAS LOW GAS CAL ...

Page 53: ...w be monitored Pressing the INC or DEC once will cause the output to switch from the process gas to the calibration gas Pressing INC or DEC a second time will increase or decrease the calibration gas parameter If the keys have been inactive for one minute the output reverts to the process gas When a calibration has been initiated the value at TP5 and TP6 is the O2 seen by the cell Oxygen levels as...

Page 54: ... LOGIC I O PIN MODE via fieldbus or LOI The ten different modes available are explained in Table 3 1 Alarm When configured as an alarm this signal alerts you to an out of spec condition The output is 5 Vdc in series with a 340 ohm resistor DIAGNOSTIC ALARMS TEST POINTS HEATER T C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV O2 CELL mV HEATER T C HEATER T C INC INC DEC DEC HIGH GAS...

Page 55: ...s Area Oxymitter 5000 without an IMPS 4000 or SPS 4001B The default condition for a Hazardous Area Oxymitter 5000 with an IMPS 4000 or SPS 4001B Table 3 2 Logic I O Parameters Mode Configuration 0 The unit is not configured for any alarm condition 1 The unit is configured for a Unit Alarm 2 The unit is configured for Low O2 3 The unit is configured for both a Unit Alarm and Low O2 4 The unit is co...

Page 56: ...s always accurate and eliminates many unnecessary calibrations based on calendar days or weeks since previous calibration When utilizing the SPS 4001B or IMPS 4000 consider wiring some or all associated alarm contacts 1 CALIBRATION INITIATE Contact from the control room to an SPS 4001B or IMPS 4000 one per probe provides the ability to manually initiate a calibration at any time from the control r...

Page 57: ... block 15 2 Check the terminal block wiring Figure 4 1 Be sure the power fieldbus digital signal and the logic outputs are properly connected and secure To avoid a shock hazard the power terminal cover must be installed For units with remote electronics check the terminal block wiring at the probe and at the remote electronics unit 3 Install cover 17 Figure 9 3 or Figure 9 4 over terminal block 15...

Page 58: ...ws the Oxymitter to be placed into simulate mode through the fieldbus interface Positions 1 3 and 4 of SW2 are not used and should remain in the OFF position AC L1 AC N 500 VA SERIAL NO TAG NO OXYMITTER 5000 WATTS VOLTS FUSE LINE OUTPUT Rosemount Analytical Inc Solon OH 44139 85 264 VAC 48 62 Hz TM 800 433 6076 4 20 mA R 5 Amps TM HART SMART FAMILY Fieldbus Digital Signal Logic I O Ground Lugs Ter...

Page 59: ...and remove the LOI module Attach alligator leads from a multimeter across TP5 and TP6 Install the LOI module and power up the Oxymitter 5000 Allow time for the cell to reach operating temperature The calibration and process gases can now be monitored When a calibration has been initiated the value at TP5 and TP6 is the O2 seen by the cell Oxygen levels as seen on the multimeter are 8 0 O2 8 0 VDC ...

Page 60: ...e setting of the LOGIC I O PIN MODE via FOUNDATION fieldbus or LOI The ten different modes available are explained in Table 4 1 Alarm When configured as an alarm this signal alerts you to an out of spec condition The output is 5 Vdc in series with a 340 ohm resistor For optimum performance Emerson Process Management recommends connecting the output to a Potter Brumfield 3 2 mA DC relay P N R10S E1...

Page 61: ...Critical Alarm Emerson Process Management recommends that the factory default be utilized When a critical alarm occurs which causes the O2 reading to become unstable or unreliable the Oxymitter will flag the O2 reading All further O2 readings will be flagged as Out Of Service until the problem has been corrected If the O2 measurement is being utilized as part of an automatic control loop the loop ...

Page 62: ... room to an SPS 4001B or IMPS 4000 one per probe provides the ability to manually initiate a calibration at any time from the control room Note that calibrations can also be initiated via Foundation fieldbus or from the keypad on the Oxymitter 5000 2 IN CALIBRATION One contact per probe provides notification to the control room that the calibration recommended diagnostic has initiated an automatic...

Page 63: ...starts again This ramp cycle continues until the cell is up to operating temperature Operating Display The ramp cycle turns into a cycle where the diagnostic LEDs light in sequence from the top to the bottom one at a time After the bottom LED turns on the sequence starts again at the top with the HEATER T C LED Figure 5 1 Figure 5 1 Startup and Normal Operation DIAGNOSTIC ALARMS TEST POINTS HEATER...

Page 64: ... l min 0 5 scfh OPERATION Overview Ensure the Hazardous Area Oxymitter 5000 is at normal operation The diagnostic LEDs will display the operating cycle All other LEDs should be off See Figure 5 3 DIAGNOSTIC ALARM LEDs If there is an error in the system one of these LEDs will flash various blink codes See Section 8 Troubleshooting In the case of multiple errors only one will be displayed based on a...

Page 65: ...NC INC DEC DEC HIGH GAS LOW GAS CAL TEST GAS PROCESS 02 Membrane Keys Membrane Keys Membrane Key Diagnostic LEDs 38740037 HEATER T C HEATER O CELL 2 CALIBRATION 1 2 3 4 1 2 3 4 DIAGNOSTIC ALARMS TEST POINTS HEATER T C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV O2 CELL mv HEATER T C HEATER T C INC INC DEC DEC HIGH GAS LOW GAS CAL TEST GAS PROCESS O2 SW2 TP1 J1 TP2 TP3 RED YEL GRN...

Page 66: ...DEC The INC and DEC keys are used to set the values of the calibration gases Attach a multimeter across TP5 and TP6 The calibration and process gases can now be monitored Pressing the INC or DEC once will cause the output to switch from the process gas to the calibration gas Pressing INC or DEC a second time will increase or decrease the calibration gas parameter If the keys have been inactive for...

Page 67: ...to heat to operating temperature This condition is indicated by a warm up display on the LOI Figure 6 1 This message will continue to display until the cell is up to operating temperature Operating Display The normal operating display is the O2 concentration The normal display is shown in Figure 6 2 Error If there is an error condition at startup an alarm message will be displayed Refer to Section...

Page 68: ...Hazardous Area Oxymitter 5000 6 2 Instruction Manual IM 106 350C Rev 2 2 July 2008 Figure 6 1 Startup Display Figure 6 2 Normal Display 38740039 O2 Ø ØØ LK warm up 367dgC O2 2 59 LK normal 38740040 ...

Page 69: ...a detector for each key The detectors can detect a finger placed above the button through the glass window There is no need to open the instrument in bad weather or in hazardous areas in order to access the electronics Lockout The Local Operator Interface LOI has a lockout feature that prevents nuisance actuation by someone brushing against the glass window raindrops dirt insects etc This lockout ...

Page 70: ...o occur LOI KEY DESIGNATIONS The gray key top left will move one level higher in the menu structure When entering numbers this key will move the cursor to the left This key also doubles as an Enter key once numbers are entered and when the cursor is moved to its left most position The new data entry value will appear in the top line of the LOI display once it is accepted The blue key bottom left a...

Page 71: ...ALIBRATION Start Calib Abort Calib Cal Constants O2 Slope ____ mV D O2 Constant ____ mV O2 Cell Imped ____ ohm Cal Status Current Calib Previous Failed Calib Pre O2 Slope _____mV D Pre O2 Constant _______mV Bad O2 Slope _____mV D Bad O2 Constant _______mV Calib Step _______ ___Sec ___H Calib Time Next O2 Cal For this menu column the selections in are user configurable All other parameters are disp...

Page 72: ...alib _____ _____ Yes No Yes No ____H ____H ___Sec ___Sec Yes No O2 Type O2 Range O2 Alarm Leve _______ ______ l _____mA Do O2 Trim Calib Setup Input Output Parameters Status Software CONTINUED FROM SHEET 1 Analog Digital NOTE In column four of this menu the selections in are user configurable text selections are procedures related instructions are displayed on the LOI All other parameters are disp...

Page 73: ...ck to the normal process reading and the 4 20 mA signal can be released Auto Calib Select Yes if an SPS or IMPS autocalibration system is part of the system SYSTEM Input Output Analog Pertaining to the analog 4 20 mA signal representing O2 O2 Type 4 20 mA signal may be configured to increase with increasing O2 or the reverse O2 Range Upper O2 range is user selectable O2 Alarm Level User can config...

Page 74: ...0 sec but it is user configurable A Z keypad pattern will unlock the keypad Revert Time Once a user goes one level deep into the menu structure an additional revert time is provided to prevent nuisance lockouts One hour is the default and it is user configurable Luminance Gas fluorescence brightness is user adjustable SYSTEM Status Alarms Diagnostic alarms Section 8 Troubleshooting PID Parameter D...

Page 75: ...be oriented as desired by the user Figure 6 5 LOI Module Connectors OXYMITTER 5000 TEST POINTS Refer to Figure 6 6 System test points are located on the board below the LOI module Test points 1 through 6 allow you to monitor with a multimeter the heater thermocouple the O2 cell millivolt and the process O2 TP1 and TP2 monitor the oxygen cell millivolt output which equates to the percentage of oxyg...

Page 76: ...Hazardous Area Oxymitter 5000 6 10 Instruction Manual IM 106 350C Rev 2 2 July 2008 Figure 6 6 Test Points TP1 J1 TP2 TP3 RED YEL GRN ORG TP4 TP5 TP6 38740042 ...

Page 77: ...sing a fieldbus digital signal to net work the components The Handheld Communicator may be interfaced with a personal computer PC providing that special software has been installed To connect the Hand held Communicator to a PC an interface adapter is required Refer to the proper Handheld Communicator documentation in regard to the PC interface option FIELDBUS TERMINAL BLOCK CONNECTIONS Any device ...

Page 78: ...a PC refer to applicable Handheld documentation regarding Model 375 PC applications In the on line mode the communicator is connected to a fieldbus terminal block NOTE If the Handheld Communicator is turned on while connected to the fieldbus terminal block an undefined status indication appears while the communicator warms up Wait until the warm up period ends to continue 38740103 AC L1 AC N 4 20 ...

Page 79: ... default condition for an Oxymitter 5000 without an IMPS 4000 or SPS 4001B The default condition for an Oxymitter 5000 with an IMPS 4000 or SPS 4001B Mode Configuration 0 The unit is not configured for any alarm condition 1 The unit is configured for a Unit Alarm 2 The unit is configured for Low O2 3 The unit is configured for both a Unit Alarm and Low O2 4 The unit is configured for a High AC Imp...

Page 80: ...Cell mV CJ T C mV CJ Temp Value Max CJ Temp O2 Reading Value Cal slope Cal constant Cal last slope Cal last constant Cal sensor impedance Sensor impedance Sensor type Sensor SN Sensor Range EU at 100 Sensor Range EU at 0 Cal cycle state Cal state time Cal point high Cal point low Cal tracks Cal gas time Cal purge time Automatic calibration enabled Snsr Cal Date Snsr Cal Loc Name of person who cali...

Page 81: ...s Remove the Oxymitter 5000 from any automatic control loops to avoid a potentially dangerous operating condition and press OK 3 From this point follow the on screen prompts to complete the calibration procedure When a step is complete select Proceed to Next Step and press the Next button 4 During the wait periods such as during a purge the Time Remaining display may be updated by selecting Update...

Page 82: ...Hazardous Area Oxymitter 5000 7 6 Instruction Manual IM 106 350C Rev 2 2 July 2008 ...

Page 83: ...e instrument s operating principles When the Zirconium Oxide sensing cell is heated to its setpoint 736 C 1357 F the cell will generate a voltage that re presents the difference between the process O2 and the reference O2 inside the probe 20 95 O2 ambient air Test points Figure 8 1 are provided to read the raw millivolt value generated by the thermocouple that controls both the cell temperature an...

Page 84: ... O2 at 736 C Reference Air 20 9 O2 38740016 10 1 0 01 0 1 0 0 50 100 150 200 Concentration O 2 EMF mV 100 O Sensor Performance at 736 C 2 O O2 100 20 15 10 9 8 7 6 5 4 EMF mV 34 1 0 7 25 16 1 18 4 21 1 23 8 27 2 31 2 36 0 O2 3 2 1 0 8 0 6 0 5 0 4 0 2 0 1 0 01 EMF mV 42 3 51 1 66 1 71 0 77 5 81 5 86 3 101 4 116 6 166 8 ...

Page 85: ...000 uses a microprocessor and supporting integrated circuits IC If the electronics are handled roughly during installation or located where subjected to severe vibration the ICs could work loose Before troubleshooting the system ensure all ICs are fully seated Electrostatic Discharge Electrostatic discharge can damage the ICs used in the electronics Before removing or handling the processor board ...

Page 86: ... higher voltage device such as a light or horn An interposing relay may also be required for certain DCS input cards A Potter Brumfield R10S E1Y1 J1 0K 3 2 mA DC or an equal interposing relay will be mounted where the contact wires terminate in the control relay room If autocalibration systems are utilized the bi directional logic contact is utilized as a hand shake signal between the autocalibrat...

Page 87: ...low calibration gas flowing One contact per IMPS 4000 for high calibration gas flowing IDENTIFYING AND CORRECTING ALARM INDICATIONS For a Hazardous Area Oxymitter 5000 with a membrane keypad faults are indicated by four diagnostic or unit alarm LEDs A pattern of repeating blinks define the problem A condensed table of the errors and the corresponding blink codes can be found on the inside right co...

Page 88: ... 4 5 Open High High Temp High Case Temp Low Temp High Temp 5 6 7 8 9 No No Yes Yes Yes O2 CELL 1 3 4 High mV Bad EEprom Corrupt 10 11 12 Yes Yes No CALIBRATION 1 2 3 Invalid Slope Invalid Constant Last Calibration Failed Calibration Recommended 13 14 15 Yes Yes Yes Yes Message Status Fault Number Self Clearing O2 T C OPEN Heater T C Open 1 No O2 T C SHORTED Heater T C Shorted 2 No O2 T C REVERSED ...

Page 89: ...voltage from TP3 to TP4 If the reading is 1 2 VDC 0 1 VDC the thermocouple is open 3 Remove power Disconnect J1 Measure the resistance across the red and yellow thermocouple leads The resistance should be approximately 1 ohm 4 If the thermocouple is open see Heater Strut Replacement in Section 9 Maintenance and Service LOI When Fault 1 is detected the LOI displays the O2 T C Open message 1 Remove ...

Page 90: ...n a shorted thermocouple is likely 2 Remove power and disconnect J1 3 Measure the resistance from TP3 to TP4 The reading should be approximately 20K ohms 4 If so the short is not on the PC board The thermocouple wiring or the thermocouple is shorted See Heater Strut Replacement in Section 9 Maintenance and Service LOI When Fault 2 is detected the LOI displays the O2 T C Shorted message 1 Remove po...

Page 91: ... voltage from TP3 to TP4 If the reading is negative the thermocouple wiring is reversed 2 Check red and yellow wires in the J1 connector for the proper placement 3 If the wiring is correct the fault is in the PC board See Electronic Assembly Replacement in Section 9 Maintenance and Service LOI When Fault 3 is detected the LOI displays the O2 T C Reversed message 1 Remove power Unscrew and remove t...

Page 92: ...nds and repeats Figure 8 6 1 Call the factory for assistance LOI When Fault 4 is detected the LOI displays the ADC Error message 1 Call the factory for assistance DIAGNOSTIC ALARMS TEST POINTS HEATER T C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV O2 CELL m HEATER T C HEATER T C V INC INC DEC DEC HIGH GAS LOW GAS CAL TEST GAS PROCESS O2 SW2 TP1 J1 TP2 TP3 RED YEL GRN ORG TP4 TP5 ...

Page 93: ... Using a multimeter measure the resistance across the terminals of heater connector J8 4 The measurement should be approxi mately 72 ohms If the heater is open see Heater Strut Replacement in Section 9 Maintenance and Service LOI When Fault 5 is detected the LOI displays the O2 Heater Open message 1 Remove power Unscrew and remove the LOI module from the electronic assembly 2 Perform the diagnosti...

Page 94: ...re power 4 If the condition repeats replace the electronic assembly per Electronic Assembly Replacement in Section 9 Maintenance and Service LOI When Fault 6 is detected the LOI displays the Very Hi O2 Temp message 1 The very high O2 temperature alarm will activate when the thermocouple produces a voltage of 37 1 mV 900 C 1652 F 2 The triac and the temperature control may be at fault 3 Remove powe...

Page 95: ... the Hazardous Area Oxymitter 5000 is installed exceeds the ambient temperature requirements or that heat due to convec tion is causing case temperature to rise above the limit 3 Placing a spool piece between the stack flange and the Hazardous Area Oxymitter 5000 flange may eliminate this problem 4 If a spool piece does not solve the problem relocation is the only solution LOI When Fault 7 is dete...

Page 96: ...roximately 29 3 mV then an Open Heater fault will be displayed 3 Power down the electronics Remove the electronic assembly per Electronic Assembly Replacement in Section 9 Maintenance and Service Using a multimeter measure the resistance across the terminals of heater connector J8 4 If the heater is good the reading will be approximately 70 ohms If the heater is open see Heater Strut Replacement i...

Page 97: ... heater temp alarm activates 2 An alarm is sent via fieldbus 3 This alarm is self clearing When temperature control is restored and the thermocouple voltage returns to the normal range the alarm clears 4 If the temperature continues to rise the next alarm will be the high high heater temp alarm LOI When Fault 9 is detected the LOI displays the O2 Temp Hi message Refer to the comments and procedure...

Page 98: ...orange or green have become detached from the input 2 One possible cause is connector J1 The orange or green wire has come loose from the crimped connection 3 The platinum pad could also be at fault The pad could have broken free from the back of the cell 4 Replace heater strut per Heater Strut Replacement in Section 9 Maintenance and Service If necessary replace the cell and flange assembly per C...

Page 99: ...he bad cell alarm activates when the cell exceeds the maximum resistance value 2 The cell should be replaced See Cell Replacement in Section 9 Maintenance and Service for cell replacement instructions LOI When Fault 11 is detected the LOI displays the O2 Cell Bad message Refer to the comments and procedures in paragraphs 1 and 2 above LOI KEYPAD DIAGNOSTIC ALARMS TEST POINTS HEATER T C HEATER O2 C...

Page 100: ...d 2 To correct this problem power down and then restore power The alarm should clear 3 If the alarm occurs while the unit is running there is a hardware problem on the microprocessor board 4 If cycling the power does not clear the alarm see Electronic Assembly Replacement in Section 9 Maintenance and Service LOI When Fault 12 is detected the LOI displays the EEprom Corrupt message Refer to the com...

Page 101: ...ation with Keypad in Section 9 Maintenance and Service Verify the calibration by carefully repeating it Ensure the calibration gases match the calibration gas parameters If you attach a multimeter to TP1 and TP2 sample gas measurements are 8 O2 23 mV 0 4 O2 85 mV 1 Power down the Hazardous Area Oxymitter 5000 and remove it from the stack 2 Replace the cell per Cell Replacement in Section 9 Mainten...

Page 102: ... outside of the range 4 mV to 10 mV the alarm will activate See Calibration with Keypad in Section 9 Maintenance and Service and verify the last calibration was performed correctly 3 Power down the Hazardous Area Oxymitter 5000 and remove it from the stack 4 Replace the cell per Cell Replacement in Section 9 Maintenance and Service LOI When Fault 14 is detected the LOI displays the O2 Cell Bad mes...

Page 103: ... failed alarm activates when the slope and constant values calculated are out of range and the unit reverts to using the previous calibration values 2 The cell should be replaced See Cell Replacement in Section 9 Maintenance and Service for cell replacement instructions LOI When Fault 15 is detected the LOI displays the Calib Failed message Refer to the comments in paragraphs 1 and 2 above DIAGNOS...

Page 104: ...the O2 reading upward 1 Make sure that the calibration gas line is capped tightly between calibrations If autocal is used make sure the check valve is seating properly 2 If an abrasive shield is installed to protect the entire probe from particulate erosion a leak in the probe flange gasket can allow ambient air to migrate down the annular space between the probe and shield and then into the cell ...

Page 105: ...al s speed of response will degrade The O2 trend in the control room will become smoother When calibrating the calibration gas flow rate will be noted to be lower Never readjust this flow upwards Adjust this flow only when a new diffuser is installed Always note the time it takes for the cell to recover to the normal process value after the cal gas is removed As the diffuser plugs this recovery ti...

Page 106: ...__________________________________________________________________________ Date Placed Into Service __________________________________________________________________ Notes Responseinitial When the second calibration gas is turned off note the number of seconds required for the O2 value to begin migrating back to the process value Responsefinal When the second calibration gas is turned off note th...

Page 107: ...et to track transmitter performance Before calibrating the Hazardous Area Oxymitter 5000 verify that the calibration gas parameters are correct by setting the gas concentrations Keys in Section 5 Startup and Operation of Hazardous Area Oxymitter 5000 with Membrane Keypad or LOI Menu Tree in Section 6 Startup and Operation of Hazardous Area Oxymitter 5000 with LOI used when calibrating the unit and...

Page 108: ...ad three times within three seconds or abort via the LOI FOUNDATION fieldbus or an IMPS 4000 An aborted calibration will retain the values of the previous good calibration Automatic Calibration Automatic calibrations require no operator action However the calibration gases must be permanently piped to the Hazardous Area Oxymitter 5000 an SPS 4001B or IMPS 4000 must be installed to sequence the gas...

Page 109: ...oom so that any automatic control loops can be placed in manual Then the sequencer begins to sequence the calibration gases Semi Automatic Calibration Semi automatic calibrations only require operator initiation However the calibration gases must be permanently piped to the Hazardous Area Oxymitter 5000 an SPS 4001B or IMPS 4000 must be installed to sequence the gases and the logic I O must be set...

Page 110: ... Manual Calibration with Membrane Keypad Manual calibrations must be performed at the Hazardous Area Oxymitter 5000 site and will require operator intervention throughout the process Manual calibration instructions in condensed form can also be found on the inside of the right electronics housing cover Figure 9 2 Use the following procedure to perform a manual calibration 1 Place control loop in m...

Page 111: ...n if step 6 is not done within 30 minutes f Push the CAL key the CAL LED will be on solid The timer is activated for the second calibration gas flow When the timer times out the CAL LED will flash a 2 pattern flash or a 3 pattern flash 2 pattern flash equals a valid calibration 3 pattern flash equals an invalid calibration If the slope or the constant is out of specification a diagnostic alarm LED...

Page 112: ...nu tree To calibrate the Hazardous Area Oxymitter 5000 from the LOI access the CALIBRATION Start Calibration menu CALIBRATION Start Calibration This is the starting point for calibrations The LOI will instruct the user through this entire procedure You can select Abort Calib at any time to abort the calibration 1 The LOI displays the following Apply Gas 1 Hit E when ready The Oxymitter 5000 is rea...

Page 113: ...gas purge timer times out the Oxymitter 5000 begins to read the process O2 Abort Calibration Exits the calibration After calibration gases are removed and the purge times out the instrument goes back to normal operational mode Cal Constants Results of the Calibration Current calibration If the calibration passed these values will be updated Log these values onto the calibration log sheet supplied ...

Page 114: ...mfortable working temperature 2 Replace a Bolt the Hazardous Area Oxymitter 5000 to the stack and install the insulation b Connect all signal and power leads at the probe Refer to Section 2 Installation for detailed wiring instructions c Install left side cover 17 Figure 9 3 or Figure 9 4 and ensure it is tight Secure the cover using captive washer 20 cover lock 19 and screw 18 d Connect the calib...

Page 115: ... cannot be removed 4 Make sure the o ring 35 is in good condition Replace o ring if damaged 5 Make sure that the conduit port of the electronic housing is on the same side as the CAL and REF gas ports Install four washers 21 and screws 22 Tighten screws 6 Follow the instructions in Probe Installation in Section 2 Installation to install the Hazardous Area Oxymitter 5000 into the stack or duct Do n...

Page 116: ...use Cap 8 Fuse 9 Power Supply Board 10 Captive Screw 11 Housing 12 Screw 13 Lock Washer 14 Cable Clamp 15 Terminal Block 16 Captive Screw 17 Blind Cover 17A O Ring 18 Screw 19 Cover Lock 20 Captive Washer 21 Washer 22 Screw 23 Probe Tube Assembly 24 Gasket 25 Corrugated Seal 26 Cell and Flange Assembly 27 Retainer Screw 28 Flame Arrester with Snubber Diffuser 29 Flame Arrestor Fitting 30 Cap 31 Sc...

Page 117: ...over 17A O Ring 18 Screw 19 Cover Lock 20 Captive Washer 21 Lock Washer 22 Screw 23 Mounting Kit 24 25 Adapter Plug 26 O Ring 27 Harness Assembly Junction Box 28 Spacer Block 29 Connecting Cable Signal 30 Connecting Cable Heater 31 Screw 32 Washer 33 Fieldbus Output Board 34 Fieldbus Isolator Board 22 21 DEC 02 3 4 5 11 15 23 12 13 14 16 18 20 19 18 20 19 17 24 26 25 27 17A 22 21 28 26 9 7 8 37 6 ...

Page 118: ...aptive screws 9 Figure 9 3 or Figure 9 4 Slide electronic assembly 2 partially out of housing 11 Figure 9 5 Electronic Assembly 500 VA R SERIAL NO TAG NO OXYMITTER 4000 VOLTS WATTS OUTPUT LINE FUSE Rosemount Analytical Inc Solon OH 44139 85 264 VAC 48 62 Hz TM 800 433 6076 4 20 mA R 5 Amps TM HART SMART FAMILY 38740078 DIAGNOSTIC ALARMS TEST POINTS HEATER T C HEATER O2 CELL CALIBRATION CALIBRATION...

Page 119: ... is secure 8 Holding the J1 connector leads slide the electronic assembly the rest of the way into the housing Seat the electronic assembly on the mating connector pins 9 Gently try to rotate the electronic assembly to check for full seating If the electronic assembly rotates remove the assembly and repeat step 8 10 Reconnect the J1 connector to the microprocessor board Figure 9 5 Ensure the conne...

Page 120: ...ctronic assembly 2 Figure 9 3 or Figure 9 4 from housing 11 6 Turn the electronic assembly over so that you are looking at the bottom of the power supply board Figure 9 7 7 Gently depress the two white posts one at a time Carefully separate the power supply board from the analog board 8 Remove the fuse and replace it with a new one 9 Align the white posts with the post holes on the power supply bo...

Page 121: ...re 14 Tighten three captive screws 10 Figure 9 3 or Figure 9 4 in the top of microprocessor board 5 15 Replace right housing cover 1 Figure 9 3 make sure it is tight Secure the cover using captive washer 20 cover lock 19 and screw 18 16 Install and tighten cover 1 make sure it is tight Secure the cover using captive washer 20 cover lock 19 and screw 18 Entire Probe Replacement Excluding Electronic...

Page 122: ...2 Remove oxygen sensing cell per Cell Replacement steps 1 through 5 3 Remove four screws 22 Figure 9 3 and washers 21 from probe tube assembly 23 Remove the probe tube assembly from housing 11 4 Once the probe and housing are separated spring tension releases and heater strut assembly 36 moves up Remove strut pressure clamp 39 5 Disconnect the heater and signal wire connectors from the mating conn...

Page 123: ...ly the strut will slide in the rest of the way 10 As the strut installation nears completion install the guide rod into the calibration gas tube to assist in guiding the calibration gas tube through the hole in the end of the strut 11 Push down on the back plate of the strut to make sure you have spring tension and then install strut pressure clamp 38 on the back plate 12 Install gas port fittings...

Page 124: ...e used Spanner and hex wrenches needed for this procedure are part of an available special tools kit Table 10 1 Figure 9 9 Cell Replacement Kit When working on this equipment on the laboratory bench be aware that the Hazardous Area Oxymitter 5000 probe tube and flame arrestor hub can be hot up to 300 C 572 F in the region of the probe heater 38740022 Probe Tube Not Included in Kit Corrugated Seal ...

Page 125: ...to the contact pad push the cell assembly back into the probe against spring pressure and quickly twist the cell assembly The cell and contact pad should separate If the contact pad stays fused to the cell a new contact thermocouple assembly must be installed Disconnect the orange cell wire at the probe electronics end of the strut by cutting the wire Withdraw the cell with the wire still attached...

Page 126: ... arrestor with the locking setscrew Torque to 2 8 N m 25 in lbs If applicable reinstall the vee deflector orienting apex toward gas flow Secure with the setscrew and anti seize compound Torque to 2 8 N m 25 in lbs 11 On systems equipped with an abrasive shield install the dust seal gaskets with joints 180 apart 12 If previously removed install the entire electronics per Replacement of Entire Elect...

Page 127: ...ly Kit Table 10 1 Replacement Procedure 1 Follow the instructions given in Removal and Replacement of Probe to remove the Hazardous Area Oxymitter 5000 from the stack or duct 2 Loosen setscrews Figure 9 10 using hex wrench from Probe Disassembly Kit Table 10 1 and remove vee deflector Inspect setscrews If damaged replace with stainless setscrews coated with anti seize compound 3 On systems equippe...

Page 128: ...hten with hex wrench 15 Reinstall probe on stack flange Contact and Thermocouple Assembly Replacement See Figure 9 11 1 Remove the cell per Cell Replacement steps 1 through 5 2 Remove the heater strut assembly per Heater Strut Replacement steps 3 through 8 3 Use a pencil to mark locations of the spring clips on the ceramic rod of the contact and thermocouple assembly 4 Squeeze the tabs on the spri...

Page 129: ...tall the dust seal gaskets with joints 180 apart 10 Follow instructions in Probe Installation in Section 2 Installation to install the Hazardous Area Oxymitter 5000 into the stack or duct If there is an abrasive shield in the stack make sure the dust seal gaskets are in place as they enter the 15 reducing cone Figure 9 11 Contact and Thermocouple Assembly Replacement 38740024 Strut Tube Supports C...

Page 130: ...Hazardous Area Oxymitter 5000 9 24 Instruction Manual IM 106 350C Rev 2 2 July 2008 ...

Page 131: ...tor with Snubber Diffuser Probe 8 4 37 3D39746G11 3D39745G11 3 ANSI Flame Arrestor with Snubber Diffuser Probe 8 4 37 3D39746G12 3D39745G12 6 ANSI Flame Arrestor with Snubber Diffuser Probe 8 4 37 3D39746G16 3D39745G16 18 DIN Flame Arrestor with Snubber Diffuser Probe 8 4 37 3D39746G17 3D39745G17 3 DIN Flame Arrestor with Snubber Diffuser Probe 8 4 37 3D39746G18 3D39745G18 18 DIN Flame Arrestor wi...

Page 132: ...rasive Shield Assembly 1 11 3D39003G17 ANSI 3 Abrasive Shield Assembly 1 11 3D39003G18 ANSI 6 Abrasive Shield Assembly 1 11 3D39003G19 DIN 18 Abrasive Shield Assembly 1 11 3D39003G20 DIN 3 Abrasive Shield Assembly 1 11 3D39003G21 DIN 6 Abrasive Shield Assembly 4513C61G03 18 Contact and Thermocouple Assembly 4513C61G04 3 Contact and Thermocouple Assembly 4513C61G05 6 Contact and Thermocouple Assemb...

Page 133: ... Seal 2 2 1U05677G03 Flame Arrestor with Ceramic Diffuser and Spare Dust Seal 2 1 1U05677G04 Flame Arrestor with Snubber Diffuser 2 2 1U05677G05 Flame Arrestor with Snubber Diffuser and Dust Seal 2 2 1U05677G06 Flame Arrestor with Snubber Diffuser and Spare Dust Seal 8 10 1L03650H01 Flame Arrestor Diffusion Hub Setscrew M5 0 5 x 5mm 2 8 263C152G01 Reference Gas Air Set 771B635H01 Calibration Gas F...

Page 134: ...g 8 4 2 3D39862G01 Electronic Assembly 8 4 4 4849B72H01 Membrane Keypad English 8 4 4 4849B72H02 Membrane Keypad German 8 4 4 4849B72H03 Membrane Keypad French 8 4 4 4849B72H04 Membrane Keypad Spanish 8 4 4 4849B72H05 Membrane Keypad Italian 8 4 4A 6A00115G01 LOI Module Local Operator Interface 8 4 11 5R10146G04 Housing 8 4 15 08732 0002 0002 Termination Block Transient Protected 8 4 17A 120039078...

Page 135: ...e Model 375 Handheld Communicator is an interface device that provides a common communication link to compatible instruments such as the Oxymitter 5000 Model 375 Handheld Communications Protocol permits all the information available from the Oxymitter 5000 s electronics to be transmitted over the FOUNDATION fieldbus digital signal By attaching the handheld communicator and Oxymitter 5000 to a term...

Page 136: ...GES Figure 11 2 By Pass Mounting The specially designed Rosemount Analytical By Pass Package for oxygen analyzers has proven to withstand the high temperatures in process heaters while providing the same advantages offered by the in situ sensor Inconel or Kanthal steel tubes provide effective resistance to corrosion and the package uses no moving parts air pumps or other components common to other...

Page 137: ...utomatic calibration routines This sequencer works in conjunction with the Hazardous Area Oxymitter 5000 CALIBRATION RECOMMENDED feature eliminating out of calibration occurrences and the need to send a technician to the installation site In addition the SPS 4001B provides a remote contact input to initiate a calibration from a remote location and relay outputs to alert when a calibration is in pr...

Page 138: ...us Area Oxymitter 5000 probe is installed in a hazardous area The SPS 4001B works in conjunction with the Oxymitter 5000 s CALIBRATION RECOMMENDED feature eliminating out of calibration occurrences and the need to send a technician to the installation site In addition the SPS 4001B provides a remote contact input to initiate a calibration from a remote location and relay outputs to indicate when a...

Page 139: ... s O2 Calibration Gas and Service Kits have been carefully designed to provide a more convenient and fully portable means of testing calibrating and servicing Rosemount Analytical s oxygen analyzers These lightweight disposable gas cylinders eliminate the need to rent gas bottles For more information call Emerson Process Management at 1 800 433 6076 38740066 ...

Page 140: ...Hazardous Area Oxymitter 5000 11 6 Instruction Manual IM 106 350C Rev 2 2 July 2008 ...

Page 141: ...struction Manual IM 106 350C Rev 2 2 July 2008 Hazardous Area Oxymitter 5000 http www raihome com Appendix A Safety Data Safety Instructions page A 2 Safety Data Sheet for Ceramic Fiber Products page A 24 ...

Page 142: ... include a mechanically operated isolating switch If not then another means of disconnecting the equipment from the supply must be provided and clearly marked as such Circuit breakers or switches must comply with a recognized standard such as IEC947 All wiring must conform with any local standards 7 Where equipment or covers are marked with the symbol to the right hazardous voltages are likely to ...

Page 143: ...s konduktory Jistič může také obsahovat mechanický odpojovač Pokud ho neobsahuje musí být zajištěn a jasně označen jiný způsob odpojení zařízení od zdroje Jističe nebo přepínače musí odpovídat uznávaným normám např IEC947 Všechna zapojení musí odpovídat místním normám 7 Je li zařízení nebo kryt označen symbolem na pravé straně pravděpodobně se uvnitř nachází nebezpečné napětí Tyto kryty by měly bý...

Page 144: ...sk betjent kontakt Hvis ikke skal anden form for afbryder mellem forsyning og udstyr benyttes og mærkes som sådan Afbrydere eller kontakter skal overholde en kendt standard som IEC947 7 Hvor udstyr eller dæksler er mærket med dette symbol er farlige spændinger normalt forekom mende bagved Disse dæksler bør kun afmonteres når forsyningsspændingen er frakoblet og da kun af instrueret servicepersonal...

Page 145: ...n mechanische schakelaar bevatten Zoniet moet een andere mogelijkheid bestaan om de voedingsspanning van het toestel te halen en ook duidelijk zo zijn aangegeven Stroomonderbrekers of schakelaars moeten onderworpen zijn aan een erkende standaard zoals IEC947 7 Waar toestellen of deksels aangegeven staan met het symbool is er meestal hoogspanning aanwezig Deze deksels mogen enkel verwijderd worden ...

Page 146: ...ch bediende schakelaar Bij het ontbreken van deze voorziening dient een andere als zodanig duidelijk aangegeven mogelijkheid aanwezig te zijn om de spanning van de apparatuur af te schakelen Zekeringen en schakelaars dienen te voldoen aan een erkende standaard zoals IEC 947 7 Waar de apparatuur of de beschermdeksels kappen gemarkeerd zijn met het volgende symbool kunnen zich hieronder spanning voe...

Page 147: ...chkeit zur Unterbrechung der Spannungszufuhr gewährleistet werden mit Hinweisen deutlich gekennzeichnet werden Ein solcher Mechanismus zur Spannungsunterbrechung muß mit den Normen und Richtlinien für die allgemeine Installation von Elektrogeräten wie zum Beispiel der IEC947 übereinstimmen 7 Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet die eine gefährliche Netzspannung Spannung führe...

Page 148: ... να περιλαµβάνει µηχανικό διακόπτη αποµόνωσης Εάν δεν περιλαµβάνει τότε άλλα µέσα αποσύνδεσης της συσκευής από την τροφοδοσία πρέπει να παροχηθούν και να σηµανθούν σαφώς ως τέτοια Οι ασφαλειοδιακόπτες ή διακόπτες πρέπει να συµµορφώνονται µε αναγνωρισµένα πρότυπα όπως το IEC947 Όλες οι καλωδιώσεις πρέπει να συµµορφώνονται µε τα τοπικά πρότυπα 7 Όπου συσκευές ή καλύµµατα είναι σηµασµένα µε το σύµβολ...

Page 149: ...üliti Vastasel juhul peab seadme toiteallikast lahtiühendamiseks olema teine ja selgelt osutatud moodus Automaatkorgid või lülitid peavad vastama tunnustatud standarditele nagu nt IEC947 Kogu juhtmestik peab vastama kohalikele standarditele 7 Seadmel või ümbristel asuv paremale osutav sümbol tähistab selle all leiduvat ohtlikku pinget Selliste sümbolitega ümbriseid võib eemaldada vaid juhul kui se...

Page 150: ...uojaan täytyy myös sisältyä mekaaninen erotuskytkin Jos ei niin jännitesyöttö on pystyttävä katkaisemaan muilla keinoilla ja merkittävä siten että se tunnistetaan sellaiseksi Turvakytkimien tai kat kaisimien täytyy täyttää IEC947 standardin vaatimukset näkyvyydestä 7 Mikäli laite tai kosketussuoja on merkitty tällä merkillä on merkinnän takana tai alla hengenvaarallisen suuruinen jännite Suojaa ei...

Page 151: ...ant tous les conducteurs en cas d anomalie Ce disjoncteur doit également pouvoir être actionné manuellement de façon mécanique Dans le cas contraire un autre système doit être mis en place afin de pouvoir isoler l appareil et doit être signalisé comme tel Disjoncteurs et interrupteurs doivent être conformes à une norme reconnue telle IEC947 7 Lorsque les équipements ou les capots affichent le symb...

Page 152: ...gy mechanikusan mőködtethetı áramtalanító kapcsolót is Ellenkezı esetben biztosítani kell a berendezés elektromos hálózatról történı lekapcsolásának más módját és ezt világosan jelezni kell A megszakítóknak vagy kapcsolóknak meg kell felelniük egy elismert szabványnak például az IEC947 szabványnak Az összes vezetéknek meg kell felelnie az összes helyi szabványnak 7 Ha a berendezés vagy a burkolata...

Page 153: ...conduttori di circuito in caso di guasto Tale interruttore dovrà inoltre prevedere un sezionatore manuale o altro dispositivo di interruzione dell alimentazione chiaramente identificabile Gli interruttori dovranno essere conformi agli standard riconosciuti quali IEC947 7 Il simbolo riportato sullo strumento o sui coperchi di protezione indica probabile presenza di elevati voltaggi Tali coperchi di...

Page 154: ...tomatinis pertraukiklis taip pat gali tur ti mechaniškai veikiantį įzoliavimo jungiklį Jeigu ne tuomet turi būti nurodytos kitos įrenginio atjungimo priemon s ir aiškai pažym tos kad jos tokios yra Automatiniai perjungikliai ar jungikliai turi atitikti pripažintus standartus tokius kaip IEC947 Visi laidai turi atitikti visus vietinius standartus 7 Kur įrenginys ar dangos yra pažym ti simboliu deši...

Page 155: ...o strāvas padeves un tā atbilstoši un skaidri jāmarėē Slēdžiem jāatbilst kādam vispāratzītam standartam piemēram IEC947 Visai elektroinstalācijai jāatbilst vietējiem standartiem 7 Vietās kur iekārta vai tās pārsegi ir marėēti ar labajā pusē norādīto simbolu visticamāk zem tiem ir bīstams spriegums Šos pārsegus drīkst noĦemt tikai tad ja iekārta ir atvienota no strāvas padeves un šos darbus drīkst ...

Page 156: ...simbolu fuq il lemin x aktarx li jkun hemm vultaġġi perikolużi taħthom Dawn l għatjien għandhom jitneħħew biss meta titneħħa l provvista tad dawl mit tagħmir u minn ħaddiema tal manutenzjoni mħarrġa biss 8 Meta t tagħmir jew l għatjien ikunu mmarkati bis simbolu fuq il lemin ikun hemm periklu mill uċuħ jaħarqu li jkun hemm taħthom Dawn l għatjien għandhom jitneħħew biss minn ħaddiema tal manutenzj...

Page 157: ...nningsforsyningen Dersom det ikke er en mekanisk operert bryter installert må det være en annen måte å isolere utstyret fra spenningsforsyningen og denne måten må være tydelig merket Kretsbrytere eller kontakter skal oppfylle kravene i en annerkjent standard av typen IEC947 eller tilsvarende 7 Der hvor utstyr eller deksler er merket med symbol for farlig spenning er det sannsynlig at disse er tils...

Page 158: ...cznik napięcia W przeciwnym razie naleŜy zapewnić i jasno oznaczyć inną moŜliwość odłączenia urządzenia od zasilania Wyłączniki automatyczne oraz odłączniki powinny być zgodne z uznawanymi standardami takimi jak norma IEC947 Wszystkie przewody muszą być zgodne z lokalnymi przepisami 7 Pod pokrywami lub elementami urządzenia oznaczonymi symbolem pokazanym na rysunku po prawej stronie moŜe występowa...

Page 159: ...juntor poderá também conter um interruptor de isolamento accionado manualmente Caso contrário deverá ser instalado qualquer outro meio para desligar o equipamento da energia eléctrica devendo ser assinalado convenientemente Os disjuntores ou interruptores devem obedecer a uma norma reconhecida tipo IEC947 7 Sempre que o equipamento ou as tampas contiverem o símbolo é provável a existência de tensõ...

Page 160: ... vypínač Ak nie musí byt poskytnutý iný spôsob odpojenia zariadenia od siet ového napájania a tento spôsob musí byt zreteľne označený Prerušovače obvodu alebo spínače musia byt v zhode s uznanou normou ako napr IEC947 Všetky káblové pripojenia musia vyhovovat akýmkoľvek miestnym normám 7 Tam kde je zariadenie alebo kryty označené symbolom na pravej strane sa pravdepodobne nachádza nebezpečné napät...

Page 161: ...dklopno stikalo lahko vključuje tudi mehansko izolacijsko stikalo V nasprotnem primeru morajo biti zagotovljeni in jasno označeni drugi načini za izklop opreme iz napajanja Odklopna in druga stikala morajo biti skladna z uveljavljenimi standardi kot je IEC947 Vsa napeljava mora biti skladna z lokalnimi standardi 7 V opremi ali pod pokrovi ki so označeni s simbolom na desni je prisotna nevarna nape...

Page 162: ...rante un fallo Los interruptores estaran de acuerdo a la norma IEC 947 u otra de reconocido prestigio 7 Cuando las tapas o el equipo lleve impreso el simbolo de tension electrica peligrosa dicho alojamiento solamente se abrira una vez que se haya interrumpido la alimentacion electrica al equipo asimismo la intervencion sera llevada a cabo por personal entrenado para estas labores 8 Cuando las tapa...

Page 163: ... frånskiljare Om så inte är fallet måste ett annat förfarande för att frånskilja utrustningen från strömförsörjning tillhandahållas och klart framgå genom markering Säkring eller omkopplare måste överensstämma med en gällande standard såsom t ex IEC947 7 Där utrustning eller hölje är markerad med vidstående symbol föreliggerisk för livsfarlig spänning i närheten Dessa höljen får endast avlägsnas n...

Page 164: ...Pennsylvania Drive Columbia MO 65202 573 814 1300 ext 5170 573 474 9402 HEALTH HAZARD SUMMARY WARNING Possible cancer hazard based on tests with laboratory animals May be irritating to skin eyes and respiratory tract May be harmful if inhaled Cristobalite crystalline silica formed at high temperatures above 1800ºF can cause severe respiratory disease SECTION II PHYSICAL DATA APPEARANCE AND ODOR Cr...

Page 165: ...LOSION HAZARDS SPECIAL FIRE FIGHTING PROCEDURES N A SECTION V HEALTH HAZARD DATA THRESHOLD LIMIT VALUE See Section III EFFECTS OF OVER EXPOSURE EYE Avoid contact with eyes Slightly to moderately irritating Abrasive action may cause damage to outer surface of eye INHALATION May cause respiratory tract irritation Repeated or prolonged breathing of particles of respirable size may cause inflammation ...

Page 166: ... a decrease in some measures of pulmonary function These observations are clinically insignificant In other words if these observations were made on an individual employee the results would be interpreted as being within the normal range 4 Pleural plaques thickening along the chest wall have been observed in a small number of employees who had a long duration of employment There are several occupa...

Page 167: ...ing difficulties administer oxygen until medical assistance can be rendered INGESTION Do not induce vomiting Get medical attention if irritation persists SKIN CONTACT Do not rub or scratch exposed skin Wash area of contact thoroughly with soap and water Using a skin cream or lotion after washing may be helpful Get medical attention if irritation persists SECTION VI REACTIVITY DATA STABILITY CONDIT...

Page 168: ...er s goggles to prevent eye contact Do not wear contact lenses when working with this substance Have eye baths readily available where eye contact can occur SECTION IX SPECIAL PRECAUTIONS PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING General cleanliness should be followed The Toxicology data indicate that ceramic fiber should be handled with caution The handling practices described in this MSDS ...

Page 169: ...ting process a surfactant can be used After RCF removal is completed dust suppressing cleaning methods such as wet sweeping or vacuuming should be used to clean the work area If dry vacuuming is used the vacuum must be equipped with HEPA filter Air blowing or dry sweeping should not be used Dust suppressing components can be used to clean up light dust Product packaging may contain product residue...

Page 170: ...re extreme temperatures are prevalent 3 The valve protection cap should be left on each cylinder until it has been secured against a wall or bench or placed in a cylinder stand and is ready to be used 4 Avoid dragging rolling or sliding cylinders even for short distance they should be moved by using a suitable handtruck 5 Never tamper with safety devices in valves or cylinders 6 Do not store full ...

Page 171: ...n which the equipment has been operating housing weather vibration dust etc c Site from which equipment was removed d Whether warranty or nonwarranty service is requested e Complete shipping instructions for return of equipment f Reference the return authorization number 4 Enclose a cover letter and purchase order and ship the defective equipment according to instructions provided in Emerson Proce...

Page 172: ...Hazardous Area Oxymitter 5000 B 2 Instruction Manual IM 106 350C Rev 2 2 July 2008 ...

Page 173: ...er software 60 CAL_CONSTANT 20 0 mV This parameter represents the constant off set value used in the calculation of convert ing the sensor voltage to an O2 value The value of this parameter may be manually entered or calculated during a sensor cali bration 27 CAL_GAS_TIME 60 1200 Sec This is the length of time test gases are applied to the O2 probe before each measurement of the calibration cycle ...

Page 174: ...rameter to a value of 2 will cause the present calibration to be aborted 20 CAL_STATE_TIME 0 1200 Sec This is the time in seconds remaining in the present calibration state 21 CAL_TRACKS This parameter is no longer used 24 CELL_MV_VALUE INF mV This is the raw signal from the O2 sensor 43 CELL_TC_MV_VALUE 1000 0 500 0 mV This is the raw signal from the O2 sensor thermocouple 44 CELL_TEMPERATURE Thi...

Page 175: ...rated This is the Oxymitter s device alarm code See Table 3 52 PRIMARY_VALUE O2_VALUE 0 0 25 0 O2 This is the value that should appear on the output channel of the transducer block In the Oxymitter this is the present O2 reading and should reflect any test gas being applied 13 PRIMARY_VALUE_TYPE See section 4 1 in FF 903 0 Enumerated Selected from list in Transducer Block Specification part 2 FF 9...

Page 176: ...SC See Function Block Specification part 1 FF 890 page 49 2 TIME_TO_NEXT_CAL 0 0 9999 0 Hours This is the time remaining until the next automatic calibration 48 TRANSDUCER_ DIRECTORY See Transducer Block Specification part 1 FF 902 page 11 9 TRANSDUCER_TYPE Selected from list in Transducer Block Specification part 2 FF 903 page 39 section 4 2 10 UPDATE_EVT See Function Block Specification part 2 F...

Page 177: ...ermocouple 3 4 MECHANICAL_FAILURE Reversed Thermocouple 4 8 N A Not a valid alarm 5 16 N A Not a valid alarm 6 32 MECHANICAL_FAILURE Heater Open Circuit 7 64 MECHANICAL_FAILURE High High Heater Temperature 8 128 MECHANICAL_FAILURE High Case Temperature 9 256 MECHANICAL_FAILURE Low Heater Temperature 10 512 MECHANICAL_FAILURE High Heater Temperature 11 1024 MECHANICAL_FAILURE Open Cell Circuit 12 2...

Page 178: ...o be restarted Alarm Condition Channel 1 Status Self clearing Open Thermocouple Bad No Shorted Thermocouple Bad No Reversed Thermocouple Bad No Heater Open Circuit Bad No High High Heater Temperature Bad No High Case Temperature Bad Yes Low Heater Temperature Bad Yes High Heater Temperature Bad Yes Open Cell Circuit Bad Yes High AC Impedance Cell Bad Uncertain Yes EEPROM Parameters Corrupt Bad No ...

Page 179: ...ements or derived values available in different channels Use the channel number to define the variable that the AI block processes The AI block supports alarming signal scaling signal filtering signal status calculation mode control and simulation In Automatic mode the block s output parameter OUT reflects the process variable PV value and status In Manual mode OUT may be set manually The Manual m...

Page 180: ...is used to select the measurement value Refer to the appropriate device manual for information about the specific channels available in each device You must configure the CHANNEL parameter before you can configure the XD_SCALE parameter FIELD_VAL 19 Percent The value and status from the transducer block or from the simulated input when simulation is enabled GRANT_DENY 12 None Options for controlli...

Page 181: ...ing units code and number of digits to the right of the decimal point associated with OUT PV 07 EU of XD_SCALE The process variable used in block execution PV_FTIME 18 Seconds The time constant of the first order PV filter It is the time required for a 63 change in the IN value SIMULATE 09 None A group of data that contains the current transducer value and status the simulated transducer value and...

Page 182: ...nstant in seconds using the PV_FTIME parameter Set the filter time constant to zero to disable the filter feature Analog Measurement Access Analog Meas CHANNEL SIMULATE OUT_SCALE XD_SCALE FIELD_VAL L_TYPE IO_OPTS PV_FTIME MODE STATUS_OPTS HI_HI_LIM HI_LIM LO_LO_LIM LO_LIM ALARM_HYS ALARM_TYPE OUT_D OUT PV Convert Cutoff Status Calc Alarm Detection NOTES OUT block output value and status OUT_D disc...

Page 183: ...nal conversion takes the square root of the value computed with the indirect signal conversion and scales it to the range and units of the PV and OUT parameters When the converted input value is below the limit specified by the LOW_CUT parameter and the Low Cutoff I O option IO_OPTS is enabled True a value of zero is used for the converted value PV This option is useful to eliminate false readings...

Page 184: ... for the AI block are defined above Process Alarm detection is based on the OUT value You can configure the alarm limits of the following standard alarms High HI_LIM High high HI_HI_LIM Low LO_LIM Low low LO_LO_LIM Condition Number Condition Name and Description 0 Other 1 Block Configuration Error the selected channel carries a measurement that is incompatible with the engineering units selected i...

Page 185: ... control the status handling BAD if Limited sets the OUT status quality to Bad when the value is higher or lower than the sensor limits Uncertain if Limited sets the OUT status quality to Uncertain when the value is higher or lower than the sensor limits Uncertain if in Manual mode The status of the Output is set to Uncertain when the mode is set to Manual NOTE The instrument must be in Manual or ...

Page 186: ...iod This index is calculated as a percent of OUT span and is updated at the end of the time period defined by VAR_SCAN APPLICATION INFORMATION The configuration of the AI function block and its associated output channels depends on the specific application A typical configuration for the AI block involves the following parameters Channel If the device supports more than one measurement verify that...

Page 187: ...onfiguration settings and Figure D 3 illustrates the correct function block configuration Table D 3 Analog Input Function Block Configuration for a Typical Temperature Transmitter Figure D 3 Analog Input Function Block Configuration for a Typical Temperature Transmitter Parameter Configured Values L_TYPE Direct XD_SCALE Not Used OUT_SCALE Not Used 38740085 Temperature Measurement To Another Functi...

Page 188: ...essure tap Figure D 4 Figure D 4 Situation 1 Diagram Solution to Situation 1 Table D 4 lists the appropriate configuration settings and Figure D 5 illustrates the correct function block configuration Table D 4 Analog Input Function Diagram for a Pressure Transmitter used in Level Measurement Situation 1 Figure D 5 Function Block Diagram for a Pressure Transmitter used in Level Measurement 38740086...

Page 189: ...e when the tank is empty is equivalent to 2 0 psi Figure D 6 Figure D 6 Situation 2 Diagram Solution Table D 5 lists the appropriate configuration settings Table D 5 Analog Input Function Diagram for a Pressure Transmitter used in Level Measurement Situation 2 38740088 16 ft 0 ft 2 0 psi measured at the transmitter Empty Tank Parameter Configured Values L_TYPE Indirect XD_SCALE 2 to 9 psi OUT_SCAL...

Page 190: ...to 800 gal min and the transducer was not configured to take the square root of the differential pressure Solution Table D 6 lists the appropriate configuration settings and Figure D 7 illustrates the correct function block configuration Table D 6 Analog Input Function Block Configuration for a Differential Pressure Measurement Figure D 7 Function Block Diagram for a Differential Pressure Transmit...

Page 191: ...lock is OOS See Resource Block Diagnostics for corrective action 4 Block is not scheduled and therefore cannot execute to go to Target Mode Schedule the block to execute Process and or block alarms will not work 1 Features 2 Notification 3 Status Options 1 FEATURES_SEL does not have Alerts enabled Enable the Alerts bit 2 LIM_NOTIFY is not high enough Set equal to MAX_NOTIFY 3 STATUS_OPTS has Propa...

Page 192: ...Hazardous Area Oxymitter 5000 D 14 Instruction Manual IM 106 350C Rev 2 2 July 2008 ...

Page 193: ...PID control The block supports mode control signal scaling and limiting feedforward control override tracking alarm limit detection and signal status propagation 38740090 BKCAL_IN The analog input value and statusfrom another block s BKCAL_OUT output that is used for backward output tracking for bumpless transfer and to pass limit status CAS _IN setpoint The remote value from another function bloc...

Page 194: ...to within the alarm limit before the associated active alarm condition clears ALARM_SUM 45 None The summary alarm is used for all process alarms in the block The cause of the alert is entered in the subcode field The first alert to become active will set the Active status in the Status parameter As soon as the Unreported status is cleared by the alert reporting task another block alert may be repo...

Page 195: ...59 EU of PV_SCALE The setting for the alarm limit use to detect the deviation low alarm condition DV_LO_PRI 58 None The priority of the deviation low alarm ERROR 67 EU of PV_SCALE The error SP PV used to determine the control action FF_ENABLE 70 None Enables the use of feedforward calculations FF_GAIN 42 None The feedforward gain value FF_VAL is multiplied by FF_GAIN before it is added to the calc...

Page 196: ...output and status that is provided by a supervisory host Used when mode is ROUT ROUT_OUT 36 EU of OUT_SCALE Block output that is provided to a supervisory host for a back calculation to allow action to be taken under limiting conditions or mode change Used when mode is RCAS SHED_OPT 34 None Defines action to be taken on remote control device time out SP 08 EU of PV_SCALE The target block setpoint ...

Page 197: ...m PID UGAMMA 71 Percent Used to set disturbance rejection vs tracking response action for a 2 0 degree of freedom PID UPDATE_EVT 43 None This alert is generated by any changes to the static data Parameter Index Number Units Description 38740092 FF_VAL BKCAL_IN TRK_IN_D CAS_IN IN TRK_VAL FF_GAIN FF_SCALE RCAS_OUT RCAS_IN SP_HI_LIM SP_LO_LIM SP_RATE_DN SP_RATE_UP SP_FTIME GAIN RATE RESET Feedforward...

Page 198: ...filter time constant in seconds using the PV_FTIME or SP_FTIME parameters Set the filter time constant to zero to disable the filter feature FEEDFORWARD CALCULATION The feedforward value FF_VAL is scaled FF_SCALE to a common range for compatibility with the output scale OUT_SCALE A gain value FF_GAIN is applied to achieve the total feedforward contribution TRACKING You enable the use of output tra...

Page 199: ... to BKCAL_OUT on the PID block in an open cascade strategy forces its OUT to match BKCAL_IN thus tracking the PV from the slave PID block into its cascade input connection CAS_IN If the Use PV for BKCAL_OUT option is not selected the working setpoint SP_WRK is used for BKCAL_OUT You can set control options in Manual or Out of Service mode only When the mode is set to Auto the SP will remain at the...

Page 200: ...utput OUT may be set manually Automatic Auto The SP may be set manually and the block algorithm calculates OUT Cascade Cas The SP is calculated in another block and is provided to the PID block through the CAS_IN connection RemoteCascade RCas The SP is provided by a host computer that writes to the RCAS_IN parameter RemoteOutput Rout The OUT is provided by a host computer that writes to the ROUT_I...

Page 201: ...LIM Additional process alarm detection is based on the difference between SP and PV values and can be configured via the following parameters Deviation high DV_HI_LIM Deviation low DV_LO_LIM In order to avoid alarm chattering when the variable is oscillating around the alarm limit an alarm hysteresis in percent of the PV span can be set using the ALARM_HYS parameter The priority of each alarm is s...

Page 202: ...on responds immediately and directly to a change in the PV or SP The proportional term GAIN applies a change in the loop output based on the current magnitude of the error multiplied by a gain value The integral control function reduces the process error by moving the output in the appropriate direction The integral term RESET applies a correction based on the magnitude and duration of the error S...

Page 203: ...ally until a Good input status is reestablished APPLICATION EXAMPLES Basic PID Block for Steam Heater Control Situation A PID block is used with an AI block and an AO block to control the flow steam used to heat a process fluid in a heat exchanger Figure E 3 illustrates the process instrumentation diagram Figure E 3 PID Function Block Steam Heater Control Solution The PID loop uses TT101 as an inp...

Page 204: ...rol is added to improve the response time of the basic PID control The temperature of the inlet process fluid TT100 is input to an AI function block and is connected to the FF_VAL connector on the PID block Feedforward control is then enabled FF_ENABLE the feedforward value is scaled FF_SCALE and a gain FF_GAIN is determined Figure E 5 illustrates the process instrumentation diagram and Figure E 6...

Page 205: ...ariation will later be sensed by TT101 The temperature controller will modify the valve position to compensate for the steam pressure change The process is slow and causes variations in the product temperature Figure E 7 illustrates the process instrumentation diagram Figure E 7 PID Function Block Cascade Control Example Outlet Temperature Input Inlet Temperature Input BKCAL_IN BKCAL_OUT OUT OUT O...

Page 206: ...with other function blocks for complex control strategies Figure C 9 illustrates the function block diagram for cascade control with override When configured for cascade control with override if one of the PID function blocks connected to the selector inputs is deselected that PID block filters the integral value to the selected value the value at its BKCAL_IN The selected PID block behaves normal...

Page 207: ...an place the AI block in Manual mode and set the output to some nominal value for use in the Integrator function block In this case IN at the slave PID block is constant and prevents the integral term from increasing or decreasing Figure E 9 Function Block Diagram for Cascade Control with Override 38740101 PID Function Block AO Function Block PID Function Block Control Selector Function Block PID ...

Page 208: ... block to execute Mode will not leave IMAN 1 Back Calculation 1 BKCAL_IN a The link is not configured the status would show Not Connected Configure the BKCAL_IN link to the downstream block b The downstream block is sending back a Quality of Bad or a Status of Not Invited See the appropriate downstream block diagnostics for corrective action Mode will not change to AUTO 1 Target mode not set 2 Inp...

Page 209: ...Remote output value 2 Shed timer 1 Host system is not writing ROUT_IN with a quality and status of good cascade within shed time see 2 below 2 The mode shed timer SHED_RCAS in the resource block is set too low Increase the value Process and or block alarms will not work 1 Features 2 Notification 3 Status Options 1 FEATURES_SEL does not have Alerts enabled Enable the Alerts bit 2 LIM_NOTIFY is not ...

Page 210: ...Hazardous Area Oxymitter 5000 E 18 Instruction Manual IM 106 350C Rev 2 2 July 2008 ...

Page 211: ...stallation Electrical 2 10 Mechanical 2 2 Pneumatic 2 17 Remote Electronics 2 4 2 13 K Kit Cell Replacement 10 2 Probe Disassembly 10 3 L Local Operator Interface 6 1 Logic I O Configurations 7 3 Logic I O Mode 3 4 4 5 LOI Menu Tree 6 4 LOI Lockout 6 3 M Maintenance 9 1 Material Safety Data Sheet A 24 Membrane Keypad 5 2 Menu Tree Fieldbus 7 4 LOI 6 4 Model 375 7 1 O O2 CAL Method Foundation Field...

Page 212: ...Instruction Manual IM 106 350C Rev 2 2 July 2008 Hazardous Area Oxymitter 5000 Index 2 ...

Page 213: ...es for any failure of Rosemount Analytical to comply with the warranty provisions whether claims by the purchaser are based in contract or in tort including negligence Rosemount Analytical does not warrant equipment against normal deterioration due to environment Factors such as corrosive gases and solid particulates can be detrimental and can create the need for repair or replacement as part of n...

Page 214: ...Management Asia Pacific Private Limited 1 Pandan Crescent Singapore 128461 Republic of Singapore T 65 6 777 8211 F 65 6 777 0947 E analytical ap emersonprocess com ROSEMOUNT ANALYTICAL EUROPE Emerson Process Management Gmbh co OHG Industriestrasse 1 63594 Hasselroth Germany T 49 6055 884 0 F 49 6055 884 209 WORLD HEADQUARTERS Emerson Process Management Rosemount Analytical Inc 6565P Davis Industri...

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